A reinforcing cage seam welding device for reinforced concrete pipe manufacturing

By adopting an adjustable fixed plate and moving plate structure in the steel cage welding device, combined with a locking mechanism and feeding components, the problem of producing steel cages of different diameters and specifications was solved, improving production adaptability and reducing the demand for manual labor.

CN116586731BActive Publication Date: 2025-12-26SUZHOU DIHE PILE IND CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202310777291.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-06-28
Publication Date
2025-12-26
Estimated Expiration
2043-06-28

AI Technical Summary

Technical Problem

The fixed positions of the template guide pipe and the template fixing pipe on the moving rotating plate of the existing rebar cage welding device limit the production of rebar cages of different diameters and specifications.

Method used

It adopts an adjustable fixed plate and moving plate structure, and realizes the adjustable connection between the main reinforcement and the guide tube and fixed tube through the locking mechanism. Combined with the sliding component and the feeding component, it can realize the production of steel cages with different diameter sizes.

Benefits of technology

The adaptability of the steel cage welding device has been improved, the demand for manual labor has been reduced, and convenient production of steel cages of different diameters has been achieved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN116586731B_ABST
    Figure CN116586731B_ABST
Patent Text Reader

Abstract

The application relates to a reinforcing cage seam welding device for reinforced concrete pipe manufacturing and relates to the technical field of reinforcing cage processing; the device comprises a fixing frame, a fixing disc rotatably arranged on the fixing frame, a moving frame slidably arranged on one side of the fixing frame, a moving disc rotatably arranged on the moving frame, and the fixing disc and the moving disc are coaxially arranged; a plurality of groups of guide pipes for main reinforcement penetration are arranged on the fixing disc; a plurality of groups of fixing pipes for main reinforcement penetration are arranged on the moving disc; the guide pipes and the fixing pipes are arranged in one-to-one correspondence respectively, and each guide pipe is coaxial with the corresponding fixing pipe; all the guide pipes and the fixing pipes are distributed at intervals around the central axis of the fixing disc, and all the guide pipes and the fixing pipes are distributed along the radial direction of the fixing disc; a locking mechanism for limiting the main reinforcement from being separated from the fixing pipe is arranged on the moving frame. The application has the effect of facilitating the production of reinforcing cages with different diameter sizes.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of steel reinforcement cage processing, in particular to a steel reinforcement cage seam welding device for manufacturing reinforced concrete pipes. BACKGROUND

[0002] The reinforced concrete pipe is a pipeline made of concrete and a steel reinforcement cage and used for conveying fluids such as water, oil and gas; wherein the steel reinforcement cage is usually produced by using a steel reinforcement cage seam welding machine.

[0003] In the actual production process by using the steel reinforcement cage seam welding machine, according to the construction requirements, the main reinforcement of the steel reinforcement cage is manually threaded through the corresponding template guide pipe of the fixed rotating disc and inserted into the corresponding template fixed pipe of the moving rotating disc for fixation. Then, the end of the disc reinforcement is manually fixed and welded on one of the main reinforcements, the moving rotating disc is driven to move away from the fixed rotating disc, and the moving rotating disc and the fixed rotating disc are driven to rotate, so that the disc reinforcement is wound on all the main reinforcements, and manual welding is performed during the winding process, and finally the product steel reinforcement cage is formed.

[0004] For the above-mentioned related technology, the inventors find that the positions of the template guide pipe on the fixed rotating disc and the template fixed pipe on the moving rotating disc are fixed and only one circle, which limits the position of the main reinforcement of the produced steel reinforcement cage, and it is inconvenient to produce steel reinforcement cages of different diameter sizes, and therefore needs to be improved. SUMMARY

[0005] In order to improve the problem that it is inconvenient to produce steel reinforcement cages of different diameter sizes, the application provides a steel reinforcement cage seam welding device for manufacturing reinforced concrete pipes.

[0006] The steel reinforcement cage seam welding device for manufacturing reinforced concrete pipes provided by the application adopts the following technical scheme:

[0007] A steel reinforcement cage seam welding device for manufacturing reinforced concrete pipes, comprising a fixed frame and a fixed disc rotatingly arranged on the fixed frame; a moving frame is slidingly arranged on one side of the fixed frame, a moving disc is rotatingly arranged on the moving frame, and the fixed disc and the moving disc are coaxially arranged; a plurality of groups of guide pipes for the main reinforcement to pass through are arranged on the fixed disc, a plurality of groups of fixed pipes for the main reinforcement to pass through are arranged on the moving disc, the guide pipes and the fixed pipes are arranged one by one in correspondence, and each guide pipe is coaxial with the corresponding fixed pipe; all the guide pipes and the fixed pipes are distributed at intervals around the center axis of the fixed disc, and all the guide pipes and the fixed pipes are distributed along the radial direction of the fixed disc; a locking mechanism for limiting the main reinforcement from separating from the fixed pipe is arranged on the moving frame.

[0008] By adopting the technical scheme, the distance value between all main reinforcement and the center shaft of the fixing disc is adjusted, the main reinforcement is inserted into the guide pipe and the corresponding fixed pipe, and then the fixed pipe and the main reinforcement are fixedly connected by using the locking mechanism, so that the steel reinforcement cage with different diameter sizes is conveniently produced, and the overall device is improved in adaptability.

[0009] As preferred, the locking mechanism comprises a mounting sleeve, a locking block, a rotating cylinder, a locking screw, a transmission bevel gear, a driving cylinder, a driving bevel gear and a driving assembly; the mounting sleeve is communicated and arranged on each group of fixed pipes, the locking block is slidingly arranged in the mounting sleeve for abutting against the main reinforcement; the rotating cylinder is rotationally arranged at the end of the mounting sleeve away from the fixed pipe, the locking screw is threadedly connected in the rotating cylinder, and the locking screw is connected with the locking block; the transmission bevel gear is sleeved outside the rotating cylinder, the driving cylinder is rotationally arranged at the end of the fixed pipe away from the fixing frame, the driving bevel gear is arranged on the driving cylinder, and the driving bevel gear is meshed with the transmission bevel gear; and the driving assembly is arranged on the moving frame for driving the driving cylinder to rotate.

[0010] By adopting the technical scheme, the driving assembly drives the driving cylinder to rotate, and the labor demand for manually screwing the driving cylinder is reduced; the rotating driving cylinder drives the driving bevel gear to rotate, the driving bevel gear is meshed and driven with the transmission bevel gear, the rotating cylinder is driven to rotate, the rotating cylinder and the locking screw are threadedly driven, and the locking screw drives the locking block to move along the length direction of the mounting sleeve; when the locking block gradually approaches and abuts against the main reinforcement in the fixed pipe, the fixed pipe and the main reinforcement are fixedly connected, and the main reinforcement is prevented from being separated from the fixed pipe; when the locking block gradually moves away from the fixed pipe, the locking block and the main reinforcement are separated from each other, so that the main reinforcement is taken out from the fixed pipe.

[0011] As preferred, the driving assembly comprises a moving block, a driving motor, a rotating disc, a bidirectional air cylinder, a clamping plate and a driving piece; the moving block is slidingly arranged on the moving frame, the driving motor is arranged on the moving block, the rotating disc is arranged at the output end of the driving motor, the bidirectional air cylinder is arranged on the rotating disc, the clamping plate is arranged at the output end of the bidirectional air cylinder for clamping the driving cylinder, and the driving piece is arranged on the moving frame for driving the moving block to move along the radial direction of the moving disc.

[0012] By adopting the technical scheme, the output end of the bidirectional air cylinder is contracted, the clamping plate clamps the driving cylinder, the output end of the driving motor drives the rotating disc to rotate, the bidirectional air cylinder and the clamping plate drive the driving cylinder to rapidly rotate, and the demand for manually screwing the driving cylinder is reduced; the driving piece drives the moving block to drive the clamping plate to rotate, and the moving disc drives the fixed pipe to rotate, so that all the driving cylinders are clamped and driven to rotate.

[0013] Preferably, the rotating disc is rotatably connected with the bidirectional air cylinder, one side of the bidirectional air cylinder is provided with a limiting block abutting against the bidirectional air cylinder, the side of the bidirectional air cylinder away from the limiting block is provided with a trigger switch electrically connected with the driving motor, the trigger switch is used for controlling the on-off of the driving motor, the side wall of the bidirectional air cylinder facing the trigger switch is provided with a trigger rod, the side of the trigger switch facing the trigger rod is provided with a guide rail for the trigger rod to abut against, and the guide rail and the bidirectional air cylinder are provided with an elastic member for resisting the rotation of the bidirectional air cylinder.

[0014] By adopting the above technical scheme, when the clamping plate clamps the driving cylinder to rotate, the elastic member limits the tendency of the bidirectional air cylinder to rotate towards the trigger switch, so that the rotating disc can drive the bidirectional air cylinder and the clamping plate to normally rotate, at this time, the clamping plate can drive the driving cylinder to rotate; when the locking block gradually abuts against the main rib, the resistance of the driving cylinder gradually increases, which causes the torsion between the bidirectional air cylinder and the rotating disc to gradually increase, so that the pressure of the elastic member gradually increases and is compressed, the trigger rod slides in the guide rail and gradually approaches and abuts against the trigger point of the trigger switch, and when the trigger switch abuts against the trigger point, the driving motor stops working, which reduces the phenomenon that the output end of the driving motor does not stop rotating in time when the locking screw is in the state of abutting against the main rib, causing damage to the driving motor, and ensures the service life of the driving motor; when the clamping plate clamps the driving cylinder to rotate, the limiting block abuts against the bidirectional air cylinder to limit the relative rotation of the bidirectional air cylinder and the rotating disc, so that the rotating disc can drive the clamping plate and the bidirectional air cylinder to stably drive the driving cylinder.

[0015] Preferably, the driving member comprises a driving lead screw, a driving guide rod and a moving motor; the driving lead screw is rotatably arranged on the moving frame, and is threadedly connected with the moving block; the driving guide rod is arranged on the moving frame and penetrates through the moving block, and the length directions of the driving lead screw and the driving guide rod are both parallel to the radial direction of the moving disc; and the moving motor is arranged on the moving frame and is used for driving the driving lead screw to rotate.

[0016] By adopting the above technical scheme, the output end of the moving motor drives the driving lead screw to rotate, the driving lead screw threadedly drives the moving block, and the driving guide rod guides the moving path of the moving block, so that the positions of the moving block and the clamping plate are quickly adjusted.

[0017] As preferred, the fixing frame is provided with a storage rack for storing the main bars, the storage rack is provided with a support frame near the side wall of the fixing frame, the storage rack is provided with a feeding assembly for driving a single main bar to move to the support frame, and the support frame is provided with a moving assembly for driving the main bar to penetrate the guide pipe and the fixing pipe.

[0018] By adopting the above technical scheme, the sliding assembly can conveniently adjust the distance between the storage rack, the support frame and the central shaft of the fixing shaft, so as to align the main bars on the support frame with different fixing pipes, thereby realizing the production of steel reinforcement cages with different diameters; the feeding assembly can quickly select a single main bar to move to the support frame, and the moving assembly drives the single main bar to move, so that the main bar penetrates the guide pipe and enters the inside of the fixing pipe, thereby reducing the labor demand for manual feeding.

[0019] As preferred, the feeding assembly comprises a blocking rack, a blocking cylinder, a lifting rack and a lifting cylinder; the storage rack is obliquely arranged towards the direction close to the support frame, the blocking rack is slidingly arranged on the storage rack to hinder the movement of the main bars towards the direction close to the support frame, and the blocking cylinder is arranged on the storage rack to drive the blocking rack to move up and down; the lifting rack is slidingly arranged on the storage rack, and a gap for storing a single main bar is left between the lifting rack and the blocking rack, and the lifting cylinder is arranged on the storage rack to drive the lifting rack to move up and down.

[0020] By adopting the above technical scheme, the output end of the blocking cylinder is kept in an extended state, so that the top of the blocking rack extends out of the upper surface of the storage rack to block a large number of main bars on the storage rack; the output end of the lifting cylinder is controlled to extend, so that the top of the lifting rack is exposed out of the upper surface of the storage rack, and a plurality of main bars on the storage rack are lifted, and only a single main bar is left between the lifting rack and the blocking rack; then, the output end of the blocking cylinder is controlled to retract, so that the blocking rack moves down and is separated from the blocking of the main bars, so that the single main bar is gradually affected by gravity and moves to the support frame under the guidance of the inclined storage rack, thereby realizing the feeding of the single main bar and reducing the labor demand for manual feeding.

[0021] As preferred, the sliding assembly comprises a mounting frame, a positioning block and a pushing piece; the mounting frame is arranged at the bottom of the storage rack, the storage rack is slidingly connected with the mounting frame, the positioning block is arranged on one side of the mounting frame, and the pushing piece is arranged between the positioning block and the storage rack to drive the storage rack to slide towards the direction close to or away from the fixing frame.

[0022] Through the above technical scheme, the output end of the pushing piece is telescopic, so that the storage rack drives the supporting frame to slide on the mounting frame, so as to quickly adjust the distance value of the main reinforcement on the supporting frame and the central axis of the fixing disc.

[0023] Preferably, the moving assembly comprises a plurality of groups of supporting rollers, anti-skid sleeves and rotating members; all the supporting rollers are rotationally arranged on the supporting frame, and all the supporting rollers are spaced apart along the length direction of the supporting frame; the anti-skid sleeves are arranged outside each group of supporting rollers; and the rotating members are arranged on the supporting frame to drive all the supporting rollers to rotate synchronously.

[0024] Through the above technical scheme, the anti-skid sleeve increases the friction between the main reinforcement and the supporting roller, and reduces the slipping phenomenon of the supporting roller during driving the main reinforcement to move; the rotating member drives all the supporting rollers to rotate synchronously, so that all the anti-skid sleeves rotate synchronously, so as to drive the main reinforcement to move quickly and gradually pass through the guide pipe and the fixing pipe.

[0025] Preferably, the side of the supporting frame away from the storage rack is provided with a limiting plate for limiting the main reinforcement from separating from the supporting frame; each anti-skid sleeve is provided with a guide ring groove for the main reinforcement to enter; and the supporting frame is provided with a guide block for guiding the main reinforcement to enter the guide ring groove.

[0026] Through the above technical scheme, the limiting plate reduces the phenomenon that the main reinforcement quickly falling from the storage rack separates from the supporting frame, the guide ring groove facilitates positioning the relative position between the anti-skid sleeve and the main reinforcement, so as to more accurately transport the main reinforcement into the corresponding fixing pipe and guide pipe; and the guide block facilitates moving the main reinforcement on the supporting frame, so that the main reinforcement is quickly positioned in the guide ring groove.

[0027] In summary, the present application has at least one of the following beneficial technical effects:

[0028] 1. By adjusting the distance value of all the main reinforcements and the central axis of the fixing disc, the main reinforcement is entered into the guide pipe and the corresponding fixing pipe, and then the fixing pipe and the main reinforcement are fixedly connected by using the locking mechanism, so as to produce steel reinforcement cages of different diameters, thereby improving the high adaptability of the overall device;

[0029] 2. The distance between the storage rack, the supporting frame and the central axis of the fixing shaft is conveniently adjusted by the sliding assembly, so as to align the main reinforcement on the supporting frame with different fixing pipes, thereby realizing the production of steel reinforcement cages of different diameters; the feeding assembly quickly selects a single main reinforcement to move to the supporting frame, and the moving assembly drives the single main reinforcement to move, so that the main reinforcement passes through the guide pipe and enters the fixing pipe, thereby reducing the labor demand of manual feeding. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1It is a structural schematic diagram of a reinforcing cage seam welding device for manufacturing reinforced concrete pipes.

[0031] Figure 2 It is a structural schematic diagram for embodying the connection relationship between the moving frame and the locking mechanism.

[0032] Figure 3 It is a cross-sectional schematic diagram for embodying the connection relationship between the locking mechanism and the fixed pipe.

[0033] Figure 4 It is a structural schematic diagram for embodying the connection relationship between the placing frame, the support frame and the feeding assembly.

[0034] Figure 5 It is a structural schematic diagram for embodying the connection relationship between the placing frame, the support frame and the moving assembly.

[0035] Figure 6 It is a structural schematic diagram for embodying the connection relationship between the placing frame, the support frame and the moving assembly.

[0036] BRIEF DESCRIPTION OF THE DRAWINGS

[0037] 1, fixed frame; 11, fixed disc; 111, guide pipe; 2, moving frame; 21, moving disc; 211, fixed pipe; 3, locking mechanism; 31, mounting sleeve; 32, locking block; 33, rotating cylinder; 34, locking screw; 35, drive bevel gear; 36, drive cylinder; 37, drive bevel gear; 38, drive assembly; 381, moving block; 382, drive motor; 383, rotating disc; 3831, limiting block; 3832, trigger switch; 3833, guide rail; 3834, elastic member; 384, double-acting cylinder; 3841, trigger rod; 385, clamping plate; 386, drive member; 3860, fixed rod; 3861, drive screw; 3862, drive guide rod; 3863, moving motor; 4, placing frame; 40, guide rod; 5, support frame; 51, limiting plate; 52, guide block; 6, feeding assembly; 61, material blocking frame; 62, material blocking cylinder; 63, material lifting frame; 64, material lifting cylinder; 7, moving assembly; 71, support roller; 72, anti-slip sleeve; 721, guide ring groove; 73, rotating member; 731, transmission worm; 732, rotating worm; 733, rotating motor; 8, sliding assembly; 81, mounting frame; 82, positioning block; 83, pushing member. DETAILED DESCRIPTION

[0038] The following will be described in detail below Figures 1-6 The application will be further described in detail.

[0039] The embodiment of the application discloses a reinforcing cage seam welding device for manufacturing reinforced concrete pipes, which is used for conveniently producing reinforcing cages with different diameter sizes.

[0040] ReferenceFigure 1 and Figure 2 The steel reinforcement cage roll welding device for reinforced concrete pipe manufacturing comprises a fixed frame 1 and a fixed disc 11 rotatably installed on the fixed frame 1. A mobile frame 2 is slidably connected to the ground on one side of the fixed frame 1 through a slide rail, and the mobile frame 2 can move along the length direction of the slide rail. A mobile disc 21 is rotatably installed on the mobile frame 2. In the embodiment, the central axes of the mobile disc 21 and the fixed disc 11 are coaxial, and motors are installed on the fixed frame 1 and the mobile frame 2 to drive the mobile disc 21 and the fixed disc 11 to rotate.

[0041] Referring to Figure 1 and Figure 2 A plurality of groups of guide pipes 111 are inserted through the fixed disc 11 along the thickness direction thereof, and all the guide pipes 111 are fixedly connected to the fixed disc 11 for the main reinforcement to pass through. A plurality of groups of fixed pipes 211 are inserted through the mobile disc 21, and all the fixed pipes 211 are fixedly connected to the mobile disc 21 for the end of the main reinforcement passing through the guide pipes 111 to be inserted into. In the embodiment, all the guide pipes 111 and the fixed pipes 211 are correspondingly arranged, and each group of guide pipes 111 is coaxial with the central axis of the corresponding fixed pipe 211. All the guide pipes 111 and the fixed pipes 211 are spaced around the central axis of the fixed disc 11 and are spaced along the radial direction of the fixed disc 11, so that when the main reinforcement is inserted into the guide pipes 111 and the fixed pipes 211, the steel reinforcement cages with different diameters are formed.

[0042] Referring to Figure 2 and Figure 3 A locking mechanism 3 is installed on the mobile frame 2 to limit the main reinforcement inserted into the inside of the fixed pipe 211 from being separated from the fixed pipe 211. The locking mechanism 3 comprises an installation sleeve 31, a locking block 32, a rotating cylinder 33, a locking screw 34, a transmission bevel gear 35, a driving cylinder 36, a driving bevel gear 37, and a driving assembly 38. The installation sleeve 31 is fixedly connected to the side wall of each group of fixed pipes 211, and the installation sleeve 31 is located on the side of the fixed pipe 211 away from the fixed frame 1, and the inside of the installation sleeve 31 is in communication with the inside of the fixed pipe 211. The locking block 32 is slidably connected to the inside of each group of installation sleeves 31, so that the locking block 32 can be slidably inserted into the inside of the fixed pipe 211; the side wall of the locking block 32 abuts against the side wall of the installation sleeve 31 to limit the rotation of the locking block 32.

[0043] Referring to Figure 2 and Figure 3 The rotating cylinder 33 is rotatably connected to the end of each group of installation sleeves 31 away from the fixed pipe 211, and the rotating cylinder 33 is in communication with the inside of the corresponding installation sleeve 31. The locking screw 34 is located in the inside of each group of rotating cylinders 33, and the locking screw 34 is threadedly connected to the inside wall of the rotating cylinder 33, and the end of the locking screw 34 is fixedly connected to the locking block 32 on the corresponding fixed pipe 211.

[0044] Referring to Figure 2 and Figure 3 , the driving cylinder 36 is rotatably installed at the end of each group of fixing cylinders away from the fixing frame 1, and the driving bevel gear 37 is fixedly sleeved on the outside of each group of driving cylinders 36. The transmission bevel gear 35 is fixedly sleeved on the outside of each group of rotating cylinders 33, and the driving bevel gear 37 and the transmission bevel gear 35 on the same fixing tube 211 are in meshing engagement with each other.

[0045] Referring to Figure 2 and Figure 3 , when the driving cylinder 36 is driven to rotate, the driving bevel gear 37 is in meshing transmission with the transmission bevel gear 35, so that the rotating cylinder 33 is driven to rotate, and the locking screw rod 34 is driven to move the locking block 32, so that the locking block 32 gradually penetrates into the inside of the fixing tube 211 and tightly abuts against the main rib.

[0046] Referring to Figure 2 and Figure 4 , the driving assembly 38 comprises a moving block 381, a driving motor 382, a rotating disc 383, a bidirectional air cylinder 384, a clamping plate 385 and a driving piece 386. The driving piece 386 comprises a driving screw rod 3861, a driving guide rod 3862 and a moving motor 3863. Two groups of fixing rods 3860 are installed on the moving frame 2, and one of the groups of fixing rods 3860 is rotatably connected to the center of the moving disc 21. The driving screw rod 3861 is rotatably connected between the two groups of fixing rods 3860, and the driving guide rod 3862 is fixedly connected between the two groups of fixing rods 3860. The length directions of the driving screw rod 3861 and the driving guide rod 3862 are parallel to each other and perpendicular to the central axis of the moving disc 21. The moving block 381 is sleeved on the driving screw rod 3861 and the driving guide rod 3862, and is threadedly connected to the driving screw rod 3861. The moving motor 3863 is fixedly installed on one of the groups of fixing rods 3860, and the output end of the moving motor 3863 is in transmission connection with the end of the driving screw rod 3861, so as to drive the driving screw rod 3861 to rotate and drive the moving block 381 to move along the length direction of the driving guide rod 3862.

[0047] Referring to Figure 2 and Figure 4 , the driving motor 382 is fixedly installed on the side wall of the moving block 381 facing the moving disc 21, and the rotating disc 383 is fixedly connected to the output end of the driving motor 382. The bidirectional air cylinder 384 is rotatably connected to the side wall of the rotating disc 383 facing the moving disc 21 through a rotating shaft, and the clamping plate 385 is fixedly connected to the two output ends of the bidirectional air cylinder 384, so as to control the two clamping plates 385 to approach or move away from each other through the extension and contraction of the output ends of the bidirectional air cylinder 384, thereby achieving the clamping and unclamping of the driving cylinder 36.

[0048] Referring toFigure 2 and Figure 4 The rotating disc 383 is fixedly connected with a limiting block 3831 on the side wall of the double-way cylinder 384, the limiting block 3831 is located on one side of the double-way cylinder 384, and the limiting block 3831 abuts against the side wall of the double-way cylinder 384 to limit the rotating direction of the double-way cylinder 384. The rotating disc 383 is fixedly connected with a guide rail 3833 on the side wall of the double-way cylinder 384, the guide rail 3833 is located on the side of the double-way cylinder 384 away from the limiting block 3831. The double-way cylinder 384 is fixedly connected with a trigger rod 3841 on the side wall of the guide rail 3833, the trigger rod 3841 is located in the guide rail 3833, and the trigger rod 3841 can slide relative to the guide rail 3833. An elastic element 3834 is adhesively connected between the guide rail 3833 and the double-way cylinder 384, in this embodiment, the elastic element 3834 can be a compression spring, and the trigger rod 3841 is located in the elastic element 3834. When the double-way cylinder 384 slides towards the guide rail 3833, the elastic element 3834 is deformed and shrinks under pressure to hinder the rotation of the double-way cylinder 384.

[0049] Referring to Figure 2 and Figure 4 One end of the guide rail 3833 away from the double-way cylinder 384 is provided with a trigger switch 3832, the trigger switch 3832 is fixedly connected with the rotating disc 383, and the trigger switch 3832 is electrically connected with the driving motor 382, and the trigger switch 3832 can switch the on-off state of the driving motor 382 by pressing the trigger point of the trigger switch 3832. When the double-way cylinder 384 rotates towards the trigger switch 3832, the trigger rod 3841 can press the trigger point of the trigger switch 3832, thereby timely pausing the work of the driving motor 382.

[0050] Referring to Figure 1 and Figure 5 A storage rack 4 is installed on the ground away from the moving frame 2 side of the fixed frame 1, and the length direction of the storage rack 4 is parallel to the circumferential direction of the central axis of the fixed disc 11, so as to store a large number of main reinforcement bars. A sliding assembly 8 is installed on the ground at the bottom of the storage rack 4, the sliding assembly 8 comprises a mounting frame 81, a positioning block 82 and a pushing element 83, in this embodiment, the pushing element 83 is a pushing oil cylinder. The mounting frame 81 is fixedly connected to the ground at the bottom of the storage rack 4, the storage rack 4 is slidingly connected to the mounting frame 81 through a pulley, the positioning block 82 is integrally formed on the side of the mounting frame 81 close to the fixed frame 1, and the pushing element 83 is fixedly installed between the positioning block 82 and the storage rack 4, so as to control the distance between the storage rack 4 and the central axis of the fixed frame 1 by the extension and contraction of the output end of the pushing element 83.

[0051] Referring to Figure 1 and Figure 5The side wall of the fixed frame 1 towards the center axis of the fixed frame 1 is welded with the support frame 5, and the upper surface of the storage rack 4 is inclined towards the support frame 5 to guide the main rib on the storage rack 4 to move towards the support frame 5. The storage rack 4 is installed with the feeding assembly 6 to select a single main rib to move to the support frame 5. The feeding assembly 6 comprises the material blocking frame 61, the material blocking cylinder 62, the material lifting frame 63 and the material lifting cylinder 64. The material blocking cylinder 62 and the material lifting cylinder 64 are fixedly connected to the storage rack 4, the material blocking frame 61 is fixedly connected to the output end of the material blocking cylinder 62, and the material lifting frame 63 is fixedly connected to the output end of the material lifting cylinder 64. The material lifting frame 63 is located on the side of the material blocking frame 61 away from the support frame 5, and a gap for storing a single main rib is left between the material lifting frame 63 and the material blocking frame 61. The material blocking frame 61 and the material lifting frame 63 can be controlled to move up and down through the extension and retraction of the output ends of the material blocking cylinder 62 and the material lifting cylinder 64.

[0052] With reference to Figure 5 and Figure 6 In the embodiment, a plurality of groups of guide rods 40 are welded and fixed on the storage rack 4, and the length direction of all the guide rods 40, the extension direction of the output end of the material blocking cylinder 62 and the extension direction of the output end of the material lifting cylinder 64 are all parallel to each other. The guide rods 40 penetrate the end portions of the material blocking frame 61 and the material lifting frame 63, thereby limiting the moving direction of the material blocking frame 61 and the material lifting frame 63.

[0053] With reference to Figure 5 and Figure 6 The support frame 5 is installed with the moving assembly 7 to drive the main rib to move and penetrate the guide pipe 111 and the fixed pipe 211. The moving assembly 7 comprises a plurality of groups of support rollers 71, anti-skid sleeves 72 and rotating members 73. All the support rollers 71 are rotationally connected to the support frame 5, and all the support rollers 71 are spaced apart along the length direction of the support frame 5. The anti-skid sleeve 72 is adhesively sleeved on each group of support rollers 71. In the embodiment, the anti-skid sleeve 72 can be made of rubber with high friction coefficient. The side wall of each group of anti-skid sleeves 72 is provided with a guide ring groove 721 for a single main rib to enter. In addition, the central axis of a single main rib located inside the guide ring groove 721 is on the same horizontal plane as the central axis of the fixed disc 11, and the two central axes are parallel to each other.

[0054] With reference to Figure 5 and Figure 6 The width direction sides of the support frame 5 are welded with guide blocks 52. In the embodiment, the upper surfaces of the guide blocks 52 are inclined towards the inside of the guide ring groove 721 to facilitate guiding the main rib on the support frame 5 to roll into the inside of the guide ring groove 721. The side of the support frame 5 away from the storage rack 4 is welded with a limiting plate 51 to limit the main rib from rolling off the support frame 5.

[0055] With reference to Figure 5 and Figure 6The rotating member 73 comprises a transmission worm wheel 731, a rotating worm 732 and a rotating motor 733, the transmission worm is fixedly connected to the end of each group of the support roller 71 away from the shelf 4, the rotating worm 732 is rotatably connected to the support frame 5, and the rotating worm 732 is in mesh with all the transmission worm wheels 731. The rotating motor 733 is fixedly installed on the support frame 5, and the output end of the rotating motor 733 is welded and fixed with the rotating worm 732, so as to drive the rotating worm 732 to rotate, thereby driving all the transmission worm wheels 731 to drive the support roller 71 to rotate synchronously.

[0056] The embodiment of the application is a rolling welding device for reinforcing cage for manufacturing reinforced concrete pipe, and the implementation principle is as follows:

[0057] According to the diameter size requirement of the reinforcing cage, the main reinforcement is inserted into the guide pipe 111 and the fixed pipe 211 at the same distance from the center axis of the fixed disc 11; then, the moving motor 3863 drives the driving lead screw 3861 to rotate, so that the moving block 381 drives the clamping plate 385 to move to the guide pipe 111 provided with the main reinforcement.

[0058] The output end of the control bidirectional cylinder 384 is retracted, so that the clamping plate 385 clamps the driving cylinder 36 on the guide pipe 111 provided with the main reinforcement, then the driving motor 382 drives the rotating disc 383 to drive the bidirectional cylinder 384 and the clamping plate 385 to rotate, so that the driving cylinder 36 drives the driving bevel gear 37 to rotate, the transmission bevel gear 35 is driven by the meshing transmission of the driving bevel gear 37, so that the rotating cylinder 33 rotates, the locking screw 34 drives the locking block 32 to gradually insert into the fixed pipe 211 by the threaded transmission of the rotating cylinder 33 and the locking screw 34, and the main reinforcement in the fixed pipe 211 is tightly clamped, so that the fixed pipe 211 and the main reinforcement are fixedly connected, thereby facilitating the production of reinforcing cages with different diameter sizes, and further improving the high adaptability of the whole device.

[0059] The above are the preferred embodiments of the application, which do not limit the protection scope of the application, therefore: all equivalent changes made on the structure, shape, principle of the application shall be covered within the protection scope of the application.

Claims

1. A reinforcing cage seam welding device for reinforced concrete pipe manufacturing, comprising a fixing frame (1) and a fixing disc (11) rotatably arranged on the fixing frame (1); one side of the fixing frame (1) is slidably provided with a moving frame (2), a moving disc (21) is rotatably arranged on the moving frame (2), and the fixing disc (11) and the moving disc (21) are coaxially arranged; characterized in that: The fixed disc (11) is provided with a plurality of groups of guide pipes (111) for the main reinforcement to pass through, the moving disc (21) is provided with a plurality of groups of fixed pipes (211) for the main reinforcement to pass through, the guide pipes (111) and the fixed pipes (211) are arranged one by one in correspondence, and each guide pipe (111) is coaxial with the corresponding fixed pipe (211); all the guide pipes (111) and the fixed pipes (211) are distributed around the central axis of the fixed disc (11), and all the guide pipes (111) and the fixed pipes (211) are distributed along the radial direction of the fixed disc (11); the moving frame (2) is provided with a locking mechanism (3) for limiting the main reinforcement from separating from the fixed pipe (211); The locking mechanism (3) comprises a mounting sleeve (31), a locking block (32), a rotating cylinder (33), a locking screw (34), a transmission bevel gear (35), a driving cylinder (36), a driving bevel gear (37) and a driving assembly (38); the mounting sleeve (31) is in communication with each group of fixed pipes (211), the locking block (32) is slidingly arranged in the mounting sleeve (31) for abutting the main reinforcement; the rotating cylinder (33) is rotatably arranged at the end of the mounting sleeve (31) away from the fixed pipe (211), the locking screw (34) is threadedly connected to the inside of the rotating cylinder (33), and the locking screw (34) is connected with the locking block (32); the transmission bevel gear (35) is sleeved on the outside of the rotating cylinder (33), the driving cylinder (36) is rotatably arranged at the end of the fixed pipe (211) away from the fixed frame (1), the driving bevel gear (37) is arranged on the driving cylinder (36), and the driving bevel gear (37) is meshed with the transmission bevel gear (35); the driving assembly (38) is arranged on the moving frame (2) for driving the driving cylinder (36) to rotate; The driving assembly (38) comprises a moving block (381), a driving motor (382), a rotating disc (383), a bidirectional air cylinder (384), a clamping plate (385) and a driving piece (386); the moving block (381) is slidingly arranged on the moving frame (2), the driving motor (382) is arranged on the moving block (381), the rotating disc (383) is arranged on the output end of the driving motor (382), the bidirectional air cylinder (384) is arranged on the rotating disc (383), the clamping plate (385) is arranged on the output end of the bidirectional air cylinder (384) for clamping the driving cylinder (36); the driving piece (386) is arranged on the moving frame (2) for driving the moving block (381) to move along the radial direction of the moving disc (21). The rotating disc (383) is rotationally connected between the rotating disc (383) and the bidirectional air cylinder (384), one side of the bidirectional air cylinder (384) is provided with a limiting block (3831) abutting against the bidirectional air cylinder (384); the side of the bidirectional air cylinder (384) away from the limiting block (3831) is provided with a trigger switch (3832) electrically connected with the driving motor (382), the trigger switch (3832) is used for controlling the on-off of the driving motor (382); the side wall of the bidirectional air cylinder (384) towards the trigger switch (3832) is provided with a trigger rod (3841), the side of the trigger switch (3832) towards the trigger rod (3841) is provided with a guide rail (3833) for the trigger rod (3841) to abut into, the guide rail (3833) and the bidirectional air cylinder (384) are provided with an elastic member (3834) for preventing the bidirectional air cylinder (384) from rotating, so as to stop the driving motor (382) in time when the locking screw (34) abuts against the main rib.

2. A reinforcing cage seam welder for the manufacture of reinforced concrete pipes according to claim 1 characterised in that: The driving member (386) comprises a driving lead screw (3861), a driving guide rod (3862) and a moving motor (3863); the driving lead screw (3861) is rotationally arranged on the moving frame (2), and is threadedly connected with the moving block (381); the driving guide rod (3862) is arranged on the moving frame (2) and penetrates through the moving block (381), and the length directions of the driving lead screw (3861) and the driving guide rod (3862) are both parallel to the radial direction of the moving disc (21); and the moving motor (3863) is arranged on the moving frame (2) and is used to drive the driving lead screw (3861) to rotate.

3. A reinforcing cage seam welder for the manufacture of reinforced concrete pipes according to claim 1, characterised in that: One side of the fixed frame (1) is provided with a storage rack (4) for storing the main rib, the side wall of the storage rack (4) close to the fixed frame (1) is provided with a support frame (5), the storage rack (4) is provided with a feeding assembly (6) for driving a single main rib to move to the support frame (5), the support frame (5) is provided with a moving assembly (7) for driving the main rib to penetrate through the guide pipe (111) and the fixed pipe (211), and the fixed frame (1) and the storage rack (4) are provided with a sliding assembly (8) for driving the storage rack (4) and the support frame (5) to move close to or away from the fixed frame (1).

4. A rolling welder for reinforcing cages for reinforced concrete pipe manufacture according to claim 3, characterised in that: The feeding assembly (6) comprises a material blocking frame (61), a material blocking cylinder (62), a material lifting frame (63) and a material lifting cylinder (64); the storage frame (4) is obliquely arranged towards the direction close to the supporting frame (5), the material blocking frame (61) is slidingly arranged on the storage frame (4) and used for blocking the movement of the main reinforcement towards the direction close to the supporting frame (5), the material blocking cylinder (62) is arranged on the storage frame (4) and used for driving the lifting movement of the material blocking frame (61); the material lifting frame (63) is slidingly arranged on the storage frame (4), and a gap for storing a single main reinforcement is left between the material lifting frame (63) and the material blocking frame (61), and the material lifting cylinder (64) is arranged on the storage frame (4) and used for driving the lifting movement of the material lifting frame (63).

5. A rolling welder for reinforcing cages for reinforced concrete pipe manufacture according to claim 3 wherein: The sliding assembly (8) comprises a mounting frame (81), a positioning block (82) and a pushing piece (83); the mounting frame (81) is arranged at the bottom of the storage frame (4), the storage frame (4) is slidingly connected with the mounting frame (81), the positioning block (82) is arranged on one side of the mounting frame (81), and the pushing piece (83) is arranged between the positioning block (82) and the storage frame (4) and used for driving the storage frame (4) to slide towards the direction close to or away from the fixing frame (1).

6. A reinforcing cage seam welder for the manufacture of reinforced concrete pipes according to claim 3, characterised in that: The moving assembly (7) comprises a plurality of groups of supporting rollers (71), anti-skid sleeves (72) and rotating pieces (73); all the supporting rollers (71) are rotationally arranged on the supporting frame (5), all the supporting rollers (71) are distributed along the length direction of the supporting frame (5), the anti-skid sleeve (72) is arranged outside each group of supporting rollers (71), and the rotating piece (73) is arranged on the supporting frame (5) and used for driving all the supporting rollers (71) to synchronously rotate.

7. A rolling welder for reinforcing cages for reinforced concrete pipe manufacture according to claim 6, characterised in that: The side, away from the storage frame (4), of the supporting frame (5) is provided with a limiting plate (51) for limiting the main reinforcement from separating from the supporting frame (5), each anti-skid sleeve (72) is provided with a guide ring groove (721) for the main reinforcement to abut into, and the supporting frame (5) is provided with a guide block (52) for guiding the main reinforcement to abut into the guide ring groove (721).

Citation Information

Patent Citations

  • Full-automatic pipe surface polishing machine with feeding and discharging device and polishing process

    CN115609459A

  • Automatic feeding device of reinforcement cage seam welder

    CN210387924U

  • Automatic clamping device of reinforcement cage seam welder

    CN210498774U

  • Reinforcement locking mechanism for reinforcement cage seam welder movable rolling cage

    CN210731338U

  • High-adaptability seam welder

    CN212443697U