Tea winnowing machine with good screening effect

Abstract

The utility model discloses a tea winnowing machine with a good screening effect, which belongs to the technical field of tea processing and comprises a bottom plate, a base is fixedly connected onto the bottom plate, a screening barrel is arranged on the base, and winnowing pieces for winnowing tea are arranged on the screening barrel and the bottom plate. The winnowing piece comprises a supporting frame fixedly connected to one side of the bottom plate, a driving motor is fixedly installed on the outer side of the supporting frame, and a connecting pipe with one end penetrating and extending to the inner side of the screening barrel is fixedly connected to the upper end of the supporting frame. According to the tea winnowing device, when tea leaves to be winnowed are fed into the screening cylinder through the feeding hopper, the tea leaves can be stirred and scattered through the rotating stirring rod so as to reduce the possibility that the tea leaves are prone to being lumped and caked in the feeding process, and after the scattered tea leaves are guided into the screening cylinder through the connecting pipe, the tea leaves can be continuously turned over by the material guiding strips in the screening cylinder, so that the tea leaves can be winnowed. And the tea leaves flipped to the upper part can be blown by the fan to be screened more thoroughly in the falling process, so that the tea leaf screening effect is improved.

Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to a tea air separator with good screening effect. Background Technology

[0002] The tea-making process includes picking, sifting, fixing, rolling, and drying. After fixing, the tea leaves need to be sorted to separate the tea leaves, yellow leaves, and broken tea.

[0003] In the existing technology, when sorting tea leaves by air, a blower is usually used for screening. The tea leaves are transported to the air sorting equipment by a feeding conveyor, and the tea leaves fall due to gravity. Then, the air blown by the blower sorts the tea leaves.

[0004] However, after processing, the tea leaves contain a certain amount of moisture and are relatively long and thin. Therefore, when the tea leaves are poured into the feeding hopper and conveyed to the equipment for air separation, they will clump together. This causes the tea leaves to clump together during feeding. Because of their greater weight, the clumps of tea leaves may fall directly without air separation or be blown a greater distance by the fan due to their larger surface area. This results in the tea leaves being mixed in shape, thus affecting the screening effect. Therefore, a tea air separator with good screening effect is proposed to solve the above problems. Utility Model Content

[0005] (a) Purpose of the utility model

[0006] To address the technical problems existing in the background art, this utility model proposes a tea air separator with good screening effect. The air separator located on the screening cylinder can break up the tea leaves before air separation, and the rotating screening cylinder performs rotational air separation, making the tea leaf screening more thorough and improving the screening effect.

[0007] (II) Technical Solution

[0008] This utility model provides a tea air separator with good screening effect, including a base plate, a base fixedly connected to the base plate, a screening cylinder provided on the base, and air separators for tea air separation provided on the screening cylinder and the base plate.

[0009] The air separator includes a support frame fixedly connected to one side of the base plate. A drive motor is fixedly installed on the outer side of the support frame. A connecting pipe with one end penetrating and extending into the inner side of the screening cylinder is fixedly connected to the upper end of the support frame. A fan is fixedly installed on the inner wall of the upper end of the connecting pipe. A feeding hopper is connected to the connecting pipe. A rotating shaft with one end penetrating and extending into the inner side of the connecting pipe is fixedly connected to the output shaft of the drive motor. Several stirring rods are fixedly connected to the outer side of the rotating shaft. Several guide strips are fixedly connected to the inner wall of the screening cylinder. A support block is fixedly connected to the outer side of the screening cylinder. A conical cylinder is hinged to the end of the screening cylinder away from the support frame. An electric push rod with one end hinged to the conical cylinder is hinged to the support block.

[0010] The base is provided with a driving component for driving the conical cylinder to rotate;

[0011] A filter bag is fitted onto one end of the conical cylinder, and an installation component for supporting and fixing the filter bag is provided at one end of the conical cylinder.

[0012] Preferably, a plurality of the guide strips are distributed in a ring at equal intervals on the inner wall of the screening cylinder, and one end of the connecting pipe that passes through the screening cylinder is rotatably connected to the inner wall of the screening cylinder through a sealed bearing.

[0013] Preferably, the screening cylinders are distributed at an angle on the base, and a valve is provided in the middle of the feeding hopper.

[0014] Preferably, the driving component includes a support ring fixedly connected to the base and located outside the screening cylinder. The base has an installation groove, and a dual-axis motor is fixedly installed inside the installation groove. Gears are fixedly connected to the output shafts on both the left and right sides of the dual-axis motor. A rack with one end meshing with a gear is fixedly connected to the outside of the screening cylinder.

[0015] Preferably, a slider with one end extending into the screening cylinder is fixedly connected to the inner side of the support ring, and an annular groove is provided on the outer side of the screening cylinder, and the annular groove is slidably connected to the slider.

[0016] Preferably, the mounting component includes two mounting blocks sleeved on the outer side of the tapered cylinder end, each mounting block having mounting bolts at its upper and lower ends, and an abutment fixedly connected to the inner side of the mounting block.

[0017] Preferably, the outer side of the tapered cylinder away from the screening cylinder has a groove that matches the abutment block, the mounting block is semi-circular, and the upper and lower ends of the mounting block are L-shaped, and the mounting bolt is set on the L end of the mounting block.

[0018] Compared with the prior art, the above-mentioned technical solution of this utility model has the following beneficial technical effects:

[0019] 1. This tea air separator with good screening effect can agitate and disperse tea leaves by rotating stirring rods when feeding them into the screening cylinder through the feeding hopper. This reduces the possibility of the tea leaves clumping together during the feeding process. After the dispersed tea leaves are introduced into the screening cylinder through the connecting pipe, they are continuously turned over by the guide strips inside the screening cylinder. This allows the tea leaves that are turned over to the top to be blown by the fan for more thorough screening as they fall, thereby improving the tea screening effect.

[0020] 2. This tea air separator with good screening effect can discharge the air-separated tea leaves after the conical cylinder is rotated and opened by the start of the electric push rod, thereby improving the convenience of tea discharge. At the same time, the operator can fix or remove the filter bag by rotating the mounting bolts on the mounting block, thereby improving the convenience of subsequent centralized processing of unqualified tea leaves and impurities. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a three-dimensional sectional view of the screening cylinder structure of this utility model;

[0023] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;

[0024] Figure 4 This is a schematic diagram of the installation component structure of this utility model.

[0025] Reference numerals: 1. Base plate; 2. Base; 3. Screening cylinder; 4. Air separator; 41. Support frame; 42. Drive motor; 43. Fan; 44. Connecting pipe; 45. Feed hopper; 46. Agitator rod; 47. Guide bar; 48. Support block; 49. Electric push rod; 410. Conical cylinder; 411. Rotating shaft; 5. Drive component; 51. Support ring; 52. Rack; 53. Mounting groove; 54. Dual-shaft motor; 55. Gear; 6. Mounting component; 61. Mounting block; 62. Mounting bolt; 63. Abutment block; 7. Filter bag. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0027] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, such as welding, riveting, or bonding; it can also be a detachable connection, such as threaded connection, keyed connection, or pin connection; or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; or it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figure 1-4 As shown, the present invention proposes a tea air separator with good screening effect, including a base plate 1, a base 2 fixedly connected to the base plate 1, a screening cylinder 3 provided on the base 2, and air separators 4 for tea air separation provided on the screening cylinder 3 and the base plate 1.

[0030] The base 2 is equipped with a drive component 5 for driving the conical cylinder 410 to rotate.

[0031] In this invention, the air separator 4 located on the screening cylinder 3 can agitate and disperse the tea leaves when they are added. The dispersed tea leaves enter the screening cylinder 3 and rotate with it, which can make the tea leaf screening more thorough and thus improve the tea leaf screening effect.

[0032] In an optional embodiment, the air separator 4 includes a support frame 41 fixedly connected to one side of the base plate 1. A drive motor 42 is fixedly installed on the outer side of the support frame 41. A connecting pipe 44 with one end penetrating and extending to the inner side of the screening cylinder 3 is fixedly connected to the upper end of the support frame 41. A fan 43 is fixedly installed on the inner wall of the upper end of the connecting pipe 44. A feeding hopper 45 is connected to the connecting pipe 44. The output shaft of the drive motor 42 is fixedly connected to a rotating shaft 411 with one end penetrating and extending to the inner side of the connecting pipe 44. A plurality of stirring rods 46 are fixedly connected to the outer side of the rotating shaft 411. A plurality of guide strips 47 are fixedly connected to the inner wall of the screening cylinder 3. A support block 48 is fixedly connected to the outer side of the screening cylinder 3. A conical cylinder 410 is hinged to the end of the screening cylinder 3 away from the support frame 41. An electric push rod 49 with one end hinged to the conical cylinder 410 is hinged to the support block 48. A filter bag 7 is sleeved on one end of the conical cylinder 410.

[0033] In this embodiment, when the tea leaves to be air-sorted are fed into the screening cylinder 3 through the feeding hopper 45, the tea leaves can be stirred and dispersed by the rotating stirring rod 46 to reduce the possibility of the tea leaves easily forming clumps during the feeding process. After the dispersed tea leaves are introduced into the screening cylinder 3 through the connecting pipe 44, they can be continuously turned over by the guide strip 47 inside the screening cylinder 3, so that the tea leaves turned to the top can be blown and screened more thoroughly by the fan 43 during the falling process, thereby improving the tea leaf screening effect.

[0034] It should be noted that several guide strips 47 are distributed in a ring at equal intervals on the inner wall of the screening cylinder 3. The tea leaves introduced into the screening cylinder 3 are driven by the several ring-shaped guide strips 47 to rotate with the screening cylinder 3. The tea leaves that rotate to the top can be blown by the fan 43 during the falling process, and the air separation is continuous. One end of the connecting pipe 44 passes through the screening cylinder 3 and is rotatably connected to the inner wall of the screening cylinder 3 through a sealed bearing, which increases the sealing of the connection between the connecting pipe 44 and the screening cylinder 3.

[0035] The screening cylinder 3 is inclined on the base 2, so that the screening cylinder 3 can guide the tea leaves from right to left and also drive the tea leaves to rotate and turn. A valve is set in the middle of the feeding hopper 45, and the opening and closing of the feeding hopper 45 is controlled by the valve.

[0036] In an optional embodiment, the base 2 is provided with a driving component 5 for driving the conical cylinder 410 to rotate; the driving component 5 includes a support ring 51 fixedly connected to the base 2 and located outside the screening cylinder 3, the base 2 is provided with a mounting groove 53, a dual-axis motor 54 is fixedly installed inside the mounting groove 53, gears 55 are fixedly connected to the output shafts on both the left and right sides of the dual-axis motor 54, and a rack 52 with one end meshing with the gear 55 is fixedly connected to the outside of the screening cylinder 3.

[0037] In this embodiment, the dual-axis motor 54, once started, can drive the screening cylinder 3 to rotate stably on the support ring 51 through the cooperation of the gear 55 and rack 52 at its output shaft.

[0038] It should be noted that a slider with one end extending into the screening cylinder 3 is fixedly connected to the inner side of the support ring 51. An annular groove is provided on the outer side of the screening cylinder 3, and the annular groove is slidably connected to the slider. The stability of the support ring 51 supporting the screening cylinder 3 is improved by the cooperation between the slider inside the support ring 51 and the groove on the screening cylinder 3.

[0039] In an optional embodiment, the mounting component 6 includes two mounting blocks 61 sleeved on the outer side of the end of the conical cylinder 410. The upper and lower ends of the mounting blocks 61 are provided with mounting bolts 62. The inner side of the mounting blocks 61 is fixedly connected with a stop block 63. One end of the conical cylinder 410 is provided with the mounting component 6 for supporting and fixing the filter bag 7.

[0040] In this embodiment, by tightening the mounting bolts 62 at the upper and lower ends of the two mounting blocks 61, the abutment 63 inside the mounting block 61 extends into the conical cylinder 410 to abut and fix the filter bag 7 fitted on the conical cylinder 410. Alternatively, by loosening the mounting bolts 62, the filter bag 7 can be removed to centrally process the filtered impurities and substandard tea leaves.

[0041] It should be noted that the outer side of the tapered cylinder 410 away from the screening cylinder 3 has a groove that matches the abutment block 63, so that the abutment block 63 extending into the groove squeezes the sleeve of the filter bag 7 into a concave shape, thereby improving the stability of the sleeve between the filter bag 7 and the tapered cylinder 410. The mounting block 61 is semi-circular, and the upper and lower ends of the mounting block 61 are L-shaped. The mounting bolt 62 is set on the L end of the mounting block 61.

[0042] All electrical components mentioned in the article are electrically connected to the main controller and power supply. The main controller can be a conventional known device such as a computer that performs control functions, and existing publicly available power connection technologies are not described in detail in the article.

[0043] The working principle in the above embodiments is as follows:

[0044] When the valve on the feeding hopper 45 is opened and the tea leaves to be air-separated are fed into the screening cylinder 3 through the feeding hopper 45, the drive motor 42 can be started to drive the rotating shaft 411 to rotate, so that the stirring rod 46 driven by the rotating shaft 411 can stir and disperse the tea leaves, thereby reducing the possibility of the tea leaves easily forming clumps during the feeding process, and making the tea leaves introduced into the screening cylinder 3 through the connecting pipe 44 more loose. After the dispersed tea leaves are introduced into the screening cylinder 3 through the connecting pipe 44;

[0045] The valve on the feeding hopper 45 can be closed, and then the blower 43 and the dual-shaft motor 54 can be turned on. The started dual-shaft motor 54 can drive the screening cylinder 3 to rotate stably on the support ring 51 through the cooperation of the gear 55 and rack 52 at its output shaft. This allows the guide strip 47 inside the screening cylinder 3 to be continuously turned. The tea leaves turned to the top can be blown by the blower 43 to screen more thoroughly during the falling process. The unqualified tea leaves and impurities are blown into the filter bag 7 for blocking and filtration. After the air screening is completed, the cone cylinder 410 is driven to rotate and open by the started electric push rod 49, and the air-screened tea leaves can be exported.

[0046] By rotating the mounting bolts 62 on the mounting block 61, operators can easily fix or remove the filter bag 7, thereby improving the convenience of subsequent centralized processing of substandard tea leaves and impurities.

[0047] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tea leaf air separator with good screening effect, comprising a base plate (1), characterized in that: A base (2) is fixedly connected to the base plate (1), a screening cylinder (3) is provided on the base plate (2), and a wind separator (4) for tea wind separation is provided on the screening cylinder (3) and the base plate (1). The air separator (4) includes a support frame (41) fixedly connected to one side of the base plate (1). A drive motor (42) is fixedly installed on the outer side of the support frame (41). A connecting pipe (44) with one end penetrating through and extending to the inside of the screening cylinder (3) is fixedly connected to the upper end of the support frame (41). A fan (43) is fixedly installed on the inner wall of the upper end of the connecting pipe (44). A feeding hopper (45) is connected to the connecting pipe (44). The output shaft of the drive motor (42) is fixedly connected to one end of the connecting pipe (42). A rotating shaft (411) extends through and into the inner side of the connecting pipe (44). Several stirring rods (46) are fixedly connected to the outer side of the rotating shaft (411). Several guide strips (47) are fixedly connected to the inner wall of the screening cylinder (3). A support block (48) is fixedly connected to the outer side of the screening cylinder (3). A conical cylinder (410) is hinged to one end of the screening cylinder (3) away from the support frame (41). An electric push rod (49) with one end hinged to the conical cylinder (410) is hinged to the support block (48). The base (2) is provided with a drive component (5) for driving the conical cylinder (410) to rotate. A filter bag (7) is fitted onto one end of the conical cylinder (410), and an installation component (6) for supporting and fixing the filter bag (7) is provided at one end of the conical cylinder (410).

2. The tea leaf air separator with good screening effect according to claim 1, characterized in that, Several of the guide strips (47) are distributed in a ring at equal intervals on the inner wall of the screening cylinder (3), and the connecting pipe (44) passes through one end of the screening cylinder (3) and is rotatably connected to the inner wall of the screening cylinder (3) through a sealed bearing.

3. The tea leaf air separator with good screening effect according to claim 1, characterized in that, The screening cylinder (3) is distributed on the base (2) at an angle, and a valve is provided in the middle of the feeding hopper (45).

4. The tea leaf air separator with good screening effect according to claim 1, characterized in that, The driving component (5) includes a support ring (51) fixedly connected to the base (2) and located outside the screening cylinder (3). The base (2) has an installation groove (53). A dual-axis motor (54) is fixedly installed inside the installation groove (53). Gears (55) are fixedly connected to the output shafts on both sides of the dual-axis motor (54). A rack (52) with one end meshing with the gear (55) is fixedly connected to the outside of the screening cylinder (3).

5. A tea leaf air separator with good screening effect according to claim 4, characterized in that, The inner side of the support ring (51) is fixedly connected to a slider that extends into the screening cylinder (3) at one end. The outer side of the screening cylinder (3) is provided with an annular groove, and the annular groove is slidably connected to the slider.

6. The tea leaf air separator with good screening effect according to claim 1, characterized in that, The mounting component (6) includes two mounting blocks (61) sleeved on the outer side of the end of the conical cylinder (410). The upper and lower ends of the mounting blocks (61) are provided with mounting bolts (62), and the inner side of the mounting blocks (61) is fixedly connected with a stop block (63).

7. A tea leaf air separator with good screening effect according to claim 6, characterized in that, The tapered cylinder (410) has a groove on the outer side of the end away from the screening cylinder (3) that is compatible with the abutment block (63). The mounting block (61) is semi-circular, and the upper and lower ends of the mounting block (61) are L-shaped. The mounting bolt (62) is set on the L end of the mounting block (61).

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