Electric wire quantitative cutting structure
By using a meter counter and hydraulic cylinder to drive the cutting blade in the wire quantitative cutting structure, combined with a feeding and guiding mechanism, the problem of low wire cutting accuracy is solved, enabling precise wire cutting and feeding operations, and adapting to the cutting needs of wires of different specifications.
Patent Information
- Application Number
- CN202423198584.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-24
AI Technical Summary
During the production of electrical wires, the cutting accuracy is reduced due to conveying deviation and length measurement errors, especially when cutting wires of different roughness specifications, making it difficult to achieve precise cutting.
The wire quantitative cutting structure consists of components such as a support platform, a cutting platform, a feeding mechanism, a lifting mechanism, a meter counter, and a hydraulic cylinder. The meter counter measures the length of the wire and controls the hydraulic cylinder to drive the cutting blade to achieve quantitative cutting. The feeding and guiding mechanism adjusts the wire conveying accuracy.
It enables precise cutting and feeding of wires, adapts to the cutting needs of wires of different thicknesses and specifications, and improves cutting accuracy and production efficiency.
Smart Images

Figure CN223544001U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire cutting technology, specifically a quantitative wire cutting structure. Background Technology
[0002] The primary function of electrical wires is to transmit electrical energy. Electrical wires are conductors used to transmit electrical energy and can be divided into three main categories: bare wires, magnet wires, and insulated wires. Non-contact meter counters have wide applications in various fields, including wire and cable manufacturing, fiber optic cables, machining, pipe manufacturing, and paper products. They provide accurate and reliable measurement data, are suitable for real-time monitoring of high-speed production lines, and help improve production efficiency and product quality.
[0003] While wire cutting tools can be used in wire production, the cutting accuracy is reduced due to conveying deviation and measurement errors in the conveying length. Different wire roughness specifications require different conveying distances, which increases the difficulty of precise wire cutting. Utility Model Content
[0004] The purpose of this invention is to provide a quantitative wire cutting structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a wire quantitative cutting structure, comprising a support platform, a cutting platform at one end of the top of the support platform, a support plate at the top of the support platform on one side of the cutting platform, two support plates, a carrying plate between the two support plates via a lifting mechanism, an inlet mechanism between the bottom of the carrying plate away from the cutting platform and the support platform, a feeding mechanism between the bottom of the other end of the carrying plate and the support platform, a frame at the top of the cutting platform near the carrying plate, two frames, a top plate at the top of the two frames, a hydraulic cylinder at the end of the top plate away from the carrying plate, the output end of the hydraulic cylinder being connected to a connecting plate via a hydraulic rod, a cutting blade at the bottom of the connecting plate, a connecting frame on one side of the frame, a meter counter on the connecting frame, and a controller on one side of the cutting platform, the controller being electrically connected to the meter counter and the hydraulic cylinder.
[0006] Preferably, the feeding mechanism includes a second bracket, a lower feeding roller, an upper feeding roller, and a second motor. The lower feeding roller is mounted on the top of the support platform near the cutting table via the second bracket, and the upper feeding roller is mounted on the bottom of the bearing plate above the lower feeding roller via the second bracket. There are two second brackets, and a second motor is mounted on one side of each of the two second brackets. One end of both the lower and upper feeding rollers is connected to the output end of the second motor via a coupling.
[0007] Preferably, the infeeding mechanism includes a first bracket, a lower infeeding roller, and an upper infeeding roller. The lower infeeding roller is provided on the top of the support table away from the cutting table via the first bracket, and the upper infeeding roller is provided on the bottom of the bearing plate above the lower infeeding roller via the first bracket.
[0008] Preferably, the lifting mechanism includes a guide rail groove, a threaded rod, a threaded sleeve, and a No. 1 motor. Guide rail grooves are provided on both support plates. A threaded rod is provided inside the guide rail groove. A threaded sleeve is threaded on the threaded rod. There are two threaded sleeves. The two threaded sleeves are symmetrically arranged on opposite sides of the support plate. A No. 1 motor is provided on the top of the support plate. The output end of the No. 1 motor is connected to the threaded rod through a coupling.
[0009] Preferably, both the lower guide roller and the lower feeding roller are provided with limiting grooves, and the wires are placed in the limiting grooves. The tops of the lower guide roller, the lower feeding roller, and the cutting table are set at the same height, and the bottoms of the upper guide roller and the upper feeding roller are set at the same height.
[0010] Preferably, the output terminal of the meter counter is electrically connected to the input terminal of the controller, and the output terminal of the controller is electrically connected to the input terminals of the hydraulic cylinder and the second motor.
[0011] Preferably, the cutting blade, the meter counter, and the limiting groove are arranged on the same horizontal straight line. The top of the cutting blade is integrally provided with a blade plate, which is connected to the connecting plate by bolts. The meter counter is located on the side close to the cutting blade.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. This wire quantitative cutting structure uses a hydraulic cylinder and a cutting blade set above the cutting table for cutting the wire on the cutting table. The upper and lower guide rollers work together, as do the upper and lower feeding rollers. Combined with the meter counter set on the connecting frame, it can realize quantitative cutting of wire feeding, with precise cutting and convenient feeding and cutting operation.
[0014] 2. This wire quantitative cutting structure, through the threaded sleeve set on the bearing plate, cooperates with the threaded rod on the support plate and the No. 1 motor to realize the synchronous height adjustment of the bearing plate, the upper guide roller and the upper feeding roller, so as to meet the cutting and feeding of wires of different thicknesses and specifications, and the adjustment is convenient. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the cutting table in this utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the bearing plate in this utility model.
[0018] In the diagram: 1. Support platform; 2. Cutting table; 3. Support plate; 31. Guide rail groove; 32. Threaded rod; 33. Threaded sleeve; 34. Motor No. 1; 4. Bearing plate; 5. Support No. 1; 6. Lower guide roller; 61. Upper guide roller; 7. Support No. 2; 8. Lower feeding roller; 81. Upper feeding roller; 82. Motor No. 2; 9. Controller; 10. Frame; 11. Top plate; 12. Hydraulic cylinder; 13. Connecting plate; 14. Cutting knife; 15. Connecting frame; 16. Meter counter. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] like Figures 1 to 3As shown, the wire quantitative cutting structure of this embodiment includes a support platform 1, a cutting table 2 at one end of the top of the support platform 1, a support plate 3 on the top of the support platform 1 on one side of the cutting table 2, two support plates 3, a carrying plate 4 between the two support plates 3 via a lifting mechanism, an inlet mechanism between the bottom of the carrying plate 4 away from the cutting table 2 and the support platform 1, a feeding mechanism between the bottom of the other end of the carrying plate 4 and the support platform 1, a frame 10 on the top of the cutting table 2 near the carrying plate 4, two frames 10, and a top plate 11 on the top of the two frames 10. A hydraulic cylinder 12 is provided at the end away from the bearing plate 4. The output end of the hydraulic cylinder 12 is connected to the connecting plate 13 through a hydraulic rod. A cutting blade 14 is provided at the bottom of the connecting plate 13. A connecting frame 15 is provided on one side of the frame 10. A meter counter 16 is provided on the connecting frame 15. A controller 9 is provided on one side of the cutting table 2. The controller 9 is electrically connected to the meter counter 16 and the hydraulic cylinder 12 to realize quantitative cutting of wire feeding. The cutting is precise and the feeding and cutting operation is convenient. The synchronous height adjustment of the bearing plate 4, the upper guide roller 61 and the upper feeding roller 81 can be realized to meet the cutting and feeding of wires of different thicknesses and specifications. The adjustment is convenient.
[0022] Specifically, the feeding mechanism includes a second support 7, a lower feeding roller 8, an upper feeding roller 81, and a second motor 82. The lower feeding roller 8 is mounted on the top of the support platform 1 near the cutting table 2 via the second support 7. The upper feeding roller 81 is mounted on the bottom of the bearing plate 4 above the lower feeding roller 8 via the second support 7. There are two second supports 7, and a second motor 82 is mounted on one side of each of the two second supports 7. One end of the lower feeding roller 8 and the upper feeding roller 81 are connected to the output end of the second motor 82 via a coupling. One end of the wire is introduced between the upper feeding roller 81 and the lower feeding roller 8. The second motor 82 on the second support 7 drives the upper feeding roller 81 and the lower feeding roller 8 to rotate, and the rotation of the upper feeding roller 81 and the lower feeding roller 8 conveys the wire.
[0023] Furthermore, the feeding mechanism includes a first bracket 5, a lower feeding roller 6 and an upper feeding roller 61. The lower feeding roller 6 is provided on the top of the support table 1 at the end away from the cutting table 2 through the first bracket 5, and the upper feeding roller 61 is provided on the bottom of the bearing plate 4 above the lower feeding roller 6 through the first bracket 5. The wire to be cut is fed between the upper feeding roller 61 and the lower feeding roller 6.
[0024] Furthermore, the lifting mechanism includes a guide rail groove 31, a threaded rod 32, a threaded sleeve 33, and a first motor 34. Both support plates 3 are provided with guide rail grooves 31. The guide rail groove 31 is provided with a threaded rod 32 inside. The threaded rod 32 is threaded with a threaded sleeve 33. There are two threaded sleeves 33, which are symmetrically arranged on opposite sides of the support plate 4. The first motor 34 is provided on the top of the support plate 3. The output end of the first motor 34 is connected to the threaded rod 32 through a coupling. The first motor 34 on the support plate 3 drives the threaded rod 32 in the guide rail groove 31 to rotate. The threaded sleeve 33 threaded on the threaded rod 32 drives the support plate 4 to rise and fall between the two support plates 3.
[0025] Furthermore, both the lower guide roller 6 and the lower feeding roller 8 are provided with limiting grooves, and the wires are placed in the limiting grooves. The tops of the lower guide roller 6, the lower feeding roller 8 and the cutting table 2 are set at the same height, and the bottoms of the upper guide roller 61 and the upper feeding roller 81 are set at the same height. The limiting grooves limit the feeding of the wires, making the feeding precise and stable.
[0026] Furthermore, the output terminal of the meter counter 16 is electrically connected to the input terminal of the controller 9, and the output terminal of the controller 9 is electrically connected to the input terminals of the hydraulic cylinder 12 and the second motor 82. The meter counter 16 transmits signals to the controller 9, and the controller 9 controls the second motor 82 and the hydraulic cylinder 12 according to the received signals.
[0027] Furthermore, the cutting blade 14, the meter counter 16, and the limiting groove are arranged on the same horizontal straight line. The top of the cutting blade 14 is integrally provided with a blade plate, which is connected to the connecting plate 13 by bolts. The cutting blade 14 is easy to disassemble and replace. The frame 10 is provided with several screw holes, and the connecting frame 15 is fixed to the frame 10 by bolts in the screw holes. The connecting frame 15 and the meter counter 16 are easy to disassemble and install on the frame 10. The meter counter 16 is set on the side close to the cutting blade 14, so that the conveying, measuring and cutting are accurately matched.
[0028] The usage method of this embodiment is as follows: First, the height of the support plate 4, the upper guide roller 61, and the upper feeding roller 81 are adjusted according to the thickness of the batch of wires to be cut. That is, the first motor 34 on the support plate 3 drives the threaded rod 32 in the guide rail groove 31 to rotate. The threaded sleeve 33 on the threaded rod 32 drives the support plate 4 to rise and fall between the two support plates 3, so that the guide distance between the upper guide roller 61 and the lower guide roller 6, and the feeding distance between the upper feeding roller 81 and the lower feeding roller 8, are adapted to the thickness of the wires to be cut. The wires to be cut are guided between the upper guide roller 61 and the lower guide roller 6, and one end of the wire is introduced between the upper feeding roller 81 and the lower feeding roller 8. The second motor 82 on the second bracket 7 drives the upper feeding roller 81 and the lower feeding roller 8 to rotate. The upper feeding roller 81 and the lower feeding roller 8 rotate to transport the wires. The wires are transported into the cutting table 2, and the meter on the connecting frame 15 is connected to the cutting table 2. The measuring device 16 measures the length of the wire conveyed on the cutting table 2. When the data measured by the measuring device 16 reaches the length of the wire to be cut quantitatively, the measuring device 16 transmits a signal to the controller 9. The controller 9 controls the second motor 82 and the hydraulic cylinder 12 according to the received signal. The second motor 82 stops rotating, and the upper feeding roller 81 and the lower feeding roller 8 stop feeding. Under the action of the hydraulic cylinder 12 on the top plate 11, the hydraulic cylinder 12 pushes the connecting plate 13 and the cutting blade 14 downward through the hydraulic rod. The cutting blade 14 cuts the quantitative wire on the cutting table 2. The cut wire falls below the cutting table 2. The hydraulic cylinder 12 drives the cutting blade 14 to move upward and reset, realizing the quantitative cutting of wire feeding. The cutting is accurate and the feeding and cutting operation is convenient. It realizes the synchronous height adjustment of the bearing plate 4, the upper guide roller 61 and the upper feeding roller 81, which can meet the cutting and feeding of wires of different thicknesses and specifications, and the adjustment is convenient.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A wire quantitative cutting structure, comprising a support platform (1), characterized in that: A cutting table (2) is provided at one end of the top of the support platform (1). A support plate (3) is provided on the top of the support platform (1) on one side of the cutting table (2). There are two support plates (3). A bearing plate (4) is provided between the two support plates (3) through a lifting mechanism. An inlet mechanism is provided between the bottom of the bearing plate (4) away from the cutting table (2) and the support platform (1). A feeding mechanism is provided between the bottom of the bearing plate (4) on the other side and the support platform (1). A frame (10) is provided on the top of the cutting table (2) near the bearing plate (4). The frame (10) is provided with... There are two, and the top of the two frames (10) is provided with a top plate (11). The top plate (11) is provided with a hydraulic cylinder (12) at the end away from the bearing plate (4). The output end of the hydraulic cylinder (12) is connected to the connecting plate (13) through a hydraulic rod. The bottom of the connecting plate (13) is provided with a cutting blade (14). The side of the frame (10) is provided with a connecting frame (15). The connecting frame (15) is provided with a meter counter (16). The side of the cutting table (2) is provided with a controller (9). The controller (9) is electrically connected to the meter counter (16) and the hydraulic cylinder (12).
2. The wire quantitative cutting structure according to claim 1, characterized in that: The feeding mechanism includes a second support (7), a lower feeding roller (8), an upper feeding roller (81), and a second motor (82). The top of the support platform (1) near the cutting table (2) is provided with a lower feeding roller (8) via the second support (7). The bottom of the bearing plate (4) above the lower feeding roller (8) is provided with an upper feeding roller (81) via the second support (7). There are two second supports (7), and a second motor (82) is provided on one side of each of the two second supports (7). One end of the lower feeding roller (8) and the upper feeding roller (81) are connected to the output end of the second motor (82) via a coupling.
3. The wire quantitative cutting structure according to claim 2, characterized in that: The inlet mechanism includes a first bracket (5), a lower inlet roller (6) and an upper inlet roller (61). The lower inlet roller (6) is provided on the top of the support table (1) away from the cutting table (2) through the first bracket (5), and the upper inlet roller (61) is provided on the bottom of the bearing plate (4) above the lower inlet roller (6) through the first bracket (5).
4. The wire quantitative cutting structure according to claim 1, characterized in that: The lifting mechanism includes a guide rail groove (31), a threaded rod (32), a threaded sleeve (33), and a No. 1 motor (34). The two support plates (3) are provided with guide rail grooves (31). The guide rail grooves (31) are provided with threaded rods (32) inside. The threaded rods (32) are threaded with threaded sleeves (33). There are two threaded sleeves (33). The two threaded sleeves (33) are symmetrically arranged on opposite sides of the bearing plate (4). The top of the support plate (3) is provided with a No. 1 motor (34). The output end of the No. 1 motor (34) is connected to the threaded rod (32) through a coupling.
5. The wire quantitative cutting structure according to claim 3, characterized in that: The lower guide roller (6) and the lower feed roller (8) are both provided with limiting grooves, and the wires are placed in the limiting grooves. The tops of the lower guide roller (6), the lower feed roller (8) and the cutting table (2) are set at the same height, and the bottoms of the upper guide roller (61) and the upper feed roller (81) are set at the same height.
6. The wire quantitative cutting structure according to claim 2, characterized in that: The output end of the meter counter (16) is electrically connected to the input end of the controller (9), and the output end of the controller (9) is electrically connected to the input ends of the hydraulic cylinder (12) and the second motor (82).
7. The wire quantitative cutting structure according to claim 5, characterized in that: The cutting blade (14), the meter counter (16), and the limiting groove are arranged on the same horizontal straight line. The top of the cutting blade (14) is integrally provided with a blade plate, which is connected to the connecting plate (13) by bolts. The meter counter (16) is arranged on the side close to the cutting blade (14).