Small-breadth table type cutting machine

By using pneumatic clamps and servo module structures, the small-format tabletop cutting machine can quickly fix and accurately position substrates of different sizes, solving the problem that existing cutting machines cannot adapt to substrates of different sizes, and improving cutting accuracy and safety.

CN223544390UActive Publication Date: 2025-11-14SHENZHEN DANYI INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202423155231.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-11-14
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing cutting machines struggle to adapt quickly to substrates of different sizes, and their fixing devices lack flexibility, resulting in insufficient cutting accuracy and safety.

Method used

It adopts a pneumatic clamp and servo module structure, including X-axis and Y-axis servo modules, combined with cylinders and positioning bars, to achieve rapid fixation and precise positioning of substrates of different sizes. The spacing of the positioning bars is adjusted by manually controlling the cylinder pressure, which, together with the movement of the cutting head, enables precise cutting.

Benefits of technology

It improves cutting accuracy and safety, reduces the limitations of cutting substrates of different sizes, and enhances operational flexibility and safety.

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Abstract

The utility model relates to the technical field of cutting machines, in particular to a small-breadth table type cutting machine which comprises a machine body serving as a carrier of the whole device, a cutting head is further installed on the machine body, an X-axis servo module and a Y-axis servo module are arranged on the machine body, a Z-axis manual adjustment module used for adjusting the position of the cutting head is arranged on the X-axis servo module, and a Z-axis manual adjustment module used for adjusting the position of the Y-axis servo module is arranged on the Y-axis servo module. A pneumatic clamp used for fixing the base plate is further arranged on the machine body and comprises a base arranged on the machine body, sliding rails are fixedly connected to the two sides of the base, sliding blocks are movably installed on the two sides of the sliding rails, a connecting plate is fixedly connected between the sliding blocks on the two sliding rails, a positioning strip is arranged on the connecting plate, and a plurality of air cylinders are installed on the connecting plate. The output ends of the air cylinders are connected with the adjacent positioning strips. The pneumatic clamp is arranged, so that the workpiece can be effectively prevented from moving accidentally in the cutting operation, the risk of accidents in the operation process is reduced, and the safety of operators is improved.
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Description

Technical Field

[0001] This utility model relates to the field of cutting machine technology, specifically a small-format tabletop cutting machine. Background Technology

[0002] With the rapid development of the electronics and manufacturing industries, the demand for high-precision, small-size cutting tools is increasing. Small-format tabletop cutting machines, as specialized equipment, are widely used for cutting materials such as PCBs (printed circuit boards), films, composite materials, and paper. However, existing cutting machines are difficult to adapt and adjust quickly when fixing substrates due to different substrate sizes. Most cutting machines are equipped with fixing devices designed for substrates of specific sizes, lacking flexibility and unable to be quickly adjusted to adapt to other sizes. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a small-format tabletop cutting machine that has the advantage of quickly fixing substrates of different sizes, thus solving the problem of difficulty in quickly adapting to the processing of substrates of different sizes.

[0004] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0005] A small-format tabletop cutting machine includes a body serving as the carrier of the entire device, on which a cutting head is also mounted. The body is equipped with an X-axis servo module and a Y-axis servo module. The X-axis servo module is equipped with a Z-axis manual adjustment module for adjusting the position of the cutting head. The body is also equipped with a pneumatic clamp for fixing a substrate. The pneumatic clamp includes a base mounted on the body, with slide rails fixedly connected to both sides of the base. Slider blocks are movably mounted on both sides of the slide rails. A connecting plate is fixedly connected between the sliders on the two slide rails. The connecting plate is equipped with positioning strips. Multiple cylinders are mounted on the connecting plate, and the output ends of the cylinders are connected to the adjacent positioning strips.

[0006] Preferably, the Y-axis servo module includes a frame fixed to the machine body, a motor fixedly mounted on the frame, a lead screw fixedly connected to the output end of the motor located inside the frame, a transmission block threadedly connected to the lead screw, the transmission block being slidably connected to the frame through a slide groove, and a base fixedly connected to the transmission block.

[0007] Preferably, the X-axis servo module includes an outer frame, a screw is rotatably mounted on the outer frame, a handwheel is fixedly connected to the screw, a threaded sleeve is threadedly connected to the screw and slidably connected to the outer frame, and the cutting head is fixedly connected to the threaded sleeve.

[0008] Preferably, the X-axis servo module and the Y-axis servo module have the same structure, and the transmission block in the X-axis servo module is connected to the cutting head.

[0009] Preferably, the machine body is equipped with a manual valve for controlling the cylinder, and the manual valve is connected to the cylinder through a pipe.

[0010] By employing the above technical solution, this utility model provides a small-format tabletop cutting machine, which has at least the following beneficial effects:

[0011] 1. This small-format tabletop cutting machine, by setting up pneumatic clamps, can effectively prevent the workpiece from accidentally shifting during the cutting operation, reduce the risk of accidents during operation, and thus improve the safety of operators.

[0012] 2. In this small-format tabletop cutting machine, the gas pressure inside the cylinder can push the piston of the cylinder, thereby causing the positioning strip at the piston to move up and down. The slider is fixed to the slide rail by bolts, and the spacing between the positioning strips can be adjusted to fix substrates of different sizes, reducing the limitations of cutting different substrates. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the Y-axis servo module of this utility model;

[0016] Figure 3 This is a schematic diagram of the X-axis servo module of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the pneumatic clamp of this utility model.

[0018] Figure label:

[0019] 1. Machine body; 2. X-axis servo module; 21. Outer frame; 22. Screw; 23. Handwheel; 24. Threaded sleeve; 3. Cutting head; 4. Z-axis manual adjustment module; 5. Y-axis servo module; 51. Frame; 52. Motor; 53. Lead screw; 54. Transmission block; 6. Pneumatic clamp; 61. Base; 62. Slide rail; 63. Slider; 64. Connecting plate; 65. Cylinder; 66. Positioning bar; 7. Manual valve. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] The following describes some embodiments of a small-format tabletop cutting machine provided by this utility model, with reference to the accompanying drawings.

[0022] Example 1:

[0023] Because a loose substrate can lead to uneven contact of the cutting tool, resulting in unstable cutting effects, potentially causing edge burrs or uneven cutting. To solve these problems, a combination of... Figure 1 and Figure 4 As shown, the present invention provides a small-format tabletop cutting machine, including a body 1 serving as the carrier of the entire device, a cutting head 3 mounted on the body 1, an X-axis servo module 2 and a Y-axis servo module 5 respectively on the body 1, and a Z-axis manual adjustment module 4 for adjusting the position of the cutting head 3 on the X-axis servo module 2, so that the cutting head 3 can be accurately moved to the required position, thereby ensuring the accuracy and consistency of cutting. The body 1 is also provided with a pneumatic clamp 6 for fixing the substrate, which can effectively prevent the workpiece from being accidentally displaced during the cutting operation, reduce the risk of accidents during operation, and thus improve the safety of the operator.

[0024] If the pneumatic clamp 6 is not designed to accommodate substrates of different sizes, the fixation may not be secure enough, causing the substrate to move during the cutting process, affecting cutting accuracy and quality. To solve this problem, the pneumatic clamp 6 includes a base 61 mounted on the body 1. Slide rails 62 are fixed to both sides of the base 61, and sliders 63 are movably mounted on both sides of the slide rails 62. A connecting plate 64 is fixed between the sliders 63 on the two slide rails 62. The connecting plate 64 is provided with positioning strips 66, and multiple cylinders 65 are mounted on the connecting plate 64. The output end of the cylinder 65 is connected to the adjacent positioning strip 66. The gas pressure in the cylinder 65 can push the piston of the cylinder 65, thereby causing the positioning strip 66 at the piston to move up and down. The sliders 63 are fixed to the slide rails 62 by bolts, which can adjust the spacing between the positioning strips 66, fix substrates of different sizes, and reduce the limitations of cutting different substrates.

[0025] Specifically, the machine body 1 is equipped with a manual valve 7 for controlling the cylinder 65. The manual valve 7 is connected to the cylinder 65 through a pipe, and the operator can fix and loosen the base plate by operating the manual valve 7.

[0026] As can be seen from the embodiments, the cutting machine has low cost, small footprint, and can be placed on a workbench for cutting operations, making it suitable for cutting applications in small-batch, multi-batch testing scenarios.

[0027] Example 2:

[0028] Existing cutting machines on the market are all large-scale machines, designed for small-batch, multi-stage cutting applications. They involve high investment costs and large floor space. To address these issues, a solution is needed... Figure 2 and Figure 3 As shown, based on Embodiment 1, the Y-axis servo module 5 includes a frame 51 fixed to the body 1, a motor 52 fixedly mounted on the frame 51, a lead screw 53 fixedly connected to the output end of the motor 52 within the frame 51, a transmission block 54 threadedly connected to the lead screw 53, the transmission block 54 being slidably connected to the frame 51 via a sliding groove, and a base 61 fixedly mounted on the transmission block 54. The motor 52 pneumatically drives the lead screw 53 to rotate, and the rotation of the lead screw 53 can drive the transmission block 54 to move. The base 61 moves with the transmission block 54, thereby driving the base plate on the pneumatic clamp 6 to move in the Y-axis direction.

[0029] Specifically, the X-axis servo module 2 includes an outer frame 21, a screw 22 rotatably mounted on the outer frame 21, a handwheel 23 fixedly connected to the screw 22, and a threaded sleeve 24 threadedly connected to the screw 22 and slidably connected to the outer frame 21. The cutting head 3 is fixedly connected to the threaded sleeve 24. When the operator rotates the handwheel 23, the screw 22 rotates, which in turn moves the cutting head 3 on the threaded sleeve 24. By adjusting the focal length position of the cutting head 3, the cutting requirements can be met.

[0030] Furthermore, the X-axis servo module 2 and the Y-axis servo module 5 have the same structure. The transmission block 54 in the X-axis servo module 2 is connected to the cutting head 3. The X-axis servo module 2 can drive the cutting head 3 to move in the X-axis direction, which is convenient for cutting the substrate.

[0031] As can be seen from the above embodiments: the substrate is placed on the pneumatic clamp 6, the substrate is clamped by the manual valve 7, the cutting head 3 is manually adjusted by the Z-axis manual adjustment module 4 to adjust the focal length position of the cutting head 3 to meet the cutting requirements, the cutting pattern is designed by the external computer and imported into the system, and after the cutting starts, the substrate is cut by the X-axis servo module 2 and the Y-axis servo module 5 working together.

[0032] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A small-format tabletop cutting machine, comprising a body serving as the carrier of the entire device, and a cutting head (3) mounted on the body, characterized in that: The machine body (1) is provided with an X-axis servo module (2) and a Y-axis servo module (5). The X-axis servo module (2) is provided with a Z-axis manual adjustment module (4) for adjusting the position of the cutting head (3). The machine body (1) is also provided with a pneumatic clamp (6) for fixing the substrate. The pneumatic clamp (6) includes a base (61) mounted on the body (1). Slide rails (62) are fixedly connected to both sides of the base (61). Slider (63) is movably mounted on both sides of the slide rails (62). A connecting plate (64) is fixedly connected between the sliders (63) on the two slide rails (62). A positioning strip (66) is provided on the connecting plate (64). Multiple cylinders (65) are mounted on the connecting plate (64). The output end of the cylinder (65) is connected to the adjacent positioning strip (66).

2. The small-format tabletop cutting machine according to claim 1, characterized in that: The Y-axis servo module (5) includes a frame (51) fixed to the body (1), a motor (52) fixedly mounted on the frame (51), a lead screw (53) fixedly connected to the output end of the motor (52) inside the frame (51), a transmission block (54) threadedly connected to the lead screw (53), the transmission block (54) being slidably connected to the frame (51) through a slide groove, and a base (61) fixedly connected to the transmission block (54).

3. The small-format tabletop cutting machine according to claim 1, characterized in that: The X-axis servo module (2) includes an outer frame (21), a screw (22) is rotatably mounted on the outer frame (21), a handwheel (23) is fixedly connected to the screw (22), and a threaded sleeve (24) that is slidably connected to the outer frame (21) is threadedly connected to the screw (22). The cutting head (3) is fixedly connected to the threaded sleeve (24).

4. The small-format tabletop cutting machine according to claim 2, characterized in that: The X-axis servo module (2) and the Y-axis servo module (5) have the same structure. The transmission block (54) in the X-axis servo module (2) is connected to the cutting head (3).

5. The small-format tabletop cutting machine according to claim 1, characterized in that: The machine body (1) is equipped with a manual valve (7) for controlling the cylinder (65), and the manual valve (7) is connected to the cylinder (65) through a pipe.