Moisturizing mechanism of aluminum profile vertical spraying equipment
By adding an emergency atomizing and moisturizing device to the dripping process area of the vertical aluminum profile spraying equipment, the problem of surface drying of aluminum profile workpieces when the line is stopped is solved, achieving an effective moisturizing effect, preventing the residue of degreasing agent powder, and improving the stability of the production line and product quality.
Patent Information
- Application Number
- CN202422775630.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-14
AI Technical Summary
When the vertical spraying equipment for aluminum profiles stops, the surface of the aluminum profile workpieces is prone to drying, resulting in residual degreasing agent powder and defective products.
An emergency atomizing and moisturizing device is added to the dripping process area. The water inlet and outlet pipes are controlled by an electronic valve, and the atomizing nozzles are used to moisturize the aluminum profile workpieces to prevent the surface from drying out.
It effectively prevents the generation of degreasing powder on the surface of aluminum profile workpieces, reduces the occurrence of defective products, and improves the stability of the production line and product quality.
Smart Images
Figure CN223543294U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum profile spraying equipment, and specifically to a moisturizing mechanism of a vertical aluminum profile spraying equipment. Background Technology
[0002] The main function of the vertical spraying equipment for aluminum profiles is to clean the oil stains on the surface of aluminum profiles and generate a passivation film. The conventional process flow of its production line is: primary water wash - pre-degreasing - main degreasing - secondary water wash - tertiary water wash - quaternary water wash - quinary water wash - sixth water wash; among which, the dripping process area is between the main degreasing and the secondary water wash.
[0003] Currently, the dripping process area of the vertical spraying equipment for aluminum profiles has the following defects: Since there is only a dripping device in the space, when the production line stops (may be caused by various factors such as power outages / accidents), the dripping device is turned off. The aluminum profile workpieces located in the dripping process area are prone to surface drying after 3 minutes, which produces degreasing agent powder. It is generally difficult to clean after restarting the line, resulting in defective final products.
[0004] Therefore, it is essential to add an emergency atomization and moisturizing device to the dripping process area of the vertical spraying equipment for aluminum profiles. Utility Model Content
[0005] To address the problems of existing technologies, this utility model provides a moisturizing mechanism for a vertical aluminum profile spraying equipment. By adding an emergency atomizing moisturizing device, it can be used in emergencies. When the production line is powered on and operating normally, the dripping device is turned on to moisturize the aluminum profile workpieces on the production line. When the production line stops (possibly due to power outages, accidents, or other factors), the dripping device is turned off, and the emergency atomizing moisturizing device is turned on to moisturize the aluminum profile workpieces on the production line. This prevents the aluminum profile workpieces located in the dripping process area from producing degreasing agent powder due to surface drying, which could lead to defective final products.
[0006] To achieve the above objectives, the technical solution applied in this utility model is as follows:
[0007] A moisturizing mechanism for a vertical aluminum profile spraying equipment includes a dripping process area within the equipment, a moisturizing space for aluminum profile workpieces formed within the dripping process area, an aluminum profile workpiece production line within the moisturizing space, and a dripping device and an emergency atomizing moisturizing device above the aluminum profile workpiece production line. When the dripping device is turned on, the emergency atomizing moisturizing device is turned off; when the dripping device is turned off, the emergency atomizing moisturizing device is turned on.
[0008] According to the above scheme, the emergency atomizing humidifying device includes an inlet pipe and an outlet pipe. One end of the inlet pipe is connected to a water source, and the other end of the inlet pipe is connected to the outlet pipe. Multiple atomizing nozzles are spaced apart on the outlet pipe. An electronic valve is installed on the inlet pipe. The electronic valve is linked to the equipment production line drive. When the production line is powered on and running normally, the dripping device opens, and the electronic valve automatically closes. When the production line is powered off and stopped, the dripping device closes, and the electronic valve automatically opens.
[0009] According to the above scheme, the water outlet pipe is composed of multiple two-way pipes and multiple three-way pipes connected alternately, and atomizing nozzles are fixed on each of the multiple three-way pipes.
[0010] According to the above scheme, plugs are provided at both ends of the water outlet pipe. The water outlet pipe is installed horizontally above the aluminum profile workpiece production line, and the water inlet pipe is installed vertically on the water outlet pipe.
[0011] According to the above scheme, the water outlet pipe includes a first water outlet pipe and a second water outlet pipe. The first water outlet pipe and the second water outlet pipe are spaced apart and arranged in parallel. A first water inlet is formed on the first water outlet pipe, and a second water inlet is formed on the second water outlet pipe. A linkage pipe is fixed between the first water inlet and the second water inlet, and the water outlet pipe is connected to the linkage pipe.
[0012] According to the above scheme, the water inlet pipe is connected to the center of the linkage pipe.
[0013] According to the above scheme, the water outlet pipe includes a first water outlet pipe and a second water outlet pipe. The first water outlet pipe and the second water outlet pipe are arranged at intervals and in parallel. A first water inlet is formed on the first water outlet pipe, and a second water inlet is formed on the second water outlet pipe. A linkage pipe is fixed between the first water inlet and the second water inlet. The first water outlet pipe, the second water outlet pipe and the linkage pipe are respectively connected to the water inlet pipe.
[0014] The beneficial effects of this utility model are:
[0015] This invention is designed with an emergency atomizing and moisturizing device. When the production line is powered on and operating normally, the dripping device activates to moisturize the aluminum profile workpieces on the production line. When the production line stops (possibly due to power outages, accidents, or other factors), the dripping device shuts off, and the emergency atomizing and moisturizing device activates to moisturize the aluminum profile workpieces on the production line. This prevents the aluminum profile workpieces located in the dripping process area from developing degreasing agent powder due to surface drying, which could lead to defective final products. Attached Figure Description
[0016] Figure 1This is a schematic diagram of the dripping process area of the vertical aluminum profile spraying equipment of this utility model;
[0017] Figure 2 This is a top view of the emergency atomizing and moisturizing device of this utility model;
[0018] Figure 3 This is the front view of the emergency atomizing and moisturizing device of this utility model.
[0019] Figure 4 yes Figure 3 Enlarged view of position A in the middle.
[0020] In the picture:
[0021] 2. Drip process area; 3. Humidification space for aluminum profile workpieces; 4. Emergency atomizing humidification device; 41. Water inlet pipe; 42. Electronic valve; 43. Water outlet pipe; 44. Linkage pipe; 45. First water outlet pipe; 46. Second water outlet pipe; 47. First water inlet; 48. Second water inlet; 49. Two-way pipe; 410. Three-way pipe; 411. Atomizing nozzle; 412. Plug. Detailed Implementation
[0022] The technical solution of this utility model will be described below with reference to the accompanying drawings and embodiments.
[0023] Example 1:
[0024] like Figures 1 to 4 As shown, the moisturizing mechanism of the vertical aluminum profile spraying equipment of this utility model includes a dripping process area 2 located in the vertical aluminum profile spraying equipment. A moisturizing space 3 for aluminum profile workpieces is formed within the dripping process area 2. An aluminum profile workpiece production line is arranged within the moisturizing space 3. A dripping device and an emergency atomizing moisturizing device 4 are arranged above the aluminum profile workpiece production line. When the dripping device is open, the emergency atomizing moisturizing device 4 is closed; when the dripping device is closed, the emergency atomizing moisturizing device 4 is open. This arrangement, based on the existing technology, adds the emergency atomizing moisturizing device 4, which can be used in emergencies. That is, when the production line is powered on and operating normally, the dripping device is open to moisturize the aluminum profile workpieces on the production line. When the production line stops (possibly due to power outages, accidents, or other factors), the dripping device is closed, and the emergency atomizing moisturizing device 4 is opened to moisturize the aluminum profile workpieces on the production line, preventing the aluminum profile workpieces located in the dripping process area from producing degreasing powder due to surface drying, thus preventing the final defective product.
[0025] Furthermore, the emergency atomizing humidifying device 4 includes an inlet pipe 41 and an outlet pipe 43. One end of the inlet pipe 41 is connected to a water source, and the other end is connected to the outlet pipe 43. Multiple atomizing nozzles 411 are spaced apart on the outlet pipe 43. An electronic valve 42 is installed on the inlet pipe 41. The electronic valve 42 is linked to the equipment production line drive. When the production line is powered on and operating normally, the dripping device opens, and the electronic valve 42 automatically closes. When the production line is powered off and stopped, the dripping device closes, and the electronic valve 42 automatically opens. This design allows the equipment to detect whether the production line is operating normally or stopped, and drives the electronic valve 42 to open or close via circuit linkage, thereby controlling whether the emergency atomizing humidifying device 4 operates, making it very convenient to use.
[0026] Furthermore, the water outlet pipe 43 is composed of multiple two-way pipes 49 and multiple three-way pipes 410 alternately spliced together, and each of the multiple three-way pipes 410 is fixed with an atomizing nozzle 411. This arrangement facilitates assembly, and by setting multiple atomizing nozzles 411, the moisturizing effect on the aluminum profile workpiece can be guaranteed.
[0027] Furthermore, plugs 412 are respectively provided at both ends of the water outlet pipe 43. The water outlet pipe 43 is installed horizontally above the aluminum profile workpiece production line, and the water inlet pipe 41 is installed vertically on the water outlet pipe 43. This arrangement makes the water outlet pipe 43 and the aluminum profile workpiece production line parallel vertically, resulting in better moisture retention.
[0028] Furthermore, the water outlet pipe 43 includes a first water outlet pipe 45 and a second water outlet pipe 46, which are spaced apart and arranged parallel to each other. A first water inlet 47 is formed on the first water outlet pipe 45, and a second water inlet 48 is formed on the second water outlet pipe 46. A linkage pipe 44 is fixed between the first water inlet 47 and the second water inlet 48, and the water inlet pipe 41 is connected to the linkage pipe 44. With this configuration, during operation, the water from the water source enters the linkage pipe 44 through the water inlet pipe 41, and then is distributed to the first water outlet pipe 45 and the second water outlet pipe 46. Moreover, the double water outlet pipes provide better humidification.
[0029] Furthermore, the water inlet pipe 41 is connected to the center of the linkage pipe 44. This arrangement ensures uniform water flow distribution and improves the spray stability of the atomizing nozzle 411.
[0030] It should be noted that the two ends of the water outlet pipe 43 are located between the inlet end and the outlet end of the dripping process area 2, respectively, covering the entire production line area of the dripping process area 2, which has a better moisturizing effect. In addition, each pipe connection position is equipped with a seal to prevent water leakage and pressure loss.
[0031] Example 2:
[0032] In this embodiment, the water outlet pipe 43 includes a first water outlet pipe 45 and a second water outlet pipe 46, which are spaced apart and arranged parallel to each other. A first water inlet 47 is formed on the first water outlet pipe 45, and a second water inlet 48 is formed on the second water outlet pipe 46. A linkage pipe 44 is fixed between the first water inlet 47 and the second water inlet 48. The first water outlet pipe 45, the second water outlet pipe 46, and the linkage pipe 44 are respectively connected to water inlet pipes 41. With this arrangement, the water spray pressure can be increased through multiple water inlet pipes 41, and when the electronic valve 42 on one of the water inlet pipes 41 is damaged, the other water inlet pipes 41 can still continue to work.
[0033] The difference between this second embodiment and the first embodiment is that the first embodiment has a single water inlet pipe 41, while the second embodiment has multiple water inlet pipes 41. The rest of the structure and principle are the same as those in the first embodiment, and will not be repeated.
[0034] The embodiments of the present utility model have been described above with reference to the accompanying drawings. However, the present utility model is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of the present utility model without departing from the spirit and scope of the claims. All of these forms are within the scope of protection of the present utility model.
Claims
1. A moisturizing mechanism for a vertical spraying equipment for aluminum profiles, characterized in that: The equipment includes a dripping process area (2) located in the vertical spraying equipment for aluminum profiles. The dripping process area (2) contains a moisturizing space (3) for aluminum profile workpieces. The moisturizing space (3) contains an aluminum profile workpiece production line. A dripping device and an emergency atomizing moisturizing device (4) are installed above the aluminum profile workpiece production line. When the dripping device is turned on, the emergency atomizing moisturizing device (4) is turned off. When the dripping device is turned off, the emergency atomizing moisturizing device (4) is turned on.
2. The moisturizing mechanism of the vertical spraying equipment for aluminum profiles according to claim 1, characterized in that: The emergency atomizing humidifying device (4) includes an inlet pipe (41) and an outlet pipe (43). One end of the inlet pipe (41) is connected to a water source, and the other end of the inlet pipe (41) is connected to the outlet pipe (43). Multiple atomizing nozzles (411) are spaced apart on the outlet pipe (43). An electronic valve (42) is installed on the inlet pipe (41). The electronic valve (42) is linked to the equipment production line drive. When the production line is powered on and running normally, the dripping device opens, and the electronic valve (42) automatically closes. When the production line is powered off and stopped, the dripping device closes, and the electronic valve (42) automatically opens.
3. The moisturizing mechanism of the vertical spraying equipment for aluminum profiles according to claim 2, characterized in that: The water outlet pipe (43) is composed of multiple two-way pipes (49) and multiple three-way pipes (410) connected alternately, and each of the multiple three-way pipes (410) is fixed with an atomizing nozzle (411).
4. The moisturizing mechanism of a vertical spraying equipment for aluminum profiles according to claim 2, characterized in that: The outlet pipe (43) is provided with plugs (412) at both ends. The outlet pipe (43) is installed horizontally above the aluminum profile workpiece production line, and the inlet pipe (41) is installed vertically on the outlet pipe (43).
5. The moisturizing mechanism of a vertical spraying equipment for aluminum profiles according to claim 2, characterized in that: The water outlet pipe (43) includes a first water outlet pipe (45) and a second water outlet pipe (46). The first water outlet pipe (45) and the second water outlet pipe (46) are spaced apart and arranged in parallel. A first water inlet (47) is formed on the first water outlet pipe (45), and a second water inlet (48) is formed on the second water outlet pipe (46). A linkage pipe (44) is fixed between the first water inlet (47) and the second water inlet (48). The water inlet pipe (41) is connected to the linkage pipe (44).
6. The moisturizing mechanism of a vertical spraying equipment for aluminum profiles according to claim 5, characterized in that: The water inlet pipe (41) is connected to the center of the linkage pipe (44).
7. The moisturizing mechanism of a vertical spraying equipment for aluminum profiles according to claim 2, characterized in that: The water outlet pipe (43) includes a first water outlet pipe (45) and a second water outlet pipe (46). The first water outlet pipe (45) and the second water outlet pipe (46) are spaced apart and arranged in parallel. A first water inlet (47) is formed on the first water outlet pipe (45), and a second water inlet (48) is formed on the second water outlet pipe (46). A linkage pipe (44) is fixed between the first water inlet (47) and the second water inlet (48). The first water outlet pipe (45), the second water outlet pipe (46) and the linkage pipe (44) are respectively connected to the water inlet pipe (41).