Parallel seam welding cover plate positioning device
By designing an automated parallel seam welding cover plate positioning device, the problems of low efficiency and difficulty in controlling accuracy in the existing technology have been solved, realizing efficient and precise cover plate welding, which is suitable for the hermetic packaging of microelectronic devices.
Patent Information
- Application Number
- CN202422817805.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing technology for parallel seam welded cover plates has low operating efficiency and is difficult to control in terms of positional accuracy, which cannot meet the needs of batch operations.
A parallel seam welded cover plate positioning device was designed, including a worktable, welding components, product fixtures, cover plate fixtures, servo motors, and a camera system. The device achieves automatic positioning and welding of the cover plate through a drive unit and vision software, and can be adapted to different products by combining a pressure adjustment component.
It improves welding efficiency and positional accuracy, enables automated mass production, reduces manual operation, and is highly adaptable.
Smart Images

Figure CN223544322U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electronic device packaging, specifically a parallel seam welded cover plate positioning device. Background Technology
[0002] Parallel seam welding is a resistance welding technique widely used in the hermetic packaging of microelectronic devices. Parallel seam welding primarily involves two electrodes (usually conical or cylindrical) contacting a metal cover plate to form a closed loop. When current flows through this loop, extremely high localized heat is generated at the contact point between the electrodes and the cover plate, melting the metal layer on the cover plate and forming a continuous and complete weld area.
[0003] With the development of the semiconductor industry, the demand for devices using parallel seam welding packaging is increasing. The existing technology uses manual cover plate operation, which is inefficient and difficult to control the positional accuracy, and cannot meet the requirements of batch operation. Therefore, a parallel seam welding cover plate positioning device is proposed to address the above problems. Utility Model Content
[0004] In order to overcome the shortcomings of the prior art and solve at least one of the technical problems mentioned in the background art, this utility model proposes a parallel seam welded cover plate positioning device.
[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The parallel seam welded cover plate positioning device of this utility model includes a worktable; a welding assembly and a product clamp for positioning the product are installed on the worktable; the welding assembly includes a first driving device, a support, a welding machine and a second suction nozzle, the support is installed on the first driving device, the first driving device can drive the support to move in the X-axis and Z-axis directions, a vertical frame is installed on the side of the support, the second suction nozzle is installed on the support, the welding machine is installed on the worktable, and the welding roller of the welding machine is installed at the bottom of the vertical frame.
[0006] Preferably, the device further includes a cover plate loading assembly and a cover plate clamp for positioning the cover plate, the cover plate clamp being mounted on a worktable; the cover plate loading assembly includes a second driving device and a first suction nozzle, the second driving device being mounted on the top of the worktable, a fixed seat being mounted on the second driving device, the first suction nozzle being mounted on the fixed seat, the second driving device being able to drive the fixed seat to move along the Y-axis, and the first suction nozzle being able to pick up the cover plate from the cover plate clamp; a cover plate positioning platform for positioning the cover plate is mounted on the top of the worktable.
[0007] Preferably, it also includes a servo motor and a third drive device. The servo motor is mounted on the worktable, the third drive device is mounted on the output end of the servo motor, and the product fixture is mounted on the third drive device. The third drive device can drive the product fixture to move along the X-axis and Y-axis, and the servo motor can drive the product fixture to rotate.
[0008] Preferably, a base-top camera is mounted on the top of the workbench via a bracket, and a cover-bottom camera is mounted on the bottom of the cover-plate positioning platform.
[0009] Preferably, the vertical frame and the support are slidably connected by a slide rail, and a pressure regulating component is installed above the vertical frame, which can adjust the welding pressure of the welding roller.
[0010] Preferably, the pressure regulating assembly includes a vertical rod and counterweights, the vertical rod is fixed to the top of the vertical frame, and multiple counterweights are sleeved on the vertical rod.
[0011] Preferably, the pressure regulating assembly includes a top seat, a base, a screw, and a spring. The base is fixed to the vertical frame, the top seat is fixed to the top of the support, the screw passes through the top seat and is threadedly connected to it, a support rod is fixed to the bottom end of the screw, the bottom end of the support rod passes through the base and is slidably connected to it, and the spring is sleeved on the support rod.
[0012] The advantages of this utility model are:
[0013] 1. This utility model, by setting up a first driving device, a support, a second suction nozzle, a product fixture, a welding machine, and welding rollers, allows the product to be fixed on the product fixture and positioned during use. The first driving device can drive the support to move along the X and Z axes. The second suction nozzle, the vertical frame, and the welding rollers are installed on the support. The second suction nozzle picks up the cover plate and places it on top of the product. After the cover plate is attached to the base of the product, the welding rollers press down on the edge of the cover plate. The welding machine starts pre-welding discharge, and the welding rollers pre-weld and fix the cover plate. With the above setup, the workload of manual operation can be reduced and the welding efficiency can be improved to meet the needs of large-scale operations.
[0014] 2. This utility model, by setting a camera at the top of the base and a camera at the bottom of the cover, allows the second suction nozzle to pick up the cover from the positioning platform and move it to the shooting position (X, Y, and angle) of the camera at the bottom of the cover. Then, the third drive device and servo motor move the product fixture synchronously to the position of the product base on the fixture under the camera at the top of the base. After the vision software calculates the position and angle of the product fixture in the Y-axis direction, the second suction nozzle moves the cover in the X-axis direction, and then presses the cover down in the Z-axis direction to accurately fit the base of the product. This achieves automatic cover positioning and automatic vision positioning, which is highly efficient, accurate, and stable. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of this utility model;
[0017] Figure 2 This is a partial structural schematic diagram of the present invention;
[0018] Figure 3 This is a schematic diagram of the structure of the first and third driving devices of this utility model;
[0019] Figure 4 This is a schematic diagram of the cover plate positioning platform structure of this utility model;
[0020] Figure 5 This is a schematic diagram of the structure of the support of this utility model;
[0021] Figure 6 This is a schematic diagram of the top seat and base of this utility model.
[0022] In the diagram: 11. Workbench; 12. Product clamp; 13. First drive unit; 14. Support; 15. Vertical frame; 16. Second suction nozzle; 17. Welding roller; 21. Cover plate clamp; 22. Second drive unit; 23. Fixed base; 24. First suction nozzle; 25. Cover plate positioning platform; 31. Servo motor; 32. Third drive unit; 41. Top camera of base; 42. Bottom camera of cover plate; 5. Slide rail; 61. Vertical rod; 62. Counterweight; 71. Top seat; 72. Screw; 73. Spring; 74. Support rod; 75. Base. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0024] Specific implementation examples are given below.
[0025] Example 1
[0026] Please see Figure 1-5 As shown, a parallel seam welded cover plate positioning device includes a worktable 11; a welding assembly and a product clamp 12 for positioning the product are installed on the worktable 11; the welding assembly includes a first drive device 13, a support 14, a welding machine and a second suction nozzle 16, the support 14 is installed on the first drive device 13, the first drive device 13 can drive the support 14 to move in the X-axis and Z-axis directions, a vertical frame 15 is installed on the side of the support 14, the second suction nozzle 16 is installed on the support 14, the welding machine is installed on the worktable 11, and the welding roller 17 of the welding machine is installed at the bottom of the vertical frame 15;
[0027] In use, the product is fixed on the product fixture 12 and positioned. The first drive device 13 can drive the support 14 to move along the X and Z axes. The second suction nozzle 16, the vertical frame 15, and the welding roller 17 are installed on the support 14. The second suction nozzle 16 picks up the cover plate and places it on top of the product. After the cover plate is attached to the base of the product, the welding roller 17 presses down on the edge of the cover plate. The welding machine starts pre-welding discharge, and the welding roller 17 pre-welds and fixes the cover plate. With the above settings, the workload of manual operation can be reduced and the welding efficiency can be improved to meet the needs of large-scale operation.
[0028] Furthermore, such as Figure 2As shown, the system also includes a cover plate loading assembly and a cover plate clamp 21 for positioning the cover plate. The cover plate clamp 21 is mounted on the worktable 11. The cover plate loading assembly includes a second drive device 22 and a first suction nozzle 24. The second drive device 22 is mounted on the top of the worktable 11, and a fixed base 23 is mounted on the second drive device 22. The first suction nozzle 24 is mounted on the fixed base 23. The second drive device 22 can drive the fixed base 23 to move along the Y-axis, and the first suction nozzle 24 can pick up the cover plate from the cover plate clamp 21. A cover plate positioning platform 25 for positioning the cover plate is mounted on the top of the worktable 11. In use, the cover plate clamp 21 is used to store material and position the cover plate. Then, the first suction nozzle 24 on the fixed base 23 is moved by the second drive device 22 to pick up the cover plate and place it on the cover plate positioning platform 25. After the positioning platform positions the cover plate, it waits for the second suction nozzle 16 to pick it up, thereby realizing automatic loading of the cover plate.
[0029] Furthermore, such as Figure 1-4 As shown, it also includes a servo motor 31 and a third drive device 32. The servo motor 31 is mounted on the worktable 11, and the third drive device 32 is mounted on the output end of the servo motor 31. The product fixture 12 is mounted on the third drive device 32. The third drive device 32 can drive the product fixture 12 to move along the X-axis and Y-axis, and the servo motor 31 can drive the product fixture 12 to rotate. A base-top camera 41 is mounted on the top of the worktable 11 via a bracket, and a cover-bottom camera 42 is mounted on the bottom of the cover plate positioning platform 25. In use, the second suction... The nozzle 16 picks up the cover plate from the positioning platform and moves it to the position (X, Y and angle) captured by the camera 42 at the bottom of the cover plate. Then, the third drive device 32 and the servo motor 31 move the product fixture 12 synchronously to the position below the camera 41 at the top of the base to capture the position of the product base on the fixture. After the vision software calculates the position and angle of the product fixture 12 in the Y-axis direction, the second suction nozzle 16 moves the cover plate in the X-axis direction and then presses the cover plate down in the Z-axis direction to accurately fit the base of the product. This achieves automatic cover plate positioning and automatic vision positioning, which is highly efficient, accurate and stable.
[0030] Furthermore, such as Figure 5 As shown, the vertical frame 15 and the support 14 are slidably connected by a slide rail 5. A pressure adjustment component is installed on the top of the vertical frame 15, which can adjust the welding pressure of the welding roller 17. The pressure adjustment component includes a vertical rod 61 and counterweights 62. The vertical rod 61 is fixed to the top of the vertical frame 15, and multiple counterweights 62 are sleeved on the vertical rod 61. In use, the welding pressure of the welding roller 17 is provided by the counterweights 62. The welding pressure can be adjusted by increasing or decreasing the counterweights 62 for products of different sizes, thereby improving the applicable range.
[0031] The bottom of the workbench 11 is equipped with support legs.
[0032] Example 2
[0033] like Figure 6 As shown, the pressure regulating assembly includes a top seat 71, a base 75, a screw 72, and a spring 73. The base 75 is fixed to the vertical frame 15, and the top seat 71 is fixed to the top of the support 14. The screw 72 passes through the top seat 71 and is threadedly connected to it. A support rod 74 is fixed to the bottom end of the screw 72, and the bottom end of the support rod 74 passes through the base 75 and is slidably connected to it. The spring 73 is sleeved on the support rod 74. In this embodiment, the welding pressure exerted by the welding roller 17 is provided by the spring 73. By rotating the screw 72, the screw 72 can compress the spring 73, thereby adjusting the tension of the spring 73 and thus adjusting the welding pressure, thereby improving the applicable range.
[0034] Working principle: During use, the product is fixed on the product fixture 12 and positioned. The first drive device 13 drives the support 14 to move along the X and Z axes. The second suction nozzle 16, the vertical frame 15, and the welding roller 17 are installed on the support 14. The second suction nozzle 16 picks up the cover plate and places it on top of the product. After the cover plate is in contact with the base of the product, the welding roller 17 presses down on the edge of the cover plate. The welding machine starts pre-welding discharge, and the welding roller 17 pre-welds and fixes the cover plate. With the above settings, the workload of manual operation can be reduced and the welding efficiency can be improved to meet the needs of large-scale operation. The cover plate fixture 21 is used to store materials and position the cover plate. Then, the second drive device 22 drives the first suction nozzle 24 on the fixed base 23 to move. The first suction nozzle 24 picks up the cover plate and places it on the cover plate positioning platform 25. After the cover plate is positioned, it waits for the second suction nozzle 16 to pick it up, thus realizing automatic feeding of the cover plate. In use, the second suction nozzle 16 picks up the cover plate from the positioning platform and moves it to the position (X, Y and angle) captured by the camera 42 at the bottom of the cover plate. Then, the third drive device 32 and the servo motor 31 move the product fixture 12 synchronously, moving it to the position of the product base on the top of the base under the camera 41 to capture the position of the product base on the fixture. After the vision software calculates the algorithm, the product fixture 12 moves to the correct position and angle in the Y-axis direction. Then, the second suction nozzle 16 moves the cover plate in the X-axis direction, and then presses the cover plate down in the Z-axis direction to accurately fit the base of the product. This realizes automatic cover plate positioning and automatic vision positioning, which is highly efficient, accurate and stable. The welding pressure of the welding roller 17 is provided by the counterweight 62. The welding pressure can be adjusted by increasing or decreasing the counterweight 62 for products of different sizes, thereby improving the applicable range.
[0035] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A parallel seam welded cover plate positioning device, comprising a worktable (11); characterized in that: The workbench (11) is equipped with welding components and product clamps (12) for product positioning; The welding assembly includes a first drive device (13), a support (14), a welding machine, and a second suction nozzle (16). The support (14) is mounted on the first drive device (13), which can drive the support (14) to move in the X-axis and Z-axis directions. A vertical frame (15) is mounted on the side of the support (14). The second suction nozzle (16) is mounted on the support (14). The welding machine is mounted on a workbench (11), and the welding roller (17) of the welding machine is mounted on the bottom of the vertical frame (15).
2. The parallel seam welded cover plate positioning device according to claim 1, characterized in that: It also includes a cover plate loading assembly and a cover plate clamp (21) for positioning the cover plate, the cover plate clamp (21) being mounted on a worktable (11); The cover plate loading assembly includes a second drive device (22) and a first suction nozzle (24). The second drive device (22) is mounted on the top of the workbench (11). A fixed seat (23) is mounted on the second drive device (22). The first suction nozzle (24) is mounted on the fixed seat (23). The second drive device (22) can drive the fixed seat (23) to move along the Y-axis. The first suction nozzle (24) can pick up the cover plate on the cover plate clamp (21). The top of the workbench (11) is equipped with a cover plate positioning platform (25) for positioning the cover plate.
3. The parallel seam welded cover plate positioning device according to claim 2, characterized in that: It also includes a servo motor (31) and a third drive device (32). The servo motor (31) is mounted on the worktable (11), the third drive device (32) is mounted on the output end of the servo motor (31), and the product fixture (12) is mounted on the third drive device (32). The third drive device (32) can drive the product fixture (12) to move along the X-axis and Y-axis, and the servo motor (31) can drive the product fixture (12) to rotate.
4. The parallel seam welded cover plate positioning device according to claim 3, characterized in that: A base-top camera (41) is mounted on the top of the workbench (11) via a bracket, and a cover-bottom camera (42) is mounted on the bottom of the cover plate positioning platform (25).
5. A parallel seam welded cover plate positioning device according to claim 1, characterized in that: The vertical frame (15) and the support (14) are slidably connected by a slide rail (5).
6. A parallel seam welded cover plate positioning device according to claim 5, characterized in that: A pressure regulating component is installed above the vertical frame (15), which can adjust the welding pressure of the welding roller (17).
7. A parallel seam welded cover plate positioning device according to claim 6, characterized in that: The pressure regulating assembly includes a vertical rod (61) and counterweights (62). The vertical rod (61) is fixed to the top of the vertical frame (15), and multiple counterweights (62) are sleeved on the vertical rod (61).
8. A parallel seam welded cover plate positioning device according to claim 6, characterized in that: The pressure regulating assembly includes a top seat (71), a base (75), a screw (72), and a spring (73). The base (75) is fixed to the vertical frame (15), the top seat (71) is fixed to the top of the support (14), the screw (72) passes through the top seat (71) and is threadedly connected to it, the bottom end of the screw (72) is fixed to a support rod (74), the bottom end of the support rod (74) passes through the base (75) and is slidably connected to it, and the spring (73) is sleeved on the support rod (74).
9. A parallel seam welded cover plate positioning device according to claim 8, characterized in that: The bottom of the workbench (11) is equipped with casters.
10. A parallel seam welded cover plate positioning device according to claim 9, characterized in that: The bottom of the workbench (11) is equipped with support legs.