Crude oil conveying pipeline cleaning equipment

Abstract

The utility model discloses crude oil conveying pipeline cleaning equipment which comprises a shell, and a rotating rod is installed in the shell in a penetrating mode. The self-adaptive mechanism is arranged on the inner side and the outer side of the shell and comprises cleaning assemblies installed on the inner side and the outer side of the shell and used for cleaning the crude oil conveying pipeline; when oil conveying pipelines with different diameters are cleaned, the servo motor works to drive the gear to rotate, the gear drives the two scraper plates to synchronously move inwards and outwards through meshing connection between the gear and the rack so as to be adjusted to be attached to the inner wall of the oil conveying pipeline, meanwhile, the worm is driven to rotate through work of the driving motor, and therefore the oil conveying pipelines are cleaned. According to the oil pipeline cleaning device, the worm gear and the worm are meshed and connected to drive the scraper plate to rotate to scrape oil stains in the oil pipeline, and the oil pipeline is sprayed and washed through the water storage tank and the spray head, so that the oil pipelines with different diameters are cleaned, pipeline brushes with different sizes do not need to be replaced, and the cleaning efficiency of the oil pipeline is prevented from being influenced.

Description

Technical Field

[0001] This application relates to the field of oil pipeline cleaning technology, and in particular to a crude oil pipeline cleaning device. Background Technology

[0002] Since most of the crude oil produced in my country is high-wax crude oil, the wax in the crude oil will precipitate and deposit on the pipe wall during pipeline transportation due to changes in thermal conditions along the pipeline, forming a wax layer of a certain thickness. Over time, the wax will accumulate, age, and harden, which will lead to a smaller pipeline flow radius, a relative increase in pressure, a decrease in pipeline transportation capacity, an increase in operating energy consumption, and accelerated pipe wall corrosion, increasing pipeline operation and maintenance costs. Therefore, it is necessary to clean crude oil pipelines regularly.

[0003] In related technologies, crude oil pipelines are mainly cleaned using mechanical cleaning equipment, which uses pipe brushes inserted into the pipeline to mechanically scrub and remove deposits from the pipe walls.

[0004] However, due to the different diameters of oil pipelines, different sizes of pipe brushes need to be replaced during the oil pipeline cleaning process, which is not only cumbersome to operate, but also inefficient in cleaning.

[0005] Therefore, those skilled in the art have provided a crude oil pipeline cleaning device to solve the problems mentioned in the background art. Utility Model Content

[0006] In order to solve the problems mentioned in the background art, this application provides a crude oil pipeline cleaning device.

[0007] The crude oil pipeline cleaning equipment provided in this application adopts the following technical solution:

[0008] A crude oil pipeline cleaning device, comprising:

[0009] A housing, wherein a rotating rod is installed through the interior of the housing;

[0010] An adaptive mechanism is disposed on the inner and outer sides of the housing and includes cleaning components installed on the inner and outer sides of the housing for cleaning crude oil pipelines; movable components are installed around the outer side wall of the housing to adapt to crude oil pipelines of different diameters.

[0011] By adopting the above technical solution, oil pipelines of different diameters can be cleaned, avoiding the need to frequently replace pipe brushes of different sizes during cleaning.

[0012] Preferably, the cleaning assembly includes a protective shell installed at one end of the rotating rod. The top and bottom of the protective shell are provided with scraper blades. A rack is fixedly installed on the adjacent side of the two scraper blades. The ends of the two racks away from the scraper blades penetrate the protective shell and extend into the interior of the protective shell. A servo motor is installed on one side of the protective shell. The output end of the servo motor penetrates the protective shell and extends into its interior. A gear is fixedly installed on the output end of the servo motor. The gear and the rack are meshed together.

[0013] By adopting the above technical solution, it is possible to adaptively adjust according to the diameter of the oil pipeline, so as to facilitate the cleaning of oil sludge inside the oil pipeline.

[0014] Preferably, a worm gear is installed on the surface of the rotating rod inside the housing, a drive motor is installed on one side inside the housing, a worm is fixedly installed on the output end of the drive motor, and the worm and the worm gear are meshed together.

[0015] By adopting the above technical solution, power can be provided for the cleaning of the scraper blades, so as to facilitate the all-round cleaning of the oil pipeline.

[0016] Preferably, the movable component includes a crossbar disposed around the outer perimeter of the housing, a fixed seat fixedly mounted on the surface of the crossbar, a sliding groove formed around the outer perimeter of the housing, a sliding block slidably mounted on both sides inside the sliding groove, a connecting rod hinged between the sliding block and the fixed seat, and an electric roller mounted on both ends of the crossbar.

[0017] Preferably, a telescopic rod is fixedly installed on the outside of the housing, the telescopic end of the telescopic rod is fixedly connected to one side of the surface of the crossbar, and a return spring is sleeved on the surface of the telescopic rod;

[0018] By adopting the above technical solution, this device can be moved within oil pipelines of different diameters to facilitate cleaning of the oil pipelines.

[0019] Preferably, a sleeve rod is fixedly installed on the other side of each of the two adjacent scraper blades. The end of each sleeve rod away from the scraper blade passes through the protective shell and extends into its interior. The end of the rack located inside the protective shell passes through the sleeve rod and is slidably connected to it.

[0020] Preferably, a water storage tank is fixedly installed at the other end of the rotating rod, a nozzle is installed on the outer side wall of the water storage tank, a connecting hose is connected to the side of the water storage tank away from the rotating rod, and the end of the connecting hose away from the water storage tank is connected to an external water supply pipe.

[0021] By adopting the above technical solution, the inside of the oil pipeline can be flushed to facilitate the removal of scraped oil.

[0022] In summary, this application includes the following beneficial technical effects:

[0023] 1. This crude oil pipeline cleaning equipment, when cleaning oil pipelines of different diameters, uses a servo motor to drive a gear to rotate. The gear, through its meshing connection with a rack, drives two scraper blades to move synchronously inward and outward to adjust them to fit against the inner wall of the oil pipeline. Simultaneously, the drive motor drives a worm gear to rotate, and the meshing connection between the worm wheel and the worm gear drives the scraper blades to rotate, scraping away the oil stains inside the oil pipeline. Then, a water tank and nozzles spray and rinse the oil pipeline, thus achieving the cleaning of oil pipelines of different diameters without the need to replace pipe brushes of different sizes, avoiding affecting the cleaning efficiency of the oil pipeline.

[0024] 2. When this crude oil pipeline cleaning equipment is inserted into the oil pipeline, the moving components on the surface of the housing automatically adjust using the cooperation of the telescopic rod and the return spring to adapt to oil pipelines of different diameters. At the same time, the movement of the electric rollers causes the equipment to reciprocate inside the oil pipeline, thereby achieving automated cleaning of the oil pipeline and further improving the cleaning effect. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the structure of a crude oil pipeline cleaning device according to an embodiment of this application;

[0026] Figure 2 This is a cross-sectional view of the shell structure of a crude oil pipeline cleaning device according to an embodiment of this application;

[0027] Figure 3 This is a schematic diagram of the cleaning component structure in a crude oil pipeline cleaning device according to an embodiment of this application;

[0028] Figure 4 This is a partial structural diagram of the cleaning component in a crude oil pipeline cleaning device according to an embodiment of this application.

[0029] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Rotating rod; 3. Adaptive mechanism; 31. Cleaning assembly; 311. Protective shell; 312. Scraper blade; 313. Rack; 314. Servo motor; 315. Gear; 316. Worm gear; 317. Drive motor; 318. Worm; 319. Sleeve rod; 32. Moving assembly; 321. Crossbar; 322. Fixed base; 323. Slide groove; 324. Slide block; 325. Connecting rod; 326. Electric roller; 327. Telescopic rod; 33. Water tank; 34. Nozzle; 35. Connecting hose. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0031] This application discloses a crude oil pipeline cleaning device. (Refer to...) Figure 1-4 A crude oil pipeline cleaning device, comprising:

[0032] Housing 1, with a rotating rod 2 installed through the interior of housing 1;

[0033] The adaptive mechanism 3 is disposed on the inner and outer sides of the housing 1 and includes cleaning components 31 installed on the inner and outer sides of the housing 1 for cleaning crude oil pipelines; movable components 32 are installed around the outer side wall of the housing 1 to adapt to crude oil pipelines of different diameters.

[0034] Reference Figure 1 , Figure 3 as well as Figure 4 The cleaning component 31 includes a protective shell 311 installed at one end of the rotating rod 2. Scraper plates 312 are provided at the top and bottom of the protective shell 311. A rack 313 is fixedly installed on the adjacent side of the two scraper plates 312. The ends of the two racks 313 away from the scraper plates 312 pass through the protective shell 311 and extend into the interior of the protective shell 311. A servo motor 314 is installed on one side of the protective shell 311. The output end of the servo motor 314 passes through the protective shell 311 and extends into its interior. A gear 315 is fixedly installed on the output end of the servo motor 314. The gear 315 and the rack 313 are meshed.

[0035] In this embodiment, the servo motor 314 drives the gear 315 to rotate, and the gear 315 drives the two scraper blades 312 to move inward and outward synchronously through the meshing connection with the rack 313, so as to adjust them to fit against the inner wall of the oil pipeline.

[0036] Please continue to refer to Figure 3 The rotating rod 2 is mounted on the surface inside the housing 1 with a worm gear 316. A drive motor 317 is mounted on one side inside the housing 1. A worm 318 is fixedly mounted on the output end of the drive motor 317. The worm 318 and the worm gear 316 are meshed together.

[0037] In this embodiment, the operation of the drive motor 317 drives the worm 318 to rotate, and the meshing connection between the worm wheel 316 and the worm 318 drives the scraper plate 312 to rotate, thereby scraping away the oil stains in the oil pipeline.

[0038] Please continue to refer to Figure 4 On the other side of each of the two scraper blades 312, a sleeve rod 319 is fixedly installed. The end of the two sleeve rods 319 away from the scraper blades 312 passes through the protective shell 311 and extends into it. The end of the rack 313 located inside the protective shell 311 passes through the sleeve rod 319 and is slidably connected to it.

[0039] In this embodiment, the rack 313 inserts into the sleeve 319 when it moves within the protective housing 311, so as to provide more space for the rack 313 to move.

[0040] Reference Figure 1 as well as Figure 2 The moving component 32 includes a crossbar 321 disposed around the outside of the housing 1. A fixed seat 322 is fixedly installed on the surface of the crossbar 321. Slide grooves 323 are provided around the outside of the housing 1. Slide seats 324 are slidably installed on both sides inside the slide grooves 323. A connecting rod 325 is hinged between the slide seats 324 and the fixed seat 322. Electric rollers 326 are installed at both ends of the crossbar 321.

[0041] A telescopic rod 327 is fixedly installed on the outside of the housing 1. The telescopic end of the telescopic rod 327 is fixedly connected to one side of the surface of the crossbar 321. A return spring is sleeved on the surface of the telescopic rod 327.

[0042] In this embodiment, the device is placed inside the oil pipeline. At this time, the moving component 32 on the surface of the housing 1 automatically adjusts by means of the cooperation between the telescopic rod 327 and the return spring to adapt to oil pipelines of different diameters, and the device reciprocates inside the oil pipeline by means of the movement of the electric roller 326.

[0043] Reference Figure 1 A water storage tank 33 is fixedly installed at the other end of the rotating rod 2. A nozzle 34 is installed on the outer wall of the water storage tank 33. A connecting hose 35 is connected to the side of the water storage tank 33 away from the rotating rod 2, and the end of the connecting hose 35 away from the water storage tank 33 is connected to an external water supply pipe.

[0044] In this embodiment, water can be supplied to the water tank 33 during cleaning so that the nozzle 34 can flush the inside of the oil pipeline.

[0045] The implementation principle of the crude oil pipeline cleaning equipment in this application embodiment is as follows: When cleaning oil pipelines of different diameters, the device is placed inside the oil pipeline. At this time, the moving component 32 on the surface of the housing 1 automatically adjusts by means of the cooperation between the telescopic rod 327 and the return spring to adapt to oil pipelines of different diameters, and the device reciprocates inside the oil pipeline by means of the movement of the electric roller 326.

[0046] When this device reciprocates within the oil pipeline, the servo motor 314 drives the gear 315 to rotate. The gear 315, through its meshing connection with the rack 313, drives the two scraper blades 312 to move synchronously inward and outward to adjust them to fit against the inner wall of the oil pipeline. Simultaneously, the drive motor 317 drives the worm gear 318 to rotate, and the meshing connection between the worm wheel 316 and the worm gear 318 drives the scraper blades 312 to rotate, scraping away the oil stains inside the oil pipeline. Then, the water tank 33 and the nozzle 34 spray and rinse the oil pipeline, thereby achieving the cleaning of oil pipelines of different diameters.

[0047] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A crude oil pipeline cleaning device, characterized in that, include: A housing (1), wherein a rotating rod (2) is installed through the interior of the housing (1); An adaptive mechanism (3) is provided on the inner and outer sides of the housing (1) and includes cleaning components (31) installed on the inner and outer sides of the housing (1) for cleaning crude oil pipelines; movable components (32) are installed on all four sides of the outer wall of the housing (1) for adapting to crude oil pipelines of different diameters.

2. The crude oil pipeline cleaning equipment according to claim 1, characterized in that: The cleaning assembly (31) includes a protective shell (311) installed at one end of the rotating rod (2). The top and bottom of the protective shell (311) are provided with scraper plates (312). A rack (313) is fixedly installed on the adjacent side of the two scraper plates (312). The ends of the two racks (313) away from the scraper plates (312) penetrate the protective shell (311) and extend into the interior of the protective shell (311). A servo motor (314) is installed on one side of the protective shell (311). The output end of the servo motor (314) penetrates the protective shell (311) and extends into its interior. A gear (315) is fixedly installed on the output end of the servo motor (314). The gear (315) and the rack (313) are meshed.

3. The crude oil pipeline cleaning equipment according to claim 2, characterized in that: The rotating rod (2) is mounted with a worm gear (316) on the surface inside the housing (1). A drive motor (317) is mounted on one side inside the housing (1). A worm (318) is fixedly mounted on the output end of the drive motor (317). The worm (318) and the worm gear (316) are meshed together.

4. The crude oil pipeline cleaning equipment according to claim 1, characterized in that: The moving component (32) includes a crossbar (321) disposed around the outside of the housing (1). A fixed seat (322) is fixedly installed on the surface of the crossbar (321). Slide grooves (323) are provided around the outside of the housing (1). Slide seats (324) are slidably installed on both sides inside the slide grooves (323). A connecting rod (325) is hinged between the slide seats (324) and the fixed seat (322). Electric rollers (326) are installed at both ends of the crossbar (321).

5. The crude oil pipeline cleaning equipment according to claim 4, characterized in that: A telescopic rod (327) is fixedly installed on the outside of the housing (1). The telescopic end of the telescopic rod (327) is fixedly connected to one side of the surface of the crossbar (321). A return spring is sleeved on the surface of the telescopic rod (327).

6. The crude oil pipeline cleaning equipment according to claim 2, characterized in that: Each of the two scraper blades (312) has a sleeve rod (319) fixedly installed on the other side of each adjacent blade. The end of each sleeve rod (319) away from the scraper blade (312) passes through the protective shell (311) and extends into it. The end of the rack (313) located inside the protective shell (311) passes through the sleeve rod (319) and is slidably connected to it.

7. The crude oil pipeline cleaning equipment according to claim 2, characterized in that: A water storage tank (33) is fixedly installed at the other end of the rotating rod (2). A nozzle (34) is installed on the outer side wall of the water storage tank (33). A connecting hose (35) is connected to the side of the water storage tank (33) away from the rotating rod (2), and the end of the connecting hose (35) away from the water storage tank (33) is connected to an external water supply pipe.

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