Single pulling device for copper-clad aluminum rod

Abstract

The utility model discloses a copper-clad aluminum rod single-pulling device which comprises supporting legs, a workbench, a longitudinal carrier roller, a transverse carrier roller, a roller frame, a mold, an installation base, a single-pulling roller, an anti-skid layer, a single-pulling motor, an air compressor body, a dust remover body, a copper-clad aluminum rod, a dust blowing cleaning box structure, an electric cutting box structure and a convenient-to-clean waste chip collecting box structure. The multiple supporting legs are connected to the four corners of the lower end of the workbench through bolts correspondingly. A waste opening is formed in the right side of the middle part in the workbench; the two longitudinal carrier rollers are coupled to the front side and the rear side of the left side of the upper end of the workbench correspondingly. And the two transverse carrier rollers are respectively coupled to the middle upper side and the middle lower side between the two roller frames. Through the arrangement of the annular air pipe, the dust blowing box, the supporting rod, the annular cleaning sponge, the air blowing opening, the quick connector and the air compressor body, the function of cleaning dust on the outer wall of the copper-clad aluminum rod is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of copper-clad aluminum production technology, and in particular relates to a single-pull device for copper-clad aluminum rods. Background Technology

[0002] Copper-clad aluminum rods are manufactured by concentrically coating high-quality copper strips onto the outer wall of an aluminum rod using a cladding and welding technique, thus combining these two different metal materials into an inseparable whole. After welding, a single-pull device is typically used to adjust the diameter of the copper-clad aluminum rod to achieve the designed diameter.

[0003] Currently, single-pull devices for copper-clad aluminum rods are widely used in copper-clad aluminum rod manufacturing enterprises.

[0004] However, existing copper-clad aluminum rod single-pull devices still have problems such as difficulty in cleaning dust from the outer wall of the copper-clad aluminum rod, difficulty in cutting, and difficulty in collecting waste.

[0005] Therefore, it is essential to invent a copper-clad aluminum rod single-pull device. Utility Model Content

[0006] To solve the aforementioned technical problems, this utility model provides a copper-clad aluminum rod single-pull device, which is achieved through the following technical solution:

[0007] A copper-clad aluminum rod single-pull device includes support legs, a worktable, longitudinal rollers, transverse rollers, a roller frame, a mold, a mounting base, a single-pull roller, an anti-slip layer, a single-pull motor, an air compressor body, a dust collector body, a copper-clad aluminum rod, a dust blowing and cleaning box structure, an electric cutting box structure, and a waste collection box structure for easy cleaning. Multiple support legs are bolted to the four corners of the lower end of the worktable. A waste outlet is located on the right side of the middle section inside the worktable. Two longitudinal rollers are respectively shafted to the front and rear sides of the left side of the upper end of the worktable. Two transverse rollers are respectively shafted to two… The roller frames are located on the upper and lower sides of the workbench. The lower ends of the two roller frames are bolted to the front and rear sides of the left side of the upper end of the workbench, and are respectively located to the right of the two longitudinal rollers. The mold is bolted to the middle of the upper end of the workbench. The lower ends of the two mounting seats are bolted to the front and rear sides of the right side of the upper end of the workbench. The two single pull rollers are respectively shaft-connected to the upper and lower sides of the two mounting seats. The outer surfaces of both single pull rollers are bonded with an anti-slip layer. The front end of the upper single pull roller penetrates the mounting seat on the front side. The single-pull motor is bolted to the upper front end of the mounting base on the front side, and the output shaft of the single-pull motor is connected to the coupling at the front end of the single-pull roller on the upper side; the air compressor body is separately located on the lower left side of the workbench, and the air compressor body is located inside the multiple support legs; the dust collector body is separately located on the left side of the middle rear part of the workbench; the air compressor body is connected to the dust blowing and cleaning box structure; the workbench is connected to the electric cutting box structure; the dust blowing and cleaning box structure includes an annular air duct, a dust blowing box, a support rod, an annular cleaning sponge, an air outlet, and a quick connector; the annular air duct is located on the right side inside the dust blowing box; through holes are opened on the left and right sides of the middle part inside the dust blowing box; one end of the support rod is integrated with the lower side of the annular air duct, and the other end is bolted to the right side of the lower inner wall of the dust blowing box; the annular cleaning sponge is glued inside the through hole on the right side; the air outlets are respectively opened around the middle part of the annular air duct; the quick connector is threaded to the air inlet opened in the middle part of the upper side of the annular air duct.

[0008] Preferably, the electric cutting box structure includes an electric push rod, a cutting box, a mounting plate, a cutting motor, and a cutting blade. The upper end of the electric push rod is bolted to the right side of the middle part of the upper inner wall of the cutting box. Inlet and outlet holes are respectively opened on the left and right sides of the lower middle part of the inside of the cutting box. The upper middle part of the mounting plate is bolted to the lower end of the electric push rod. The cutting motor is bolted to the lower end of the mounting plate. The cutting blade is keyed to the output shaft of the cutting motor.

[0009] Preferably, the structure of the easy-to-clean waste collection box includes a waste collection box, an operating handle, a support frame, casters, an easy-to-open box door, and quick-release bolts. The operating handle is bolted to the upper side of both the left and right ends of the waste collection box. One end of each of the multiple support frames is bolted to one of the four corners of the lower end of the waste collection box, and the other end is bolted to one of the casters. The easy-to-open box door is connected to the opening in the middle of the lower end of the waste collection box by multiple quick-release bolts.

[0010] Preferably, the lower end of the dust blowing box is bolted to the left side of the middle part of the upper end of the workbench; a pipe hole is opened on the upper right side of the dust blowing box.

[0011] Preferably, the air intake of the dust collector body is connected to a dust removal port pipe on the upper left side of the dust blowing box.

[0012] Preferably, the air outlet of the air compressor body is connected to a quick-connect pipe.

[0013] Preferably, the lower end of the cutting box is bolted to the right side of the middle part of the upper part of the workbench, and the cutting box is covered to the outside of the waste outlet.

[0014] Preferably, the waste collection box is separately located on the lower right side of the workbench and is also located below the waste inlet.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] 1. In this utility model, the arrangement of the annular air duct, dust blowing box, support rod, annular cleaning sponge, air outlet, quick connector and air compressor body is conducive to realizing the function of cleaning dust from the outer wall of the copper-clad aluminum rod.

[0017] 2. In this utility model, the electric push rod, cutting box, mounting plate, cutting motor and cutting blade are arranged in a way that facilitates the function of cutting copper-clad aluminum rods.

[0018] 3. In this utility model, the waste collection box, operating handle, support frame, moving wheels, easy-to-disassemble box door and quick-release bolt are designed to facilitate the collection of waste generated from cutting copper-clad aluminum rods.

[0019] 4. In this utility model, the dust collector body is designed to remove dust floating inside the dust blowing box, thus preventing dust from polluting the surrounding environment and causing pollution to the workshop environment.

[0020] 5. In this utility model, the mounting base, single pull roller, anti-slip layer and single pull motor are designed to facilitate pulling the copper-clad aluminum rod to the right, thereby realizing the function of single pull of the copper-clad aluminum rod.

[0021] 6. In this utility model, the arrangement of the longitudinal idler, transverse idler, and roller frame helps to avoid displacement of the copper-clad aluminum rod, which would lead to a decrease in production quality.

[0022] 7. In this utility model, the design of the easy-to-open box door and quick-release bolts facilitates the convenient cleaning of the waste collection box.

[0023] 8. In this utility model, the provision of the movable wheels facilitates the easy movement of the waste collection box. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of this utility model.

[0025] Figure 2 This is a structural diagram of the dust blowing cleaning box of this utility model.

[0026] Figure 3 This is a structural schematic diagram of the electric cutting box structure of this utility model.

[0027] Figure 4 This is a structural diagram of the waste collection box for easy cleaning according to this utility model.

[0028] Figures 1 to 4 middle:

[0029] 1. Support leg; 2. Workbench; 3. Longitudinal roller; 4. Transverse roller; 5. Roller frame; 6. Mold; 7. Mounting base; 8. Single pull roller; 9. Anti-slip layer; 10. Single pull motor; 11. Air compressor body; 12. Dust collector body; 13. Copper-clad aluminum rod; 14. Dust blowing and cleaning box structure; 141. Annular air duct; 142. Dust blowing box; 143. Support rod; 144. Annular cleaning sponge; 145. Air outlet; 146. Quick connector; 15. Electric cutting box structure; 151. Electric push rod; 152. Cutting box; 153. Mounting plate; 154. Cutting motor; 155. Cutting blade; 16. Easy-to-clean waste collection box structure; 161. Waste collection box; 162. Operating handle; 163. Support frame; 164. Casters; 165. Easy-to-remove box door; 166. Quick-release bolt. Detailed Implementation

[0030] The present invention will now be described in detail with reference to the accompanying drawings, as shown below. Figure 1 and attached Figure 2As shown, a copper-clad aluminum rod single-pull device includes support legs 1, a worktable 2, longitudinal rollers 3, transverse rollers 4, roller frame 5, mold 6, mounting base 7, single-pull roller 8, anti-slip layer 9, single-pull motor 10, air compressor body 11, dust collector body 12, and copper-clad aluminum rod 13. Multiple support legs 1 are bolted to the four corners of the lower end of the worktable 2, supporting the worktable 2. A waste outlet is located on the right side of the middle part of the worktable 2. Two longitudinal rollers 3 are respectively shaft-connected to the worktable. The front and rear sides of the upper left side of the worktable 2 serve as limiting points; the two transverse rollers 4 are respectively shafted between the upper and lower sides of the two roller frames 5, and the roller frames 5 support the copper-clad aluminum rod 13; the lower ends of the two roller frames 5 are bolted to the front and rear sides of the upper left side of the worktable 2, and are respectively located on the right side of the two longitudinal rollers 3, serving to support the transverse rollers 4; the mold 6 is bolted to the middle part of the upper end of the worktable 2, serving to change the diameter of the copper-clad aluminum rod 13; the two... The mounting bases 7 are bolted to the front and rear sides of the upper right side of the workbench 2, respectively, and support the single pull rollers 8. The two single pull rollers 8 are respectively shafted between the two mounting bases 7 on the upper and lower sides. The outer surfaces of the two single pull rollers 8 are coated with anti-slip layers 9. The front end of the single pull roller 8 on the upper side penetrates the upper side of the mounting base 7 on the front side, and the anti-slip layer 9 provides anti-slip function. The single pull motor 10 is bolted to the upper front end of the mounting base 7 on the front side, and the output shaft of the single pull motor 10 is connected to the front end of the single pull roller 8 on the upper side via a coupling. The single pull motor 10 drives the single pull roller 8 to pull the copper-clad aluminum rod 13. The air compressor body 11 is separately located on the lower left side of the workbench 2 and is located inside the multiple support legs 1. The air compressor body 11 pumps air. The dust collector body 12 is separately located on the left side of the middle rear part of the workbench 2, and filters dust from the air.

[0031] One type of copper-clad aluminum rod single-pull device also includes a dust blowing and cleaning box structure 14, an electric cutting box structure 15, and a convenient waste collection box structure 16. The dust blowing and cleaning box structure 14 is connected to the air compressor body 11; the electric cutting box structure 15 is connected to the workbench 2; and the convenient waste collection box structure 16 is separately set on the lower right side of the workbench 2, which is conducive to realizing the functions of dust cleaning, cutting, and waste collection.

[0032] The dust blowing cleaning box structure 14 includes an annular air duct 141, a dust blowing box 142, a support rod 143, an annular cleaning sponge 144, air outlets 145, and quick connectors 146. The annular air duct 141 is located on the right side inside the dust blowing box 142. Through holes are respectively opened on the left and right sides of the middle part inside the dust blowing box 142. One end of the support rod 143 is integrated with the lower side of the annular air duct 141, and the other end is bolted to the right side of the lower inner wall of the dust blowing box 142. The annular cleaning sponge 144 is glued to the inside of the through hole on the right side. The air outlets 145 are respectively opened on the middle part of the inner side of the annular air duct 141. The quick connector 146 is threaded into the air inlet located in the middle of the upper side of the annular air duct 141. When cleaning the dust on the outer wall of the copper-clad aluminum rod 13, the air compressor body 11 is started by controlling the control panel set outside. At this time, the air compressor body 11 delivers air to the quick connector 146 through the pipeline. Then, the air enters the annular air duct 141 through the quick connector 146 and is blown out from the air outlet 145. When the copper-clad aluminum rod 13 passes through the annular air duct 141, the dust on the outer wall will be blown off. Then, the outer wall of the copper-clad aluminum rod 13 is wiped by the annular cleaning sponge 144, thus achieving the function of cleaning the dust on the outer wall of the copper-clad aluminum rod 13.

[0033] In this implementation plan, in conjunction with the appendix Figure 3 As shown, the electric cutting box structure 15 includes an electric push rod 151, a cutting box 152, a mounting plate 153, a cutting motor 154, and a cutting blade 155. The upper end of the electric push rod 151 is bolted to the right side of the middle part of the upper inner wall of the cutting box 152; the lower left and right sides of the middle part of the inside of the cutting box 152 are respectively provided with inlet and outlet holes; the upper middle part of the mounting plate 153 is bolted to the lower end of the electric push rod 151; the cutting motor 154 is bolted to the lower end of the mounting plate 153; The cutting blade 155 is keyed to the output shaft of the cutting motor 154. When cutting the copper-clad aluminum rod 13, the cutting motor 154 is started by controlling the control panel set outside. At this time, the cutting motor 154 drives the cutting blade 155 to rotate. Then, the electric push rod 151 is extended by controlling the control panel set outside. At this time, the electric push rod 151 drives the mounting plate 153 to move downward. At this time, the mounting plate 153 drives the cutting motor 154 to move downward, so that the cutting blade 155 contacts the copper-clad aluminum rod 13, realizing the function of cutting the copper-clad aluminum rod 13.

[0034] In this implementation plan, in conjunction with the appendix Figure 4As shown, the easy-to-clean waste collection box structure 16 includes a waste collection box 161, an operating handle 162, a support frame 163, casters 164, an easy-to-remove box door 165, and quick-release bolts 166. The operating handle 162 is bolted to the upper sides of both the left and right ends of the waste collection box 161. Multiple support frames 163 are bolted to one end at each of the four lower corners of the waste collection box 161, and to the other end of each support frame 163 at one end, respectively, and to the other end of each support frame 163 at one of the four lower corners. The easy-to-remove box door 165 is connected to the lower end of the waste collection box 161 via multiple quick-release bolts 166. At the opening in the middle, the waste generated during the cutting of the copper-clad aluminum rod 13 will fall into the waste collection box 161 through the waste outlet. The waste collection box 161 collects the waste generated during the cutting of the copper-clad aluminum rod 13. The waste collection box 161 can be moved to a designated position by operating the handle 162 and the casters 164. When cleaning the waste in the waste collection box 161, the quick-release bolt 166 can be loosened and the easy-to-remove box door 165 can be removed. At this time, the waste inside the waste collection box 161 can be cleaned, realizing the function of convenient cleaning of the waste collection box 161.

[0035] In this embodiment, specifically, the lower end of the dust blowing box 142 is bolted to the left side of the middle part of the upper end of the workbench 2; the upper right side of the dust blowing box 142 has a pipe hole, which facilitates the connection between the air compressor body 11 and the quick connector 146.

[0036] In this embodiment, specifically, the air intake of the dust collector body 12 is connected to the dust removal port pipe on the upper left side of the dust blowing box 142.

[0037] In this embodiment, specifically, the air outlet of the air compressor body 11 is connected to the quick connector 146 via a pipeline.

[0038] In this embodiment, specifically, the lower end of the cutting box 152 is bolted to the right side of the middle part of the upper end of the workbench 2, and the cutting box 152 is covered on the outside of the waste outlet.

[0039] In this embodiment, specifically, the waste collection box 161 is separately installed on the lower right side of the workbench 2, and is also located below the waste inlet.

[0040] In this embodiment, specifically, the annular cleaning sponge 144 is made of polyvinyl alcohol sponge layer; the quick connector 146 is a PC quick-connect threaded straight connector.

[0041] In this embodiment, specifically, the cutting blade 155 is a resin grinding wheel.

[0042] In this embodiment, specifically, the movable wheel 164 is a parking brake type nylon universal wheel.

[0043] In this embodiment, specifically, the copper-clad aluminum rod 13 is disposed between the two longitudinal rollers 3 and between the two transverse rollers 4. The copper-clad aluminum rod 13 is also disposed between the two anti-slip layers 9. The copper-clad aluminum rod 13 passes through the two through holes, and also passes through the mold 6 and the two discharge holes. The copper-clad aluminum rod 13 is also located inside the annular air duct 141 and inside the annular cleaning sponge 144. The annular cleaning sponge 144 is in contact with the outer wall of the copper-clad aluminum rod 13.

[0044] In this embodiment, specifically, the anti-slip layer 9 is a rubber anti-slip layer.

[0045] In this embodiment, specifically, the electric push rod 151 is an HLT80-A-S500-QDZ type electric push rod; the cutting motor 154 is a Y80M1-2 type motor; the single pull motor 10 is a BWD09-9 type geared motor; the air compressor body 11 is a TG90A type air compressor; and the dust collector body 12 is an MC-800 type dust collector.

[0046] In this embodiment, specifically, the copper-clad aluminum rod 13 is wound around an external winding device on its right side.

[0047] In this embodiment, specifically, the electric push rod 151, the cutting motor 154, the single pull motor 10, the air compressor body 11, and the dust collector body 12 are electrically connected to the control panel set outside.

[0048] Working principle

[0049] In this invention, when cleaning the dust on the outer wall of the copper-clad aluminum rod 13, the air compressor body 11 is started via an external control panel. The air compressor body 11 then delivers air through a pipeline to the quick connector 146. The air then enters the annular duct 141 through the quick connector 146 and is blown out from the air outlet 145. As the copper-clad aluminum rod 13 passes through the annular duct 141, the dust on its outer wall is blown off. The outer wall of the copper-clad aluminum rod 13 is then wiped by the annular cleaning sponge 144, thus cleaning the dust from the outer wall of the copper-clad aluminum rod 13. When cutting the copper-clad aluminum rod 13, the cutting motor 154 is started via an external control panel. The cutting motor 154 drives the cutting blade 155 to rotate. Then, the electric push rod is controlled via the external control panel. When cylinder 151 extends, the electric push rod 151 drives the mounting plate 153 to move downwards. At this time, the mounting plate 153 drives the cutting motor 154 to move downwards, so that the cutting blade 155 contacts the copper-clad aluminum rod 13, realizing the function of cutting the copper-clad aluminum rod 13. The waste generated when the copper-clad aluminum rod 13 is cut will fall into the waste collection box 161 through the waste outlet. The waste collection box 161 realizes the function of collecting the waste generated when the copper-clad aluminum rod 13 is cut. The operation handle 162 and the moving wheel 164 make it easy to move the waste collection box 161 to the designated position. When cleaning the waste in the waste collection box 161, the quick release bolt 166 can be loosened and the easy-to-remove box door 165 can be removed. At this time, the waste inside the waste collection box 161 can be cleaned, realizing the function of convenient cleaning of the waste collection box 161.

[0050] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution of this utility model, falls within the protection scope of this utility model.

Claims

1. A copper-clad aluminum rod single-pull device, characterized in that, The copper-clad aluminum rod single-pull device includes support legs (1), a workbench (2), longitudinal rollers (3), transverse rollers (4), roller frame (5), mold (6), mounting base (7), single pull roller (8), anti-slip layer (9), single pull motor (10), air compressor body (11), dust collector body (12), copper-clad aluminum rod (13), dust blowing and cleaning box structure (14), electric cutting box structure (15), and easy-to-clean waste collection box structure (16). Multiple support legs (1) are bolted to the four corners of the lower end of the workbench (2). A waste outlet is opened on the right side of the middle part of the workbench (2). Two longitudinal rollers (3) are respectively shafted to the front and rear sides of the upper left side of the workbench (2). The transverse rollers (4) are respectively shafted between the two roller frames (5) on the upper and lower sides; the lower ends of the two roller frames (5) are respectively bolted to the front and rear sides of the upper left side of the workbench (2), and are respectively located on the right side of the two longitudinal rollers (3); the mold (6) is bolted to the middle part of the upper end of the workbench (2); the lower ends of the two mounting seats (7) are respectively bolted to the front and rear sides of the upper right side of the workbench (2); the two single pull rollers (8) are respectively shafted between the two mounting seats (7) on the upper and lower sides, and the outer surfaces of the two single pull rollers (8) are glued with anti-slip layers (9), and the front end of the single pull roller (8) set on the upper side penetrates the front side of the single pull roller (3). The mounting base (7) is located on the upper side; the single-pull motor (10) is bolted to the upper side of the front end of the mounting base (7) and the output shaft of the single-pull motor (10) is connected to the front end coupling of the single-pull roller (8) located on the upper side; the air compressor body (11) is separately located on the lower left side of the workbench (2) and the air compressor body (11) is located inside the multiple support legs (1); the dust collector body (12) is separately located on the left side of the middle part of the rear side of the workbench (2); the air compressor body (11) is connected to the dust blowing and cleaning box structure (14); the workbench (2) is connected to the electric cutting box structure (15); the dust blowing and cleaning box structure (14) Includes an annular air duct (141), a dust blowing box (142), a support rod (143), an annular cleaning sponge (144), an air outlet (145), and a quick connector (146). The annular air duct (141) is located on the right side inside the dust blowing box (142). Through holes are respectively opened on the left and right sides of the middle part inside the dust blowing box (142). One end of the support rod (143) is integrated with the lower side of the annular air duct (141), and the other end is bolted to the right side of the lower inner wall of the dust blowing box (142). The annular cleaning sponge (144) is glued to the inside of the through hole on the right side. The air outlets (145) are respectively opened around the middle part inside the annular air duct (141).The quick connector (146) is threaded into the air inlet located in the middle of the upper side of the annular duct (141).

2. The copper-clad aluminum rod single-pull device as described in claim 1, characterized in that, The electric cutting box structure (15) includes an electric push rod (151), a cutting box (152), a mounting plate (153), a cutting motor (154), and a cutting blade (155). The upper end of the electric push rod (151) is bolted to the right side of the middle part of the upper inner wall of the cutting box (152). The cutting box (152) has inlet and outlet holes on the left and right sides of the lower part of the middle part of the interior. The middle part of the upper end of the mounting plate (153) is bolted to the lower end of the electric push rod (151). The cutting motor (154) is bolted to the lower end of the mounting plate (153). The cutting blade (155) is keyed to the output shaft of the cutting motor (154).

3. The copper-clad aluminum rod single-pull device as described in claim 1, characterized in that, The aforementioned easy-to-clean waste collection box structure (16) includes a waste collection box (161), an operating handle (162), a support frame (163), casters (164), an easy-to-remove box door (165), and quick-release bolts (166). The operating handle (162) is bolted to the upper side of both the left and right ends of the waste collection box (161). One end of each of the multiple support frames (163) is bolted to the four corners of the lower end of the waste collection box (161), and the other end is bolted to the casters (164). The easy-to-remove box door (165) is connected to the opening at the middle part of the lower end of the waste collection box (161) by multiple quick-release bolts (166).

4. The copper-clad aluminum rod single-pull device as described in claim 1, characterized in that, The lower end of the dust blowing box (142) is bolted to the left side of the middle part of the upper end of the workbench (2); a pipe hole is opened on the upper right side of the dust blowing box (142).

5. The copper-clad aluminum rod single-pull device as described in claim 1, characterized in that, The air inlet of the dust collector body (12) is connected to the dust removal port pipe on the upper left side of the dust blowing box (142).

6. The copper-clad aluminum rod single-pull device as described in claim 1, characterized in that, The air outlet of the air compressor body (11) is connected to the quick connector (146) via a pipeline.

7. The copper-clad aluminum rod single-pull device as described in claim 2, characterized in that, The lower end of the cutting box (152) is bolted to the right side of the middle part of the upper end of the workbench (2), and the cutting box (152) is covered on the outside of the waste outlet.

8. The copper-clad aluminum rod single-pull device as described in claim 3, characterized in that, The waste collection box (161) is separately located on the lower right side of the workbench (2) and is also located below the waste inlet.

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