Integrated frame machining device for metallurgical equipment

Abstract

The utility model discloses an integrated frame processing device for metallurgical equipment, particularly relates to the field of processing equipment, and comprises a supporting station, a blanking hole is formed in the supporting station, a workpiece is placed on the supporting station, a linear driving mechanism is arranged on the supporting station, and the linear driving mechanism comprises a second moving seat. And the second moving seat horizontally slides and vertically moves on the supporting station, a drilling mechanism is arranged on the second moving seat and comprises a drill bit, the drill bit rotates to drill a workpiece, and chippings generated during drilling fall into the supporting station through the discharging hole. Through the arrangement of the cleaning roller, chippings generated during workpiece drilling fall on the collecting plate, the chippings accumulated on the surface of the collecting plate can be cleaned by driving the cleaning roller to move in the length direction of the collecting plate, the situation that the chippings accumulated on the collecting plate cannot be efficiently discharged is avoided, and the machining efficiency is improved; and the workload of equipment maintenance of workers is reduced.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, and more specifically, to an integrated frame processing device for metallurgical equipment. Background Technology

[0002] Metallurgical equipment refers to a series of mechanical devices used in the extraction, processing, and treatment of metal materials. After ore is mined, it needs preliminary processing. Crushers are used to break large pieces of ore into smaller particles, increasing the surface area of ​​the ore. Smaller particles are easier to contact with reagents, improving the beneficiation effect. To improve the processing efficiency of ore, large crushers are selected. During the crushing process, the machine will withstand significant impact and vibration. To improve the stability of the crusher, an integrated frame is installed on its exterior. This integrated frame supports the crusher and effectively resists the external forces generated during operation, maintaining stable operation and extending the service life of the equipment.

[0003] The integrated frame consists of main beams, side plates, base and other components. During the processing, holes need to be drilled in the components to assemble them together, and then bolts are used to connect the components. In the existing technology, the component to be processed is installed on the support station, which is equipped with an inclined plate. The support surface of the support station has a material drop hole. The drill bit is driven to rotate and contact the component to realize drilling. The debris generated during drilling is pushed into the material drop hole for collection and unified treatment. In order to prevent the drill bit temperature from being too high and affecting its cutting ability, coolant is sprayed onto the drill bit during drilling to achieve the effect of active cooling of the drill bit.

[0004] However, when using coolant to cool the drill bit during drilling, the chips come into contact with the coolant, causing the chips to become somewhat adhesive. Once the chips fall onto the inclined plate, they are not easy to fall off. Over time, this leads to an accumulation of chips on the inclined plate, which is difficult to clean and affects the chip removal efficiency in subsequent processing, thus reducing production efficiency. Utility Model Content

[0005] The present invention provides an integrated frame processing device for metallurgical equipment, which aims to solve the following problem: In existing integrated frame processing devices for metallurgical equipment, coolant is used to cool the drill bit during drilling. The contact between the chips and the coolant causes the chips to have a certain degree of adhesion. After the chips fall onto the inclined plate, they are not easy to fall off. With long-term use, more and more chips accumulate on the inclined plate, which is difficult to clean and affects the chip removal efficiency in subsequent processing, thus leading to a decrease in production efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an integrated frame processing device for metallurgical equipment, including a support station, a material dropping hole provided on the support station, a workpiece placed on the support station, a linear drive mechanism provided on the support station, the linear drive mechanism including a movable seat two, the movable seat two sliding horizontally and moving vertically on the support station, a drilling mechanism provided on the movable seat two, the drilling mechanism including a drill bit, the drill bit drilling a hole in the workpiece by rotating, and the debris generated by drilling falling into the support station through the material dropping hole;

[0007] A cleaning structure is installed inside the support station. The cleaning structure includes a cleaning roller and a collection plate. The cleaning roller moves along the length of the collection plate and is adapted to the upper surface of the collection plate. The cleaning roller cleans the debris generated by drilling holes on the surface of the collection plate by rotating. A linear driver is fixedly installed on the bottom inner wall of the support station. The output shaft of the linear driver is used to adjust the height of the end of the collection plate.

[0008] In a preferred embodiment, the cleaning structure further includes a slide rail, which is fixedly mounted on the side wall of the support station. An auxiliary seat is slidably mounted on the slide rail, the cleaning roller is rotatably mounted on the auxiliary seat, the collection plate is rotatably mounted within the support station, and the output shaft of the linear drive is movably mounted to the bottom of the collection plate.

[0009] In a preferred embodiment, the linear drive mechanism further includes a movable seat, which is slidably disposed on a support station. A rotary driver is fixedly disposed on the movable seat, and a guide wheel is fixedly disposed on the output shaft of the rotary driver. The guide wheel is rotatably disposed on the movable seat, and a pull rope is connected to the guide wheel via a transmission.

[0010] In a preferred embodiment, an adjusting seat is slidably mounted on the first movable seat, and a pull rope is fixedly mounted on the adjusting seat. A second movable seat is slidably mounted on the adjusting seat, and a second rotary driver is fixedly mounted on the adjusting seat. A second guide wheel is fixedly mounted on the output shaft of the second rotary driver, and the second guide wheel is rotatably mounted on the adjusting seat. A second pull rope is drivenly connected to the second guide wheel, and the second pull rope is fixedly mounted on the second movable seat.

[0011] In a preferred embodiment, the drilling mechanism further includes a rotary driver three, which is fixedly mounted on a movable base two. A drive shaft is rotatably mounted on the movable base two. Guide wheels three are fixedly mounted on both the output shaft of the rotary driver three and the drive shaft. A pull rope three is drivenly connected to the guide wheels three. The drill bit is fixedly mounted at the bottom end of the drive shaft. A spray pipe is fixedly mounted on the movable base two.

[0012] In a preferred embodiment, limiters are fixedly installed on the side wall of the support station, and the two corresponding limiters are symmetrically arranged.

[0013] The beneficial effects of this utility model are as follows:

[0014] 1. This utility model is equipped with a cleaning roller. When drilling a workpiece, the debris generated falls onto the collection plate. Driving the cleaning roller to move along the length of the collection plate can clean up the debris that accumulates on the surface of the collection plate, thus avoiding the inefficient discharge of debris accumulated on the collection plate, improving processing efficiency and reducing the workload of staff in maintaining the equipment.

[0015] 2. By setting a linear driver, this utility model ensures that during the continuous drilling process of the workpiece, the height of the connecting collection plate is adjusted so that the cleaning roller does not come into contact with the collection plate during the resetting process, thus avoiding the accumulation of debris in the dead corners of the collection plate and achieving the effect of efficient cleaning of debris on the collection plate. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 2 This is a top view of the structure of the support station of this utility model.

[0018] Figure 3 This is a three-dimensional structural diagram of the movable seat of this utility model.

[0019] Figure 4 This is a schematic diagram of the main structure of the movable seat of this utility model.

[0020] Figure 5 This is a cross-sectional view of the main structure of the collection plate of this utility model.

[0021] The attached diagram is labeled as follows: 1. Support station; 2. Linear drive mechanism; 21. Moving seat one; 22. Rotary driver one; 23. Guide wheel one; 24. Pull rope one; 25. Moving seat two; 26. Rotary driver two; 27. Guide wheel two; 28. Pull rope two; 3. Drilling mechanism; 31. Rotary driver three; 32. Guide wheel three; 33. Drill bit; 34. Spray pipe; 4. Limiter; 5. Cleaning structure; 51. Cleaning roller; 52. Collection plate; 53. Slide rail; 54. Linear driver. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] Refer to the instruction manual appendix Figures 1 to 5An integrated frame processing device for metallurgical equipment includes a support station 1, a material dropping hole on the support station 1, a workpiece placed on the support station 1, a linear drive mechanism 2 on the support station 1, the linear drive mechanism 2 including a movable seat 25, the movable seat 25 sliding horizontally and moving vertically on the support station 1, a drilling mechanism 3 on the movable seat 25, the drilling mechanism 3 including a drill bit 33, the drill bit 33 drilling a hole in the workpiece by rotating, and the debris generated by drilling falling into the support station 1 through the material dropping hole;

[0024] A cleaning structure 5 is provided in the support station 1. The cleaning structure 5 includes a cleaning roller 51. A collection plate 52 is provided in the support station 1. The cleaning roller 51 moves along the length of the collection plate 52. The cleaning roller 51 is adapted to the upper surface of the collection plate 52. The cleaning roller 51 cleans the debris generated by drilling on the surface of the collection plate 52 by rotating. A linear driver 54 is fixedly provided on the bottom inner wall of the support station 1. The output shaft of the linear driver 54 is used to adjust the height of the end of the collection plate 52.

[0025] Limiters 4 are fixedly installed on the side wall of the support station 1, and the two corresponding limiters 4 are symmetrically arranged.

[0026] It should be noted that the limiter 4 is a cylinder, and a positioning plate is fixedly installed on the output shaft of the cylinder. After the workpiece to be processed is placed on the support station 1, the limiter 4 is activated, and the output shaft of the limiter 4 contacts the workpiece to limit its movement. A collection frame is provided at the edge of the support station 1 to collect the debris generated during drilling.

[0027] It should also be noted that when processing the integrated frame of a large crusher, the components of the integrated frame are also relatively large. Therefore, the height of the support station 1 should not be too high to facilitate the transfer of components. The support station 1 is equipped with a cleaning mechanism, which includes an air blower and a cleaning brush. During the drilling process, the air blower blows air to blow the debris away from the workpiece. After drilling is completed, the cleaning brush removes the debris from the surface of the workpiece and further cleans the debris from the surface of the workpiece. The cleaning brush and air blower mentioned in the cleaning mechanism are mature existing technologies and will not be described in detail here.

[0028] The specific implementation scenario is as follows: The part to be processed is placed on the support station 1, and then the workpiece is positioned by the output shaft of the limiter 4. The drill bit 33 is moved to the hole to be drilled above the workpiece. First, the drill bit 33 is driven to rotate, and then the drill bit 33 is driven to move towards the workpiece. Drilling begins when the drill bit 33 contacts the workpiece. During the drilling process, coolant is sprayed towards the drill bit 33 to cool it down. Some coolant also adheres to the surface of the debris generated during drilling. After the drill bit 33 passes through the workpiece, the drilling is completed. Through the cleaning mechanism, the debris generated during drilling falls onto the collection plate 52. Because the surface of the debris contains some coolant, the debris has a certain degree of adhesion. However, the inclination of the collection plate 52 is limited. At this time, the debris is not easily discharged under the action of gravity after falling onto the collection plate 52. Therefore, it is necessary to actively clean the debris on the surface of the collection plate 52. Figure 5 The cleaning roller 51 is driven to rotate clockwise and then moved along the length of the collecting plate 52 to clean the debris accumulated on the surface of the collecting plate 52. Under the action of gravity, the cleaning roller 51 actively rotates to clean the debris accumulated on the surface of the collecting plate 52, which can prevent debris from accumulating on the collecting plate 52, improve the debris discharge efficiency, and thus improve the processing efficiency.

[0029] Refer to the instruction manual appendix Figures 1 to 5 During the continuous drilling process, a lot of debris is generated. When the cleaning roller 51 is driven to reset along the length of the collecting plate 52, some debris will accumulate on the right side of the collecting plate 52. Therefore, in order to clean and discharge the debris during the continuous drilling process and prevent debris accumulation, the cleaning structure 5 specifically includes a slide rail 53. The slide rail 53 is fixedly installed on the side wall of the support station 1. An auxiliary seat is slidably installed on the slide rail 53. The cleaning roller 51 is rotatably installed on the auxiliary seat. The collecting plate 52 is rotatably installed in the support station 1. The output shaft of the linear driver 54 is movably installed at the bottom of the collecting plate 52.

[0030] It should be noted that a hollow rectangular frame is fixedly installed at the bottom of the collecting plate 52, and the linear actuator 54 is a cylinder. A connecting shaft is fixedly installed on the output shaft of the cylinder, and the connecting shaft is movably installed in the slot of the hollow rectangular frame. A motor is fixedly installed on the auxiliary seat, and the output shaft of the motor is fixedly installed with the cleaning roller 51. A rack is installed in the support station 1, and a motor is also fixedly installed on the auxiliary seat. A gear is fixedly installed on the output shaft of the motor. The gear meshes with the rack, and the rotation of the gear drives the auxiliary seat to move.

[0031] It should also be noted that after the cleaning roller 51 rotates and moves along the length of the collecting plate 52, refer to Figure 5After the cleaning roller 51 moves from right to left along the length of the collecting plate 52, the drill bit 33 is still drilling the workpiece. First, the linear driver 54 is started to drive the output shaft of the linear driver 54 to move downward. The connecting shaft moves within the hollow rectangular frame, and the angle of the collecting plate 52 deflects. When the cleaning roller 51 no longer contacts the upper surface of the collecting plate 52, the collecting plate 52 is driven to move from left to right. When the collecting plate 52 is located at the leftmost position within the support station 1, the linear driver 54 is started again to drive the collecting plate 52 to reset. The above cleaning action can be repeated.

[0032] Refer to the instruction manual appendix Figures 1 to 3 To improve the flexibility of the drill bit 33, the linear drive mechanism 2 specifically includes a movable seat 21, which is slidably mounted on the support station 1. A rotary driver 22 is fixedly mounted on the movable seat 21, and a guide wheel 23 is fixedly mounted on the output shaft of the rotary driver 22. The guide wheel 23 is rotatably mounted on the movable seat 21, and a pull rope 24 is drivenly connected to the guide wheel 23. An adjusting seat is slidably mounted on the movable seat 21, and the pull rope 24 is fixedly mounted to the adjusting seat. A movable seat 25 is slidably mounted on the adjusting seat, and a rotary driver 26 is fixedly mounted on the adjusting seat. A guide wheel 27 is fixedly mounted on the output shaft of the rotary driver 26, and a pull rope 28 is drivenly connected to the guide wheel 27. The pull rope 28 is fixedly mounted to the movable seat 25.

[0033] It should be noted that the rotary driver 22 is a motor, and the output shaft of the rotary driver 22 is driven by the pull rope 24. The rotary driver 26 is a motor, and the output shaft of the rotary driver 26 is driven by the pull rope 28. A rack is provided in the support station 1, and a motor is also fixedly installed on the movable seat 21. A gear is fixedly installed on the output shaft of the motor. The gear meshes with the rack, and the rotation of the gear moves the movable seat 21.

[0034] It should also be noted that when the horizontal position of drill bit 33 needs to be adjusted, the rotary drive 22 is started. The rotary drive 22's rotation transmission cable 24 causes the adjusting seat to move horizontally on the moving seat 21. When the vertical position of drill bit 33 needs to be adjusted, the rotary drive 26 is started. The rotary drive 26's output shaft's rotation transmission cable 28 causes the cable 28 to pull the moving seat 25, making the moving seat 25 move vertically on the adjusting seat.

[0035] Refer to the instruction manual appendix Figure 4 and Figure 5To improve the drilling efficiency of the workpiece, the drilling mechanism 3 specifically includes a rotary driver 31, which is fixedly mounted on the movable seat 25. A drive shaft is rotatably mounted on the movable seat 25. Guide wheels 32 are fixedly mounted on both the output shaft of the rotary driver 31 and the drive shaft. A pull rope 3 is connected to the guide wheel 32. The drill bit 33 is fixedly mounted on the bottom end of the drive shaft. A spray pipe 34 is fixedly mounted on the movable seat 25.

[0036] It should be noted that the rotary drive 31 is a motor, and the rotation of the output shaft of the rotary drive 31 drives the drill bit 33 to rotate. The drill bit 33 is mounted on the drive shaft via a threaded sleeve. A pump is fixedly connected to the spray pipe 34, and the water inlet of the pump is connected to a water tank containing coolant.

[0037] The above embodiments only illustrate several implementation methods of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An integrated frame processing device for metallurgical equipment, characterized in that, The system includes a support station (1), which has a material dropping hole. A workpiece is placed on the support station (1). A linear drive mechanism (2) is provided on the support station (1). The linear drive mechanism (2) includes a second movable seat (25). The second movable seat (25) slides horizontally and moves vertically on the support station (1). A drilling mechanism (3) is provided on the second movable seat (25). The drilling mechanism (3) includes a drill bit (33). The drill bit (33) drills a hole in the workpiece by rotating. The debris generated by drilling falls into the support station (1) through the material dropping hole. A cleaning structure (5) is provided in the support station (1). The cleaning structure (5) includes a cleaning roller (51). A collection plate (52) is provided in the support station (1). The cleaning roller (51) moves along the length of the collection plate (52). The cleaning roller (51) is adapted to the upper surface of the collection plate (52). The cleaning roller (51) cleans the debris generated by drilling holes on the surface of the collection plate (52) by rotating. A linear driver (54) is fixedly provided on the bottom inner wall of the support station (1). The output shaft of the linear driver (54) is used to adjust the height of the end of the collection plate (52).

2. The integrated frame processing device for metallurgical equipment according to claim 1, characterized in that: The cleaning structure (5) also includes a slide rail (53), which is fixedly mounted on the side wall of the support station (1). An auxiliary seat is slidably mounted on the slide rail (53). The cleaning roller (51) is rotatably mounted on the auxiliary seat. The collection plate (52) is rotatably mounted inside the support station (1). The output shaft of the linear drive (54) is movably mounted on the bottom of the collection plate (52).

3. The integrated frame processing device for metallurgical equipment according to claim 2, characterized in that: The linear drive mechanism (2) further includes a movable seat (21), which is slidably mounted on the support station (1). A rotary driver (22) is fixedly mounted on the movable seat (21), and a guide wheel (23) is fixedly mounted on the output shaft of the rotary driver (22). The guide wheel (23) is rotatably mounted on the movable seat (21), and a pull rope (24) is connected to the guide wheel (23) via a transmission.

4. The integrated frame processing device for metallurgical equipment according to claim 3, characterized in that: An adjusting seat is slidably disposed on the first movable seat (21). The first pull rope (24) is fixedly disposed on the adjusting seat. The second movable seat (25) is slidably disposed on the adjusting seat. The second rotary driver (26) is fixedly disposed on the adjusting seat. The second guide wheel (27) is fixedly disposed on the output shaft of the second rotary driver (26). The second guide wheel (27) is rotatably disposed on the adjusting seat. The second pull rope (28) is connected to the second guide wheel (27) for transmission. The second pull rope (28) is fixedly disposed on the second movable seat (25).

5. The integrated frame processing device for metallurgical equipment according to claim 4, characterized in that: The drilling mechanism (3) further includes a rotary driver three (31), which is fixedly mounted on a movable seat two (25). A drive shaft is rotatably mounted on the movable seat two (25). Guide wheels three (32) are fixedly mounted on both the output shaft and the drive shaft of the rotary driver three (31). A pull rope three is connected to the guide wheel three (32). The drill bit (33) is fixedly mounted at the bottom end of the drive shaft. A spray pipe (34) is fixedly mounted on the movable seat two (25).

6. The integrated frame processing device for metallurgical equipment according to claim 5, characterized in that: Limiters (4) are fixedly installed on the side wall of the support station (1), and the two corresponding limiters (4) are symmetrically arranged.

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