Pretreatment mechanism for PET release film before spraying

By combining a dust scraping mechanism with an electrostatic dust collection chamber, the problem of incomplete dust removal before release film spraying is solved, achieving efficient dust removal and ensuring spraying quality.

CN223543543UActive Publication Date: 2025-11-14NALINKO NEW MATERIALS (NANTONG) CO LTD
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Patent Information

Application Number
CN202422884740.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-14
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In existing technologies, dust is not thoroughly removed from the release film before spraying, making it prone to secondary adsorption during transmission, which affects the spraying effect.

Method used

The dust removal method combines a dust scraping mechanism and an electrostatic dust collection chamber. It uses brush friction to remove dust and then collects the dust through a blower and electrostatic adsorption to prevent secondary adsorption.

Benefits of technology

It effectively removes dust from the surface of the release film, preventing dust from affecting the spraying effect and ensuring the quality of the spraying.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the field of release film processing, and particularly discloses a PET release film pretreatment mechanism before spraying, which comprises a dust removal mechanism, a dust scraping mechanism is arranged in the dust removal mechanism, the dust scraping mechanism comprises a swing frame and a roller, a brush is sleeved on the outer side of the roller, an elastic rotating shaft is connected between the swing frame and the dust removal mechanism, and the elastic rotating shaft is connected with the dust removal mechanism. One end of the elastic rotating shaft penetrates through the dust removal mechanism to be connected with an extending connecting rod, an electrostatic dust collection bin plate is installed on one side of the dust scraping mechanism and located in the dust removal mechanism, and an air blower is installed at the side end, away from the dust scraping mechanism, of the dust removal mechanism. The air blower can suck dust towards the side end close to the feeding hole, the dust at the upper position can be integrally adsorbed by the electrostatic dust collection bin plate, and the dust at the lower position falls into the dust collection bin to be adsorbed under the action of gravity under the adsorption action, so that the situation that molding is affected when glue is coated on the release film subsequently can be prevented.
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Description

Technical Field

[0001] This utility model relates to the field of release film processing, specifically a pretreatment mechanism for PET release film before spraying. Background Technology

[0002] Release film refers to a film with a distinct surface. When in contact with a specific material under limited conditions, the release film is not sticky or only slightly sticky. PET (polyethylene terephthalate) release film is a commonly used material in heat transfer printing. The substrate is PET, which is coated with silicone oil, so it is also called silicone oil film. Therefore, it is necessary to ensure that the surface of the release film has as little dust as possible before spraying the oil.

[0003] However, most release films on the market currently use rollers on the top and bottom of the film to remove dust before spraying. The dust is easily re-adsorbed when the release film continues to move after wiping. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a pretreatment mechanism for PET release film before spraying, which solves the problems mentioned in the background.

[0005] This utility model provides the following technical solution: a pretreatment mechanism for PET release film before spraying, including a dust removal mechanism. The dust removal mechanism has a dust scraping mechanism inside, comprising: a swing frame and a roller. A brush is sleeved on the outer side of the roller. An elastic rotating shaft connects the swing frame and the dust removal mechanism. One end of the elastic rotating shaft passes through the dust removal mechanism and is connected to an extension rod. An electrostatic dust collection chamber plate is installed on one side of the dust scraping mechanism inside the dust removal mechanism. A controller is installed on the upper surface of the dust removal mechanism corresponding to the position of the electrostatic dust collection chamber plate. A power-conducting wire connects the controller and the electrostatic dust collection chamber plate. A blower is installed on the side of the dust removal mechanism away from the dust scraping mechanism.

[0006] As a further embodiment of this utility model: a dust collection chamber is installed on the lower surface of the dust removal mechanism corresponding to the position of the electrostatic dust collection chamber plate, and a feed hole is opened on the side end of the dust removal mechanism near the dust scraping mechanism.

[0007] As a further embodiment of this utility model: a material roller is installed on the outer end of the feed hole, and a discharge hole is opened below the blower at the end of the dust removal mechanism.

[0008] As a further embodiment of this utility model: the swing frame is rotatably connected to the dust removal mechanism via the elastic rotating shaft, and the extension connecting rod is fixedly connected to the elastic rotating shaft.

[0009] As a further embodiment of this utility model: both the discharge hole and the inlet hole are connected to the dust removal mechanism, and the inner diameter of the discharge hole is smaller than that of the inlet hole.

[0010] As a further improvement of this invention, the dust collection chamber is filled with an adsorption solution.

[0011] As a further improvement of this utility model, the electrostatic dust collection chamber plate is electrically connected to the controller via the energized wire.

[0012] As a further improvement of this invention, the controller is electrically connected to the blower.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The elastic rotating shaft controls the swing frame to swing, and after the release film passes through the two rollers, the release film is pulled out from the discharge hole. As the release film moves, it is rubbed by the brush to remove the dust adsorbed on the surface.

[0015] The blower will draw dust towards the side closest to the feed port. Dust in the upper position will be adsorbed by the electrostatic dust collection chamber plate, while dust in the lower position will fall into the dust collection chamber under gravity after being adsorbed. This can prevent the subsequent application of adhesive to the release film from affecting the molding process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of a pretreatment mechanism for PET release film before spraying.

[0017] Figure 2 A cross-sectional view of a dust removal mechanism in a PET release film pretreatment system before spraying;

[0018] Figure 3 This is a schematic diagram of a dust scraping mechanism in a PET release film pretreatment system before spraying.

[0019] Figure 4 A side view of a dust removal mechanism in a PET release film pretreatment system before spraying;

[0020] Figure 5 This is a front view of a dust removal mechanism in a PET release film pretreatment system before spraying.

[0021] In the diagram: 1. Dust removal mechanism; 2. Controller; 3. Power supply wire; 4. Blower; 5. Discharge hole; 6. Material roller; 7. Feed hole; 8. Electrostatic dust collection plate; 9. Dust collection bin; 10. Dust scraping mechanism; 11. Extension link; 1001. Swing frame; 1002. Elastic rotating shaft; 1003. Roller; 1004. Brush. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown, this embodiment provides a pretreatment mechanism for PET release film before spraying, including a dust removal mechanism 1. The dust removal mechanism 1 has a dust scraping mechanism 10 inside. The dust scraping mechanism 10 includes: a swing frame 1001, a roller 1003, and a brush 1004 sleeved on the outer side of the roller 1003. An elastic rotating shaft 1002 connects the swing frame 1001 and the dust removal mechanism 1. The swing frame 1001 is rotatably connected to the dust removal mechanism 1 via the elastic rotating shaft 1002. One end of the elastic rotating shaft 1002 passes through the dust removal mechanism 1 and is connected to... An extension link 11 is fixedly connected to an elastic rotating shaft 1002. An electrostatic dust collection plate 8 is installed on one side of the dust removal mechanism 10 inside the dust removal mechanism 1. The electrostatic dust collection plate 8 is electrically connected to the controller 2 through a power-conducting wire 3. The controller 2 is installed on the upper surface of the dust removal mechanism 1 at the position corresponding to the electrostatic dust collection plate 8. A power-conducting wire 3 is connected between the controller 2 and the electrostatic dust collection plate 8. A blower 4 is installed on the side of the dust removal mechanism 1 away from the dust removal mechanism 10. The controller 2 is electrically connected to the blower 4.

[0024] like Figure 2-3 As shown, in this embodiment, a dust collection chamber 9 is installed on the lower surface of the dust removal mechanism 1 at the position corresponding to the electrostatic dust collection chamber plate 8. The dust collection chamber 9 is filled with an adsorption solution. A feed hole 7 is opened on the side end of the dust removal mechanism 1 near the dust scraping mechanism 10. A material roller 6 is installed on the outer end of the feed hole 7. A discharge hole 5 is opened at the end of the dust removal mechanism 1 below the blower 4. Both the discharge hole 5 and the feed hole 7 are connected to the dust removal mechanism 1. The inner diameter of the discharge hole 5 is smaller than that of the feed hole 7.

[0025] The working principle of this utility model is as follows: During use, the release film on the feed roller 6 is pulled out and inserted into the dust removal mechanism 1 through the feed hole 7. The extension connecting rod 11 applies torque, controlling the elastic rotating shaft 1002 to swing the swing frame 1001. After the release film passes through the roller 1003 between the two swing frames 1001, under the action of the elastic rotating shaft 1002, the brush 1004 on the outside of the roller 1003 will press against the upper and lower parts of the release film, preventing it from falling. Then, the release film is discharged from the outlet hole 5. After the release film is inserted, it is pulled. During operation, the electrostatic dust collection plate 8 and the blower 4 are controlled synchronously by the controller 2. When the release film moves as a whole, the dust adsorbed on the surface is wiped off by the friction of the brush 1004. The blower 4 will attract the dust to the side closer to the feed hole 7. The dust in the upper position will be adsorbed by the electrostatic dust collection plate 8 as a whole, and the dust in the lower position will fall into the dust collection chamber 9 under the action of gravity after being adsorbed. Therefore, it can prevent the subsequent coating of adhesive on the release film from affecting the molding.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pretreatment mechanism for PET release film before spraying, comprising a dust removal mechanism (1), characterized in that, The dust removal mechanism (1) is equipped with a dust scraping mechanism (10), which includes a swing frame (1001) and a roller (1003). A brush (1004) is sleeved on the outside of the roller (1003). An elastic rotating shaft (1002) is connected between the swing frame (1001) and the dust removal mechanism (1). One end of the elastic rotating shaft (1002) passes through the dust removal mechanism (1) and is connected to an extension rod (11). An electrostatic dust collection chamber plate (8) is installed on one side of the dust scraping mechanism (1) inside the dust removal mechanism (1). A controller (2) is installed on the upper surface of the dust removal mechanism (1) at the position corresponding to the electrostatic dust collection chamber plate (8). A power-conducting wire (3) is connected between the controller (2) and the electrostatic dust collection chamber plate (8). A blower (4) is installed on the side of the dust removal mechanism (1) away from the dust scraping mechanism (10).

2. The PET release film pretreatment mechanism according to claim 1, characterized in that, The dust removal mechanism (1) has a dust collection chamber (9) installed on its lower surface corresponding to the position of the electrostatic dust collection chamber plate (8), and the dust removal mechanism (1) has a feed hole (7) on one side near the dust scraping mechanism (10).

3. The PET release film pretreatment mechanism according to claim 2, characterized in that, A material roller (6) is installed on the outer end of the feed hole (7), and a discharge hole (5) is opened below the blower (4) at the end of the dust removal mechanism (1).

4. The PET release film pretreatment mechanism according to claim 1, characterized in that, The swing frame (1001) is rotatably connected to the dust removal mechanism (1) via the elastic rotating shaft (1002), and the extension connecting rod (11) is fixedly connected to the elastic rotating shaft (1002).

5. A PET release film pretreatment mechanism according to claim 3, characterized in that, The discharge hole (5) and the feed hole (7) are both connected to the dust removal mechanism (1), and the inner diameter of the discharge hole (5) is smaller than that of the feed hole (7).

6. The PET release film pretreatment mechanism according to claim 2, characterized in that, The dust collection chamber (9) is filled with an adsorption solution.

7. The PET release film pretreatment mechanism according to claim 1, characterized in that, The electrostatic dust collection plate (8) is electrically connected to the controller (2) via the energized wire (3).

8. The PET release film pretreatment mechanism according to claim 1, characterized in that, The controller (2) is electrically connected to the blower (4).