Nickel plate surface burr leveling device
By restricting the movement of the metal ball through guide grooves, and combining magnetic strip fixation and thin film isolation, a nickel plate surface burr leveling device solves the problem of inconsistent pressure in nickel plate surface burr treatment, improves leveling quality, and protects the nickel plate.
Patent Information
- Application Number
- CN202422671564.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In existing technologies, the removal of burrs on the surface of nickel plates relies on manual handling of metal balls, which results in inconsistent pressure and affects the leveling quality.
Design a device for smoothing burrs on the surface of a nickel plate. The device uses a guide groove to restrict the movement area of a metal ball. By moving the metal ball in the guide groove, the burrs are smoothed, eliminating the need for manual handling. The device is combined with a magnetic strip to fix the nickel plate and uses a thin film to isolate the metal ball from the nickel plate, thus protecting the surface of the nickel plate.
This achieves consistent pressure from the metal ball on the nickel plate surface, improves burr smoothing, ensures nickel plate surface quality, and protects the nickel plate from damage.
Smart Images
Figure CN223543767U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nickel plate repair technology, and more specifically, to a device for smoothing burrs on the surface of nickel plates. Background Technology
[0002] Tiny burrs may appear on the surface of nickel plates during production or after use, affecting their quality. Currently, the method for dealing with these burrs is to lay the nickel plate flat on the workbench and have the operator hold a metal ball and roll it over the burr area to smooth it out. However, since the operator holds the metal ball by hand, the pressure of the metal ball on the nickel plate is easily affected by the operator, which can affect the smoothing quality. Therefore, there is an urgent need to improve this method. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a nickel plate surface burr smoothing device. By placing a metal ball into the guide groove of the support plate, the metal ball can be made to roll in the guide groove by simply moving the metal ball by hand, thereby smoothing the nickel plate burrs. It is easy to operate and does not require hand gripping.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] This utility model discloses a burr smoothing device for nickel plate surface, including a base and a movable component. The base is provided with an operating table on its upper part. The movable component includes a support plate located above the operating table. The support plate can move above the operating table. The support plate has a guide groove inside, and a metal ball is provided in the guide groove. The metal ball can move along the guide groove. The diameter of the metal ball is larger than the width of the guide groove. The lowest end of the metal ball extends out of the lower part of the guide groove and can abut against the upper part of the operating table.
[0006] Furthermore, the upper part of the base is fixed with slide rails on both sides of the operating table, and the support plate is provided with support frames at both ends. The support frames are located on both sides of the operating table, and the lower end of the support frame is inserted into the corresponding slide rail. The support frame can drive the support plate to move along the slide rail.
[0007] Furthermore, a metal strip is fixed on the upper part of the operating table, the metal strip is located on both sides of the movable part, and a detachable magnetic strip is provided on the upper part of the metal strip, the magnetic strip and the metal strip are magnetically attracted to each other.
[0008] Furthermore, it also includes an unwinding roller, a take-up roller, and a film. The unwinding roller is capable of unwinding the film, and the take-up roller is capable of taking up the film released from the unwinding roller. The operating table and the metal ball are separated by the film, and the metal ball is located on the upper surface of the film.
[0009] Furthermore, the unwinding roller and the winding roller are mounted above the support plate and are respectively located on both sides of the guide groove. The support plate includes a first film penetration hole and a second film penetration hole located on both sides of the guide groove. The film can pass through the first film penetration hole and the second film penetration hole respectively, so that the film located in the area between the first film penetration hole and the second film penetration hole is located below the support plate.
[0010] Furthermore, the upper part of the support plate is provided with a connecting plate, which is located on both sides of the guide groove. The side of the support plate is provided with a support shaft. The unwinding roller and the winding roller are respectively sleeved on the outside of the support shaft of the two support plates. The unwinding roller and the winding roller can rotate along the corresponding support shaft.
[0011] Furthermore, a knob is threadedly connected to the outside of the support shaft, and the unwinding roller and the winding roller are respectively located between the corresponding connecting plate and the knob. The knob can be rotated and moved to abut or disengage from the corresponding unwinding roller or winding roller.
[0012] Furthermore, handles are provided on both sides of the support plate.
[0013] The beneficial effects of this utility model are:
[0014] In use, the nickel plate is laid flat on the surface of the worktable. The movable part is moved to move the support plate above the burrs. Then, the metal ball is placed in the guide groove and contacts the burrs on the surface of the nickel plate. By moving the metal ball, it rolls back and forth along the guide groove to smooth the burrs on the surface of the nickel plate. By setting the guide groove, not only can the movement area of the metal ball be restricted, but the metal ball can also be held, eliminating the need for manual hand gripping, which facilitates the leveling operation. This ensures that the pressure of the metal ball on the surface of the nickel plate is highly consistent each time it rolls, which is beneficial to improving the leveling effect of the burrs on the surface of the nickel plate. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of one structure in this embodiment;
[0016] Figure 2 This is a sectional view of the main view of this embodiment;
[0017] Figure 3 This is a sectional view of the side view of this embodiment.
[0018] Reference numerals: 1. Base; 11. Operating table; 12. Slide rail; 2. Metal strip; 3. Moving part; 31. Support plate; 32. Support frame; 33. Guide groove; 34. First membrane penetration hole; 35. Second membrane penetration hole; 36. Connecting plate; 37. Support shaft; 38. Handle; 4. Metal ball; 5. Unwinding roller; 6. Rewinding roller; 7. Film; 8. Knob; 9. Magnetic strip. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1 to 3 As shown, a nickel plate surface burr smoothing device includes a base 1 and a movable component 3. The base 1 has an operating table 11 on its upper part. The movable component 3 includes a support plate 31 located above the operating table 11. The support plate 31 can move above the operating table 11. Specifically, slide rails 12 are fixed on both sides of the upper part of the base 1 at the operating table 11. Support frames 32 are provided at both ends of the support plate 31. The support frames 32 are located on both sides of the operating table 11. The lower end of the support frame 32 is inserted into the corresponding slide rail 12. The support frame 32 can drive the support plate 31 to move along the slide rail 12. Through the cooperation of the support frame 32 and the slide rail 12, not only can the movement of the movable component 3 be realized, which facilitates the burr treatment of the nickel plate surface, but the movement effect of the movable component 3 can also be improved.
[0021] The support plate 31 has a guide groove 33 inside, and a metal ball 4 is provided in the guide groove 33. The metal ball 4 can move along the guide groove 33. The diameter of the metal ball 4 is larger than the width of the guide groove 33, so as to prevent the metal ball 4 from falling out of the guide groove 33. The lowest end of the metal ball 4 extends out of the lower part of the guide groove 33 and can abut against the upper part of the operating table 11.
[0022] In use, the nickel plate is laid flat on the upper surface of the operating table 11. The movable part 3 is moved to move the support plate 31 above the burrs. Then, the metal ball 4 is placed in the guide groove 33 and contacts the burrs on the surface of the nickel plate. By moving the metal ball 4, the metal ball 4 rolls back and forth along the guide groove 33 to smooth the burrs on the surface of the nickel plate. By setting the guide groove 33, not only can the movement area of the metal ball 4 be restricted, but the metal ball 4 can also be held, eliminating the need for manual gripping, which facilitates the leveling operation. This makes the pressure of the metal ball 4 on the surface of the nickel plate highly consistent each time it rolls, which is beneficial to improving the leveling effect of the burrs on the surface of the nickel plate.
[0023] A metal strip 2 is fixed on the upper part of the operating table 11. The metal strip 2 is located on both sides of the movable part 3. A detachable magnetic strip 9 is provided on the upper part of the metal strip 2. The magnetic strip 9 is magnetically attracted to the metal strip 2. The upper surface of the metal strip 2 is smooth and flush with the upper surface of the operating table. When the nickel plate is laid flat on the surface of the operating table 11, both sides of the nickel plate are located on the upper part of the metal strip 2. At this time, the magnetic strip 9 is placed on the upper part of both sides of the nickel plate, and the magnetic strip 9 is attracted to and fixed to the metal strip 2, which can fix the nickel plate and prevent the surface of the nickel plate from shifting during the burr leveling process.
[0024] The support plate 31 is provided with handles 38 on both sides, which facilitates the movement of the movable part 3.
[0025] like Figure 1 and Figure 2 As shown, it also includes an unwinding roller 5, a take-up roller 6, and a film 7. The unwinding roller 5 can unwind the film 7, and the take-up roller 6 can take up the film 7 released from the unwinding roller 5. The operating table 11 and the metal ball 4 are separated by the film 7. The metal ball 4 is located on the upper surface of the film 7. Specifically, the unwinding roller 5 and the take-up roller 6 are mounted above the support plate 31 and are located on both sides of the guide groove 33. The support plate 31 includes a first film-perforating hole 34 and a second film-perforating hole 35 located on both sides of the guide groove 33. 7 can pass through the first perforation hole 34 and the second perforation hole 35 respectively, so that the film 7 located in the area between the first perforation hole 34 and the second perforation hole 35 is located below the support plate 31. The upper part of the support plate 31 is provided with a connecting plate 36, which is located on both sides of the guide groove 33. The side of the support plate 31 is provided with a support shaft 37. The unwinding roller 5 and the winding roller 6 are respectively sleeved on the outside of the support shaft 37 of the two support plates 31. The unwinding roller 5 and the winding roller 6 can rotate along the corresponding support shaft 37.
[0026] After the unwinding roller 5 and the take-up roller 6 are installed, the film 7 is unwound from the unwinding roller 5 and passes through the first film-through hole 34 from top to bottom. The film 7 moves along the support plate 31 to the bottom of the second film-through hole 35 and then passes through the second film-through hole 35 from bottom to top. The film 7 that passes through the second film-through hole 35 is wound up with the take-up roller 6. At this time, the lower part of the guide groove 33 is covered by the film 7. When smoothing the burrs on the surface of the nickel plate, the metal ball 4 is placed in the guide groove 33. The film 7 located below the metal ball 4 falls down and abuts against the surface of the nickel plate. The surface of the nickel plate and the metal ball 4 are isolated by the film 7. The metal ball 4 rolls on the surface of the film 7. Since the surface of the nickel plate requires high precision, if the surface of the metal ball 4 has defects, when the metal ball 4 rolls directly on the surface of the nickel plate, the defective part of the surface of the metal ball 4 is easily damaged. However, by setting the film 7, the metal ball 4 can be effectively prevented from directly contacting the nickel plate, and the nickel plate can be protected while smoothing the burrs.
[0027] After the metal ball 4 rolls on the surface of the film 7 to smooth out the burrs, the take-up roller 6 takes up the film 7, winding up the area of the film 7 that was rolled by the metal ball 4, to prevent the area of the film 7 that was rolled by the metal ball 4 from affecting the smoothing of the next burr.
[0028] A knob 8 is threadedly connected to the outside of the support shaft 37. The unwinding roller 5 and the winding roller 6 are respectively located between the corresponding connecting plate 36 and the knob 8. The knob 8 can rotate and move to abut or disengage from the corresponding unwinding roller 5 or winding roller 6. By setting the knob 8, when smoothing burrs, the knob 8 can be tightened to fix the unwinding roller 5 and the winding roller 6, thereby preventing the unwinding roller 5 and the winding roller 6 from rotating.
[0029] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A device for smoothing burrs on the surface of a nickel plate, characterized in that, The device includes a base (1) and a movable component (3). The base (1) has an operating table (11) on its upper part. The movable component (3) includes a support plate (31) located above the operating table (11). The support plate (31) can move above the operating table (11). The support plate (31) has a guide groove (33) inside its interior. A metal ball (4) is provided in the guide groove (33). The metal ball (4) can move along the guide groove (33). The diameter of the metal ball (4) is larger than the width of the guide groove (33). The lowest end of the metal ball (4) extends out of the lower part of the guide groove (33) and can abut against the upper part of the operating table (11).
2. The nickel plate surface burr smoothing device according to claim 1, characterized in that, The upper part of the base (1) is fixed with slide rails (12) on both sides of the operating table (11). The support plate (31) is provided with support frames (32) at both ends. The support frames (32) are located on both sides of the operating table (11). The lower end of the support frame (32) is inserted into the corresponding slide rail (12). The support frame (32) can drive the support plate (31) to move along the slide rail (12).
3. The nickel plate surface burr smoothing device according to claim 1, characterized in that, A metal strip (2) is fixed on the upper part of the operating table (11). The metal strip (2) is located on both sides of the movable part (3). A detachable magnetic strip (9) is provided on the upper part of the metal strip (2). The magnetic strip (9) is magnetically attracted to the metal strip (2).
4. The nickel plate surface burr smoothing device according to claim 1, characterized in that, It also includes an unwinding roller (5), a winding roller (6), and a film (7). The unwinding roller (5) is capable of unwinding the film (7), and the winding roller (6) is capable of winding the film (7) released from the unwinding roller (5). The operating table (11) and the metal ball (4) are separated by the film (7), and the metal ball (4) is located on the upper surface of the film (7).
5. The nickel plate surface burr smoothing device according to claim 4, characterized in that, The unwinding roller (5) and the winding roller (6) are mounted above the support plate (31) and located on both sides of the guide groove (33). The support plate (31) includes a first film-penetrating hole (34) and a second film-penetrating hole (35) located on both sides of the guide groove (33). The film (7) can pass through the first film-penetrating hole (34) and the second film-penetrating hole (35) respectively, so that the film (7) located in the area between the first film-penetrating hole (34) and the second film-penetrating hole (35) is located below the support plate (31).
6. The nickel plate surface burr smoothing device according to claim 5, characterized in that, The upper part of the support plate (31) is provided with a connecting plate (36), the connecting plate (36) is located on both sides of the guide groove (33), the side of the support plate (31) is provided with a support shaft (37), the unwinding roller (5) and the winding roller (6) are respectively sleeved on the outside of the support shaft (37) of the two support plates (31), and the unwinding roller (5) and the winding roller (6) can rotate along the corresponding support shaft (37).
7. The nickel plate surface burr smoothing device according to claim 6, characterized in that, The support shaft (37) is threaded with a knob (8) on the outside. The unwinding roller (5) and the winding roller (6) are located between the corresponding connecting plate (36) and the knob (8), respectively. The knob (8) can rotate and move to abut or disengage from the corresponding unwinding roller (5) or winding roller (6).
8. The nickel plate surface burr smoothing device according to claim 1, characterized in that, The support plate (31) is provided with handles (38) on both sides.