Finished cement product homogenizing device
By introducing monitoring components and a mixing mechanism into the cement homogenization device, the problem of cement slurry temperature control was solved, achieving an effective combination of temperature monitoring and mixing, and improving the uniformity and mixing efficiency of the cement product.
Patent Information
- Application Number
- CN202422997577.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing technologies cannot effectively monitor and control the temperature of cement slurry, resulting in poor homogenization of finished cement products.
A cement homogenization device was designed, comprising a monitoring component, an active mechanism, a driven mechanism, a limiting mechanism, a mixing mechanism, and a scraping mechanism. The device detects the slurry temperature using a temperature sensor and uses a heating element and a motor to drive the mixing mechanism for temperature regulation and uniform mixing.
It enables real-time monitoring and control of cement slurry temperature, improves the uniformity of finished cement and mixing efficiency, reduces residue adhesion, and enhances the practicality and versatility of the equipment.
Smart Images

Figure CN223545465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cement production technology, and in particular to a cement product homogenization device. Background Technology
[0002] Cement homogenization refers to a process of uniformly mixing cement slurry to ensure the uniformity of cement composition, thereby improving the overall performance and stability of the cement. Specifically, cement homogenization involves using specific technological measures to reduce fluctuations in the chemical composition of cement, ensuring its uniformity.
[0003] Chinese patent document CN209221960U discloses a cement homogenization device for mill outlets. This invention achieves effective mixing and homogenization of cement exiting the mill by incorporating a mixing motor, mixing column, feed pipe, discharge pipe, connecting ring, transparent cover, electromagnet unit, U-shaped handle, conductive unit, and wire unit on the mixing and homogenization tank. The aforementioned patent document offers advantages such as preventing cement from being easily stirred up and leaking during the mixing process, a reasonable and effective cover structure, convenient and quick cover removal and placement, good overall protection of the feed position, and better protection for the operating environment and operators.
[0004] While the aforementioned patent documents can prevent cement from being easily blown away and leaking during the mixing process, they cannot monitor and control the temperature of the cement slurry. This can lead to the cement slurry being too hot or too cold, which can affect the homogenization of the finished cement product and result in poor homogenization. Utility Model Content
[0005] The main purpose of this invention is to provide a cement homogenization device that can effectively solve the problem of not being able to monitor and control the temperature of cement slurry.
[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0007] A cement homogenization device includes an outer tank. A base is fixedly connected to the lower end of the outer surface of the outer tank. A feed pipe is fixedly connected to the upper right side of the outer surface of the outer tank. A discharge pipe is fixedly connected to the lower left side of the outer surface of the outer tank. A monitoring component is fixedly connected to the middle of the inner cavity of the outer tank. A motor is installed and fixedly mounted on the upper middle of the outer surface of the outer tank. An active mechanism is fixedly connected to the lower output end of the motor. A driven mechanism is rotatably connected to the upper part of the active mechanism. A limit mechanism is meshed with the external parts of the driven mechanism, and the external part of the limit mechanism is fixedly connected to the upper side of the inner part of the monitoring component. A stirring mechanism is symmetrically fixedly connected to the lower left and right sides of the driven mechanism. A scraping mechanism is fixedly connected to the lower part of the active mechanism.
[0008] Preferably, the monitoring component includes an inner tank two, a plurality of temperature sensors are fixedly installed at intervals on the rear part of the outer surface of the inner tank two, and a heating tube is fixedly connected to the outer surface of the inner tank two, and the heating tube is located inside the gap between the inner surface of the outer tank one and the outer surface of the inner tank two.
[0009] Preferably, the active mechanism includes a connecting shaft, a drive gear is fixedly connected to the lower end of the outer surface of the connecting shaft, and the upper end of the outer surface of the connecting shaft is fixedly connected to the lower output end of the motor.
[0010] Preferably, the driven mechanism includes a connecting plate, with driven gears symmetrically rotatably connected to the lower left and right parts of the outer surface of the connecting plate, and the middle part of the connecting plate is rotatably connected to the middle part of the outer surface of the connecting shaft. The outer surfaces of the two driven gears are respectively meshed with the left and right parts of the outer surface of the driving gear.
[0011] Preferably, the limiting mechanism includes an internal gear ring, an annular plate is fixedly connected to the middle of the outer surface of the internal gear ring, an annular fixing frame is rotatably connected to the outer surface of the annular plate, and the outer surface of the annular fixing frame is fixedly connected to the upper part of the inner wall of the inner tank. The inner surface of the annular fixing frame meshes with the outer surfaces of two driven gears.
[0012] Preferably, the stirring mechanism includes a connecting plate, an arc-shaped plate is fixedly connected to the lower middle part of the outer surface of the connecting plate, and the upper part of the outer surface of the connecting plate is fixedly connected to the lower middle part of the corresponding driven gear.
[0013] Preferably, the scraping mechanism includes a rotating column, with scraper plates symmetrically fixedly connected to the upper and lower parts of the outer surface of the rotating column, and the upper part of the outer surface of the rotating column is fixedly connected to the middle part of the lower end of the outer surface of the drive gear.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. This utility model uses a monitoring component to detect and regulate the temperature of the added cement slurry. The active mechanism drives the driven mechanism to rotate, and the driven mechanism drives the corresponding mixing mechanism to rotate, thus improving the practicality of the device. The limiting mechanism guides and limits the movement of the driven mechanism. Under the action of the mixing mechanism, the added cement slurry can be fully mixed. Furthermore, the scraping mechanism facilitates the cleaning of residues inside the monitoring component, improving the practicality and versatility of the device.
[0016] 2. When the drive gear of this utility model is driven by the motor to rotate, the drive gear will drive the rotating column to rotate, thereby causing the two scraper blades connected to it to rotate against the inner wall of the inner tank. This allows the rotating scraper blades to promptly remove the residue adsorbed on the inner wall of the inner tank, facilitating the cleaning of the inner cavity of the inner tank and avoiding the phenomenon of residue remaining on the inner wall of the inner tank for a long time and being difficult to clean. This improves the practicality and versatility of the device. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the monitoring component of this utility model;
[0019] Figure 3 This is a schematic diagram of the active mechanism, driven mechanism, and limiting mechanism of this utility model;
[0020] Figure 4 This is a schematic diagram of the mixing mechanism and scraping mechanism of this utility model.
[0021] In the diagram: 1. Outer tank 1; 2. Base; 3. Feed pipe; 4. Discharge pipe; 5. Monitoring component; 51. Inner tank 2; 52. Temperature sensor; 53. Heating element; 6. Motor; 7. Active mechanism; 71. Connecting shaft; 72. Driven gear; 8. Driven mechanism; 81. Connecting plate; 82. Driven gear; 9. Limiting mechanism; 91. Internal gear ring; 92. Annular plate; 93. Annular fixing frame; 10. Stirring mechanism; 101. Connecting disc; 102. Bow-shaped plate; 11. Scraping mechanism; 111. Rotating column; 112. Scraping plate. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] like Figure 1As shown, a cement homogenization device includes an outer tank 1. A base 2 is fixedly connected to the lower end of the outer surface of the outer tank 1. A feed pipe 3 is fixedly connected to the upper right side of the outer surface of the outer tank 1. A discharge pipe 4 is fixedly connected to the lower left side of the outer surface of the outer tank 1. A monitoring component 5 is fixedly connected to the middle of the inner cavity of the outer tank 1, which can detect and adjust the temperature of the added cement slurry. A motor 6 is fixedly installed in the middle of the upper part of the outer surface of the outer tank 1. An active mechanism 7 is fixedly connected to the lower output end of the motor 6, which can drive a driven mechanism 8 to rotate. The upper part of the active mechanism 7 is rotatably connected to the driven mechanism 8, which can drive the corresponding mixing mechanism 10 to rotate. The driven mechanism 8 is externally engaged with the limiting mechanism 9, which can guide and limit the movement of the driven mechanism 8. The limiting mechanism 9 is externally fixedly connected to the upper side of the monitoring component 5. The lower left and right sides of the driven mechanism 8 are symmetrically fixedly connected to the mixing mechanism 10, which can fully mix the cement slurry. The lower part of the active mechanism 7 is fixedly connected to the scraping mechanism 11, which can facilitate the cleaning of residue inside the monitoring component 5.
[0024] To achieve the purpose of detecting and adjusting the temperature of the added cement slurry, please refer to... Figure 2 The monitoring component 5 includes an inner tank 2 51. Several temperature sensors 52 are installed and fixed at intervals on the rear of the outer surface of the inner tank 2 51, which can monitor the temperature of cement slurry at different liquid levels in the inner cavity of the inner tank 2 51. A heating tube 53 is fixedly connected to the outer surface of the inner tank 2 51, which can heat up the cement slurry in the inner cavity of the inner tank 2 51. The heating tube 53 is located inside the gap between the inner surface of the outer tank 1 and the outer surface of the inner tank 2 51.
[0025] To achieve the purpose of driving the driven mechanism 8 to rotate, refer to... Figure 3 The active mechanism 7 includes a connecting shaft 71, and a driving gear 72 is fixedly connected to the lower end of the outer surface of the connecting shaft 71. It can mesh with the outer surfaces of the two driven gears 82 to make them rotate. The upper end of the outer surface of the connecting shaft 71 is fixedly connected to the lower output end of the motor 6.
[0026] To achieve the goal of driving the corresponding stirring mechanism 10 to rotate, refer to... Figure 3 The driven mechanism 8 includes a connecting plate 81. The lower left and right sides of the outer surface of the connecting plate 81 are symmetrically rotatably connected to driven gears 82, which can drive the corresponding bow-shaped plate 102 to fully mix the cement slurry when rotating. The middle part of the connecting plate 81 is rotatably connected to the middle part of the outer surface of the connecting shaft 71. The outer surfaces of the two driven gears 82 are respectively meshed with the left and right sides of the outer surface of the driving gear 72.
[0027] To achieve the purpose of guiding and limiting the movement of the driven mechanism 8, refer to Figure 3 The limiting mechanism 9 includes an internal gear ring 91, which can limit the movement of the two driven gears 82 and prevent the two driven gears 82 from shaking and shifting when rotating around the driving gear 72. An annular plate 92 is fixedly connected to the middle of the outer surface of the internal gear ring 91, which can support and guide the internal gear ring 91. An annular fixing frame 93 is rotatably connected to the outer surface of the annular plate 92, which can fix the internal gear ring 91. The outer surface of the annular fixing frame 93 is fixedly connected to the upper part of the inner wall of the inner tank 51, and the inner surface of the annular fixing frame 93 meshes with the outer surfaces of the two driven gears 82.
[0028] To ensure thorough mixing of the added cement slurry, please refer to... Figure 4 The stirring mechanism 10 includes a connecting plate 101, an arc-shaped plate 102 is fixedly connected to the middle of the lower end of the outer surface of the connecting plate 101, and the upper end of the outer surface of the connecting plate 101 is fixedly connected to the middle of the lower end of the outer surface of the corresponding driven gear 82.
[0029] When the driven gear 82 meshes with the outer surface of the driving gear 72, the driven gear 82 will rotate around the driving gear 72 and drive the corresponding bow plate 102 to rotate, thereby fully mixing the cement slurry in the inner cavity of the inner tank 51 through the two bow plates 102.
[0030] To facilitate the cleaning of residue inside monitoring component 5, please refer to... Figure 4 The scraping mechanism 11 includes a rotating column 111. Scraper plates 112 are symmetrically fixedly connected to the upper and lower parts of the outer surface of the rotating column 111. The upper part of the outer surface of the rotating column 111 is fixedly connected to the middle part of the lower part of the outer surface of the drive gear 72.
[0031] When cement slurry adheres to the inner wall of the inner tank 51, the drive gear 72, driven by the motor 6, will drive the two scraper blades 112 to move synchronously. This allows the two scraper blades 112, which are in contact with the inner wall of the inner tank 51, to scrape off the cement slurry and other residues adhering to the inner wall of the inner tank 51 in a timely manner, thus avoiding a large amount of residue adsorbed on the inner wall of the inner tank 51 and affecting the homogenization effect of the cement.
[0032] It should be noted that the model of motor 6 in this utility model is yzs132s2-2 and the model of temperature sensor 52 is 602F-3500F. The specific installation method, circuit connection method and control method of motor 6 and temperature sensor 52 are all conventional designs, and this utility model will not describe them in detail.
[0033] The working principle of this utility model is as follows: After the cement slurry is injected into the inner cavity of the inner tank 51, the temperature of the cement slurry in the inner cavity of the inner tank 51 is monitored by several temperature sensors 52. If the temperature of the cement slurry in the inner cavity of the inner tank 51 is too low, the heating tube 53 is turned on, so that the heating tube 53 starts to heat the cement slurry in the inner cavity of the inner tank 51 to a certain extent. When it is necessary to stir the cement slurry in the inner cavity of the inner tank 51, the power of the motor 6 is turned on, so that the power of the motor 6 drives the connecting shaft 71 to start rotating, thereby causing the drive gear 72 to start rotating and drive the driven gear 82 to mesh with it, which in turn drives the corresponding bow plate 102 to rotate and fully stir the cement slurry in the inner cavity of the inner tank 51. At the same time, the rotating drive gear 72 can drive the two scraper plates 112 to rotate, so that the two scraper plates 112 scrape off the residue adsorbed on the inner wall of the inner tank 51.
[0034] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cement homogenization device, comprising an outer tank (1), characterized in that: A base (2) is fixedly connected to the lower end of the outer surface of the outer tank (1). A feed pipe (3) is fixedly connected to the upper right side of the outer surface of the outer tank (1). A discharge pipe (4) is fixedly connected to the lower left side of the outer surface of the outer tank (1). A monitoring component (5) is fixedly connected to the middle of the inner cavity of the outer tank (1). A motor (6) is fixedly installed in the middle of the upper part of the outer surface of the outer tank (1). An active mechanism (7) is fixedly connected to the lower output end of the motor (6). A driven mechanism (8) is rotatably connected to the upper part of the active mechanism (7). A limiting mechanism (9) is meshed with the outside of the driven mechanism (8). The outside of the limiting mechanism (9) is fixedly connected to the upper inside of the monitoring component (5). A stirring mechanism (10) is symmetrically fixedly connected to the lower left and right sides of the driven mechanism (8). A scraping mechanism (11) is fixedly connected to the lower part of the active mechanism (7).
2. The cement homogenization device according to claim 1, characterized in that: The monitoring component (5) includes an inner tank (51), and several temperature sensors (52) are fixedly installed at intervals on the rear part of the outer surface of the inner tank (51). A heating tube (53) is fixedly connected to the outer surface of the inner tank (51), and the heating tube (53) is located inside the gap between the inner surface of the outer tank (1) and the outer surface of the inner tank (51).
3. The cement product homogenization device according to claim 1, characterized in that: The active mechanism (7) includes a connecting shaft (71), the lower end of the outer surface of the connecting shaft (71) is fixedly connected to an active gear (72), and the upper end of the outer surface of the connecting shaft (71) is fixedly connected to the lower output end of the motor (6).
4. A cement product homogenization device according to claim 3, characterized in that: The driven mechanism (8) includes a connecting plate (81). The lower left and right sides of the outer surface of the connecting plate (81) are symmetrically rotatably connected to driven gears (82). The middle part of the connecting plate (81) is rotatably connected to the middle part of the outer surface of the connecting shaft (71). The outer surfaces of the two driven gears (82) are close to each other and respectively mesh with the left and right sides of the outer surface of the driving gear (72).
5. A cement product homogenization device according to claim 4, characterized in that: The limiting mechanism (9) includes an internal gear ring (91), an annular plate (92) is fixedly connected to the middle of the outer surface of the internal gear ring (91), an annular fixing frame (93) is rotatably connected to the outer surface of the annular plate (92), and the outer surface of the annular fixing frame (93) is fixedly connected to the upper part of the inner wall of the inner tank (51). The inner surface of the annular fixing frame (93) meshes with the outer surfaces of two driven gears (82).
6. A cement product homogenization device according to claim 4, characterized in that: The stirring mechanism (10) includes a connecting plate (101), and an arc-shaped plate (102) is fixedly connected to the middle of the lower end of the outer surface of the connecting plate (101). The upper end of the outer surface of the connecting plate (101) and the middle of the lower end of the outer surface of the corresponding driven gear (82) are fixedly connected.
7. A cement product homogenization device according to claim 3, characterized in that: The scraping mechanism (11) includes a rotating column (111), and scraper plates (112) are symmetrically fixedly connected to the upper and lower parts of the outer surface of the rotating column (111). The upper part of the outer surface of the rotating column (111) is fixedly connected to the middle part of the lower part of the outer surface of the drive gear (72).
Citation Information
Patent Citations
Milled cement homogenizing device
CN209221960U