Oil filtering equipment for electrolytic aluminum transformer

By designing a detachable primary filter tank and multiple sets of top-opening doors for the oil filtration equipment of electrolytic aluminum transformers, the problems of inconvenient maintenance and clogging have been solved, achieving efficient oil filtration operation and low-cost equipment maintenance.

CN223542607UActive Publication Date: 2025-11-14JILIN ZHICHENG ELECTRIC CO LTD
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Patent Information

Application Number
CN202422880631.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-11-14
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing oil filtration equipment for electrolytic aluminum transformers has a centralized assembly structure for its oil filtration components, which is inconvenient for maintenance. Furthermore, the aluminum slag and impurities produced during filtration can easily cause blockages, resulting in high overall replacement costs and difficult disassembly.

Method used

An oil filtration device for electrolytic aluminum transformers was designed, comprising a frame, a cabinet door, a top-opening door, a cooling fan, a hydraulic rod, and an oil filtration assembly. It adopts a detachable primary filter tank structure, combined with multiple top-opening doors and a cooling fan with solenoid valves, to achieve comprehensive maintenance and rapid separation of aluminum slag, thereby reducing energy consumption and environmental pollution.

Benefits of technology

It improves the convenience of maintenance and production efficiency, reduces equipment maintenance costs and energy consumption, and reduces environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of transformer oil filtering, in particular to electrolytic aluminum transformer oil filtering equipment which comprises a machine frame, a box door, upturning doors, a cooling fan, a hydraulic rod and an oil filtering assembly, the box door is connected to the front face of the machine frame, and the upturning doors are connected to the two sides and the back face of the machine frame. Multiple sets of cooling fans are connected to upturning doors on the two sides of the rack, an oil filtering assembly is connected to the interior of the rack, the oil filtering assembly is composed of an electric cabinet, a supporting frame, a primary filtering tank, a third-stage filtering tank, a second-stage filtering tank, a heating tank, a vacuum separator and a cooler, multiple sets of bases are connected to the lower end of the primary filtering tank, and multiple sets of cooling fans are connected to the upper end of the base. An end cover is connected to one end of the primary filter tank, an outlet is formed in one side, far away from the primary filter tank, of the end cover, a filter cartridge is connected to the interior of the end cover, a tail cover is connected to one end of the filter cartridge, a plurality of groups of clamping sleeves are connected to the tail cover, puller bolts are connected to the clamping sleeves, and an inlet is formed in the upper end of the primary filter tank.
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Description

Technical Field

[0001] This utility model relates to the field of transformer oil filtration technology, specifically to an oil filtration device for electrolytic aluminum transformers. Background Technology

[0002] The oil filter assembly has a centralized assembly structure, which requires multi-directional operation during later maintenance. The single door has limited operating space. When the whole unit is running, aluminum slag and other impurities produced by filtration can easily cause blockage of the filter structure. The overall replacement cost is high and disassembly is inconvenient.

[0003] Therefore, it is necessary to design an oil filtration device for electrolytic aluminum transformers to solve the problems mentioned in the background technology. Utility Model Content

[0004] The purpose of this utility model is to solve the problems in the prior art by proposing an oil filtration device for electrolytic aluminum transformers.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An oil filtration device for an electrolytic aluminum transformer includes a frame, a box door, a top-opening door, a cooling fan, a hydraulic rod, and an oil filtration assembly. The box door is connected to the front of the frame, and the top-opening doors are connected to both sides and the back of the frame. Multiple cooling fans are connected to the top-opening doors on both sides of the frame, and hydraulic rods are connected to both sides of the top-opening doors. An oil filtration assembly is connected inside the frame.

[0007] The oil filtration assembly consists of an electrical control box, a support frame, a primary filter tank, a tertiary filter tank, a secondary filter tank, a heating tank, a vacuum separator, and a cooler. The heating tank is connected to one side of the upper end of the support frame, the tertiary filter tank, the secondary filter tank, and the vacuum separator are connected to the middle of the upper end of the support frame, the electrical control box and the cooler are connected to the side of the upper end of the support frame away from the heating tank, and the primary filter tank is connected to the lower end of the support frame.

[0008] The primary filter canister is connected to multiple bases at its lower end. One end of the primary filter canister is connected to an end cap. An outlet is opened on the side of the end cap away from the primary filter canister. A filter cylinder is connected inside the end cap. One end of the filter cylinder is connected to a tail cap. Multiple clamping sleeves are connected to the tail cap. Tightening bolts are connected to the clamping sleeves. An inlet is provided at the upper end of the primary filter canister.

[0009] As a preferred embodiment of this utility model, the frame, the cabinet door, and the top-opening door are connected by bolts.

[0010] As a preferred embodiment of this utility model, the upward-opening door and the cooling fan are connected by bolts, and a solenoid valve is provided on one side of the cooling fan.

[0011] In a preferred embodiment of this invention, the frame, the flip-up door, and the hydraulic rod are connected by a rotating seat.

[0012] In a preferred embodiment of this invention, the frame and the primary filter tank are connected by bolts.

[0013] As a preferred embodiment of this utility model, the support frame and the electrical control box, the three-stage filter tank, the two-stage filter tank, the heating tank, the vacuum separator, and the cooler are connected by bolts.

[0014] As a preferred embodiment of this utility model, the end cap and the primary filter canister are connected by bolts, the filter cylinder and the primary filter canister are connected by a sleeve, and the clamping sleeve, the tail cap, and the primary filter canister are connected by a sleeve and tightened by a top bolt.

[0015] In summary, the technical effects and advantages of this utility model are as follows: The electrolytic aluminum transformer oil filtration equipment features a box door and multiple sets of upward-opening doors, facilitating full-range opening during maintenance and operation. The cooling fan, equipped with a solenoid valve, can be adjusted for operation as needed, thus maintaining internal airtightness and air circulation. The detachable primary filter tank allows for rapid separation of aluminum dross-containing liquid, improving production efficiency, reducing energy consumption and environmental pollution. Filtering aluminum dross and other impurities reduces the cost of subsequent processing steps. Attached Figure Description

[0016] Figure 1 This is an overall structural diagram of the present invention;

[0017] Figure 2 This is an open structural diagram of the present invention;

[0018] Figure 3 This is a structural diagram of the oil filter assembly of this utility model;

[0019] Figure 4 This is a structural diagram of the primary filter tank of this utility model.

[0020] In the diagram: 1. Frame; 2. Box door; 3. Top-opening door; 4. Cooling fan; 5. Hydraulic rod; 6. Oil filter assembly; 601. Electrical control box; 602. Support frame; 603. Primary filter tank; 6031. Base; 6032. End cap; 6033. Outlet; 6034. Inlet; 6035. Tail cap; 6036. Clamping sleeve; 6037. Tightening bolt; 6038. Filter cartridge; 604. Tertiary filter tank; 605. Secondary filter tank; 606. Heating tank; 607. Vacuum separator; 608. Cooler. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figures 1-4 An oil filtration device for electrolytic aluminum transformers includes a frame 1, a box door 2, a top-opening door 3, a cooling fan 4, hydraulic rods 5, and an oil filtration assembly 6. The box door 2 is connected to the front of the frame 1, and top-opening doors 3 are connected to both sides and the back of the frame 1. Multiple cooling fans 4 are connected to the top-opening doors 3 on both sides of the frame 1. Hydraulic rods 5 are connected to both sides of the top-opening doors 3. The oil filtration assembly 6 is connected inside the frame 1. The oil filtration assembly 6 consists of an electrical control box 601, a support frame 602, a primary filter tank 603, a tertiary filter tank 604, a secondary filter tank 605, a heating tank 606, a vacuum separator 607, and a cooler 608. The heating tank 606 is connected to one side of the upper end of the support frame 602, and the tertiary filter tank 605 is connected to the middle of the upper end of the support frame 602. 4. The secondary filter tank 605 and the vacuum separator 607 are connected to the electrical control box 601 and the cooler 608 on the upper side of the support frame 602 away from the heating tank 606. The primary filter tank 603 is connected to the lower end of the support frame 602. Multiple sets of bases 6031 are connected to the lower end of the primary filter tank 603. An end cap 6032 is connected to one end of the primary filter tank 603. An outlet 6033 is opened on the side of the end cap 6032 away from the primary filter tank 603. A filter cylinder 6038 is connected inside the end cap 6032. A tail cap 6035 is connected to one end of the filter cylinder 6038. Multiple sets of clamping sleeves 6036 are connected to the tail cap 6035. A tightening bolt 6037 is connected to the clamping sleeve 6036. An inlet 6034 is provided at the upper end of the primary filter tank 603.

[0023] Reference Figure 1 and Figure 2 The oil filter assembly has a centralized assembly structure, requiring multi-directional operation during later maintenance. The single door provides limited operating space. The frame 1, door 2, and top-opening door 3 are connected by bolts, as are the top-opening door 3 and the cooling fan 4. The cooling fan 4 has a solenoid valve on one side. The frame 1, top-opening door 3, and hydraulic rod 5 are connected by a rotating seat. The setup of door 2 and multiple top-opening doors 3 facilitates full-range opening and operation during maintenance. The cooling fan 4, equipped with a solenoid valve, can be adjusted to open and close as needed, thus maintaining internal airtightness and air circulation.

[0024] Reference Figures 1-4During overall operation, aluminum dross and other impurities generated during filtration can easily clog the filtration structure, resulting in high replacement costs and inconvenient disassembly. The frame 1 and the primary filter tank 603 are connected by bolts. The support frame 602 is connected by bolts to the electrical control box 601, the tertiary filter tank 604, the secondary filter tank 605, the heating tank 606, the vacuum separator 607, and the cooler 608. The end cover 6032 is connected by bolts to the primary filter tank 603. The filter cylinder 6038 is connected to the primary filter tank 603 by a sleeve connection. The clamping sleeve 6036 is connected to the tail cover 6035 and the primary filter tank 603 by a sleeve connection and is tightened by the tightening bolt 6037. The detachable primary filter tank 603 can quickly separate the liquid containing aluminum dross, improving production efficiency, reducing energy consumption and environmental pollution. By filtering aluminum dross and other impurities, the cost of subsequent processing steps can be reduced.

[0025] Working Principle: The oil filtration equipment for electrolytic aluminum transformers first extracts the oil from the transformer using an oil pump and sends it to the primary filter tank 603 for preliminary filtration to remove large particulate impurities. Subsequently, the oil is heated in a multi-stage infrared or conventional heating tank 606 to increase the temperature and facilitate the subsequent evaporation of moisture and gases. The heated oil then enters the vacuum separator 607, where, under vacuum, the oil forms a mist and film, significantly increasing the contact area between the oil and the vacuum. This allows the moisture in the oil to rapidly vaporize under high heat, high vacuum, and large surface area conditions and be discharged through the vacuum system. The evaporated water vapor and other gases are cooled and dehumidified before entering the condenser for further cooling. The condensate is collected and discharged. The treated, dried oil is then filtered and discharged from the oil outlet, completing the entire oil purification process. The frame 1 is bolted to the cabinet door 2 and the top-hinged door 3, and bolted to the cooling fan 4. A solenoid valve is installed on one side of the cooling fan 4. The frame 1, the top-hinged door 3, and the hydraulic rod 5 are connected... The rotating base connection, along with the enclosure door 2 and multiple sets of upward-opening doors 3, facilitates easy opening from all directions during maintenance, making operation convenient. The cooling fan 4, equipped with a solenoid valve, can be adjusted to maintain internal airtightness and air circulation. The frame 1 and primary filter tank 603 are bolted together. The support frame 602 is bolted together with the electrical control box 601, tertiary filter tank 604, secondary filter tank 605, heating tank 606, vacuum separator 607, and cooler 608. The end cover 6032 is bolted together with the primary filter tank 603. The filter cylinder 6038 and primary filter tank 603 are connected via a sleeve. The clamping sleeve 6036 is connected to the tail cover 6035 and primary filter tank 603 via a sleeve and secured with a tightening bolt 6037. The detachable primary filter tank 603 allows for rapid separation of aluminum slag-containing liquid, improving production efficiency, reducing energy consumption and environmental pollution. Filtering aluminum slag and other impurities reduces the cost of subsequent processing steps.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An oil filtration device for an electrolytic aluminum transformer, comprising a frame (1), a door (2), a top-opening door (3), a cooling fan (4), a hydraulic rod (5), and an oil filtration assembly (6), characterized in that: The frame (1) is connected to a box door (2) on the front, and the frame (1) is connected to an up-turn door (3) on both sides and the back. Multiple cooling fans (4) are connected to the up-turn doors (3) on both sides of the frame (1). Hydraulic rods (5) are connected to both sides of the up-turn doors (3). An oil filter assembly (6) is connected inside the frame (1). The oil filtration assembly (6) consists of an electrical control box (601), a support frame (602), a primary filter tank (603), a tertiary filter tank (604), a secondary filter tank (605), a heating tank (606), a vacuum separator (607), and a cooler (608). The heating tank (606) is connected to one side of the upper end of the support frame (602). The tertiary filter tank (604), the secondary filter tank (605), and the vacuum separator (607) are connected to the middle of the upper end of the support frame (602). The electrical control box (601) and the cooler (608) are connected to the side of the upper end of the support frame (602) away from the heating tank (606). The primary filter tank (603) is connected to the lower end of the support frame (602). The primary filter tank (603) is connected to a plurality of bases (6031) at its lower end. One end of the primary filter tank (603) is connected to an end cap (6032). An outlet (6033) is provided on the side of the end cap (6032) away from the primary filter tank (603). A filter cylinder (6038) is connected inside the end cap (6032). One end of the filter cylinder (6038) is connected to a tail cap (6035). A plurality of clamping sleeves (6036) are connected to the tail cap (6035). A tightening bolt (6037) is connected to the clamping sleeve (6036). An inlet (6034) is provided at the upper end of the primary filter tank (603).

2. The electrolytic aluminum transformer oil filtration equipment according to claim 1, characterized in that: The frame (1), the box door (2), and the top-opening door (3) are connected by bolts.

3. The electrolytic aluminum transformer oil filtration equipment according to claim 1, characterized in that: The upward-opening door (3) and the cooling fan (4) are connected by bolts, and a solenoid valve is provided on one side of the cooling fan (4).

4. The electrolytic aluminum transformer oil filtration equipment according to claim 1, characterized in that: The frame (1), the flip-up door (3), and the hydraulic rod (5) are connected by a rotating seat.

5. The electrolytic aluminum transformer oil filtration equipment according to claim 1, characterized in that: The frame (1) and the primary filter tank (603) are connected by bolts.

6. The oil filtration equipment for electrolytic aluminum transformers according to claim 1, characterized in that: The support frame (602) and the electrical control box (601), the three-stage filter tank (604), the two-stage filter tank (605), the heating tank (606), the vacuum separator (607), and the cooler (608) are connected by bolts.

7. The electrolytic aluminum transformer oil filtration equipment according to claim 1, characterized in that: The end cap (6032) and the primary filter tank (603) are connected by bolts, the filter cylinder (6038) and the primary filter tank (603) are connected by a sleeve, and the clamping sleeve (6036) and the tail cap (6035) and the primary filter tank (603) are connected by a sleeve and tightened by a top bolt (6037).