Full-automatic batching system for silicone rubber preparation

By designing a fully automated batching system with scraping and stirring mechanisms, the problem of difficult-to-clean ingredients adhering to the inner wall of the mixing drum is solved, achieving automated scraping and stirring to ensure thorough mixing of ingredients.

CN223545510UActive Publication Date: 2025-11-14ZHENJIANG HAOFENG SILICON MATERIALS CO LTD
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Patent Information

Application Number
CN202422072495.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-11-14
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

In existing silicone rubber batching devices, the inner wall of the mixing drum is prone to sticking with the batching material, making cleaning difficult.

Method used

A fully automated batching system including a scraping mechanism and a stirring mechanism was designed. The scraping mechanism uses a motor-driven rotating shaft to drive the bottom scraper and side scraper to scrape off the batching material adhering to the inner wall, and the batching material is fully stirred by the stirring rod and stirring blade.

Benefits of technology

It achieves automated scraping and mixing, avoiding the adhesion of ingredients to the inner wall of the mixing drum, making cleaning easier and ensuring that the ingredients are fully mixed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of silicone rubber preparation, and discloses a full-automatic batching system for silicone rubber preparation, which solves the problem that ingredients are easy to adhere to the inner wall of an existing stirring barrel after long-time use, so that the interior of the stirring barrel is difficult to clean, and comprises a mixing barrel, a feeding hole is fixedly formed in the top of the mixing barrel, and a discharging hole is formed in the bottom of the mixing barrel. A stirring mechanism and a scraping mechanism are installed on the inner side of the material mixing barrel, supporting legs are fixedly installed at the bottom of the material mixing barrel at equal angles, a discharging port is fixedly formed in the bottom of the material mixing barrel, and the scraping mechanism comprises a rotating shaft located on the inner side of the material mixing barrel; according to the material mixing device disclosed by the utility model, the bottom scraping rod can rotate through the cooperation of the motor, the rotating shaft, the fixing sleeve and the connecting rod I, and the side scraping rod can rotate through the cooperation of the outer ring, the connecting rod II and the top ring, so that ingredients adhered to the bottom and the side wall of the inner side of the material mixing barrel can be scraped; therefore, the interior of the mixing barrel can be conveniently cleaned subsequently.
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Description

Technical Field

[0001] This utility model belongs to the field of silicone rubber preparation technology, specifically a fully automated batching system for silicone rubber preparation. Background Technology

[0002] Silicone rubber refers to rubber whose main chain is composed of alternating silicon and oxygen atoms, with two organic groups usually attached to each silicon atom. Ordinary silicone rubber mainly consists of siloxane chains containing methyl groups and a small amount of vinyl groups. The introduction of phenyl groups can improve the high and low temperature resistance of silicone rubber, while the introduction of trifluoropropyl and cyano groups can improve its temperature and oil resistance. Silicone rubber has good low-temperature resistance. During the silicone rubber compounding process, the raw materials need to be stirred. According to the patent document with authorization announcement number CN214635935U, entitled "A Compounding Device for Silicone Rubber," several stirring rods are set on the rotating shaft to ensure thorough mixing of the materials during stirring. A dust collection device is installed in the device to solve the dust problem during stirring, reducing the impact on operator health. A dust exhaust pipe is installed in the dust collection device so that the sucked-in dust can return to the mixing drum without affecting the mixing ratio. However, the following drawbacks still exist:

[0003] It mixes ingredients by rotating the stirring rod. However, after prolonged use, ingredients tend to stick to the inner wall of the mixing drum, making it difficult to clean the inside of the mixing drum later. Utility Model Content

[0004] In view of the above situation and to overcome the defects of the prior art, this utility model provides a fully automated batching system for silicone rubber preparation, which effectively solves the problem that the inner wall of the mixing drum is prone to sticking with the batching material after long-term use, making it difficult to clean the inside.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automated batching system for preparing silicone rubber, comprising a mixing tank, wherein a feed inlet is fixedly installed on the top of the mixing tank, a stirring mechanism and a scraping mechanism are installed on the inner side of the mixing tank, support feet are fixedly installed at equal angles on the bottom of the mixing tank, and a discharge port is fixedly installed on the bottom of the mixing tank.

[0006] The scraping mechanism includes a rotating shaft located inside the mixing barrel, a fixed sleeve fixedly installed on the outside of the rotating shaft, a connecting rod fixedly installed at an equal angle on the outside of the fixed sleeve, and a bottom scraper fixedly installed at the bottom of the connecting rod, with the bottom of the bottom scraper fitting against the bottom of the inner side of the mixing barrel.

[0007] Preferably, the top end of the rotating shaft is rotatably connected to the top inner side of the mixing barrel, and the bottom end of the rotating shaft passes through the mixing barrel and is fixedly connected to a motor.

[0008] Preferably, a support plate is fixedly installed at the bottom of the motor, and a support rod is fixedly connected at an equal angle between the support plate and the bottom of the mixing tank.

[0009] Preferably, a side scraper is fixedly installed on the top of the connecting rod, and the side scraper is in contact with the inner wall of the mixing tank.

[0010] Preferably, an outer ring is fixedly installed on the outer side of the rotating shaft. The outer ring is located at the top of the inner side of the mixing barrel. A connecting rod two is fixedly installed at an equal angle on the outer side of the outer ring. A top ring is fixedly installed at one end of the connecting rod two. The bottom of the top ring is fixedly connected to the top of the side scraper.

[0011] Preferably, the stirring mechanism includes a sleeve fixed to the outside of the rotating shaft, the sleeve being located inside the mixing barrel, and stirring rods being fixedly installed at equal intervals on the outside of the sleeve.

[0012] Preferably, a fixing rod is installed at a constant angle on the outer side of the fixing sleeve, and a stirring blade is fixedly installed at a constant angle on the outer side of the fixing rod. The stirring blade is located above the connecting rod and below the stirring rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) This utility model, through the cooperation between the motor and the rotating shaft, as well as the fixed sleeve and the connecting rod one, enables the bottom scraper to rotate, and through the cooperation between the outer ring, the connecting rod two, and the top ring, enables the side scraper to rotate, thereby scraping off the ingredients adhering to the bottom and side wall of the mixing tank, thus facilitating the subsequent cleaning of the inside of the mixing tank.

[0015] (2) The new invention enables the stirring rod to rotate and stir the ingredients inside the mixing barrel through the cooperation between the motor, the rotating shaft and the sleeve, and the stirring blade to rotate and stir the ingredients at the bottom of the mixing barrel through the cooperation between the fixed sleeve and the fixed rod, thereby enabling the ingredients to be fully mixed and blended. Attached Figure Description

[0016] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0017] In the attached diagram:

[0018] Figure 1 This is a cross-sectional view of the mixing bucket of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall structure of the fully automated batching device for silicone rubber preparation according to this utility model;

[0020] Figure 3 This is a schematic diagram of the scraping mechanism of this utility model;

[0021] Figure 4 This is a schematic diagram of the stirring mechanism of this utility model;

[0022] In the diagram: 1. Mixing tank; 2. Feed inlet; 3. Support leg; 4. Scraping mechanism; 401. Rotating shaft; 402. Fixing sleeve; 403. Bottom scraper; 404. Motor; 405. Support plate; 406. Support rod; 407. Connecting rod one; 408. Side scraper; 409. Top ring; 4010. Outer ring; 4011. Connecting rod two; 5. Discharge port; 6. Mixing mechanism; 601. Sleeve; 602. Mixing rod; 603. Mixing blade; 604. Fixing rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0024] Example 1, by Figures 1-4 As shown, the present invention includes a mixing tank 1, a feed inlet 2 fixedly installed on the top of the mixing tank 1, a stirring mechanism 6 and a scraping mechanism 4 installed on the inner side of the mixing tank 1, support feet 3 fixedly installed at equal angles on the bottom of the mixing tank 1, and a discharge port 5 fixedly installed on the bottom of the mixing tank 1.

[0025] In Example 2, based on Example 1, the scraping mechanism 4 includes a rotating shaft 401 located inside the mixing tank 1. A fixing sleeve 402 is fixedly installed on the outer side of the rotating shaft 401. A connecting rod 407 is fixedly installed at an equal angle on the outer side of the fixing sleeve 402. A bottom scraper 403 is fixedly installed at the bottom of the connecting rod 407. The bottom of the bottom scraper 403 is in contact with the bottom of the inner side of the mixing tank 1. The top of the rotating shaft 401 is rotatably connected to the top of the inner side of the mixing tank 1. The bottom end of the rotating shaft 401 passes through the mixing tank 1 and is fixedly connected to a motor 404. The bottom of the motor 404 is fixedly installed with... There is a support plate 405, and a support rod 406 is fixedly connected to the bottom of the mixing tank 1 at equal angles. A side scraper 408 is fixedly installed on the top of the connecting rod 407. The side scraper 408 is in contact with the inner wall of the mixing tank 1. An outer ring 4010 is fixedly installed on the outer side of the rotating shaft 401. The outer ring 4010 is located at the top of the inner side of the mixing tank 1. A connecting rod 4011 is fixedly installed on the outer side of the outer ring 4010 at equal angles. A top ring 409 is fixedly installed at one end of the connecting rod 4011. The bottom of the top ring 409 is fixedly connected to the top of the side scraper 408.

[0026] First, start the motor 404, which drives the rotating shaft 401 to rotate, and also drives the sleeve 601 to rotate, while simultaneously driving the fixed sleeve 402 to rotate, and the connecting rod 407 to rotate. At this time, the bottom scraper 403 and the connecting rod 407 rotate to scrape off the ingredients adhering to the bottom and side wall of the mixing tank 1, thereby avoiding the inconvenience of cleaning the inside of the mixing tank 1 later.

[0027] In Example 3, based on Example 1, the stirring mechanism 6 includes a sleeve 601 fixed to the outside of the rotating shaft 401. The sleeve 601 is located inside the mixing tank 1. Stirring rods 602 are fixedly installed at equal intervals on the outside of the sleeve 601. A fixing rod 604 is installed at equal angles on the outside of the fixing sleeve 402. A stirring blade 603 is fixedly installed at equal angles on the outside of the fixing rod 604. The stirring blade 603 is located above the connecting rod 407 and below the stirring rod 602.

[0028] First, start the motor 404, which drives the rotating shaft 401 to rotate, and also drives the sleeve 601 to rotate, and simultaneously drives the stirring rod 602 to rotate, stirring the ingredients in the mixing tank 1. At the same time, the fixed sleeve 402 rotates, and the fixed rod 604 rotates, while the stirring blade 603 rotates, stirring the ingredients at the bottom of the inner side of the mixing tank 1. Finally, the ingredients inside the mixing tank 1 are fully stirred, so that the ingredients are fully mixed.

[0029] Working principle: In use, the motor 404 is first started, which drives the rotating shaft 401 to rotate, and the sleeve 601 to rotate. At the same time, the stirring rod 602 rotates, stirring the ingredients in the mixing tank 1. Simultaneously, the fixed sleeve 402 rotates, and the connecting rod 407 rotates. At this time, the bottom scraper 403 and the connecting rod 407 rotate, scraping off the ingredients adhering to the bottom and side walls of the mixing tank 1, thus avoiding the inconvenience of cleaning the inside of the mixing tank 1 later. At the same time, the fixed sleeve 402 drives the fixed rod 604 to rotate, and the stirring blade 603 rotates, stirring the ingredients at the bottom of the mixing tank 1. Finally, the ingredients inside the mixing tank 1 are fully stirred, so that the ingredients are fully mixed.

Claims

1. A fully automated batching system for preparing silicone rubber, comprising a mixing tank (1), characterized in that: The mixing tank (1) is fixedly equipped with a feed inlet (2) at the top, a stirring mechanism (6) and a scraping mechanism (4) are installed on the inner side of the mixing tank (1), support feet (3) are fixedly installed at equal angles at the bottom of the mixing tank (1), and a discharge port (5) is fixedly installed at the bottom of the mixing tank (1). The scraping mechanism (4) includes a rotating shaft (401) located inside the mixing tank (1). A fixing sleeve (402) is fixedly installed on the outside of the rotating shaft (401). A connecting rod (407) is fixedly installed at an equal angle on the outside of the fixing sleeve (402). A bottom scraper (403) is fixedly installed at the bottom of the connecting rod (407). The bottom of the bottom scraper (403) is in contact with the bottom of the inner side of the mixing tank (1).

2. The fully automated batching system for preparing silicone rubber according to claim 1, characterized in that: The top end of the rotating shaft (401) is rotatably connected to the top inner side of the mixing tank (1), and the bottom end of the rotating shaft (401) passes through the mixing tank (1) and is fixedly connected to a motor (404).

3. The fully automated batching system for preparing silicone rubber according to claim 2, characterized in that: A support plate (405) is fixedly installed at the bottom of the motor (404), and a support rod (406) is fixedly connected at an equal angle between the support plate (405) and the bottom of the mixing tank (1).

4. The fully automated batching system for preparing silicone rubber according to claim 1, characterized in that: A side scraper (408) is fixedly installed on the top of the connecting rod (407), and the side scraper (408) is in contact with the inner wall of the mixing tank (1).

5. The fully automated batching system for preparing silicone rubber according to claim 1, characterized in that: An outer ring (4010) is fixedly installed on the outer side of the rotating shaft (401). The outer ring (4010) is located on the top of the inner side of the mixing tank (1). A connecting rod (4011) is fixedly installed at an equal angle on the outer side of the outer ring (4010). A top ring (409) is fixedly installed at one end of the connecting rod (4011). The bottom of the top ring (409) is fixedly connected to the top of the side scraper (408).

6. The fully automated batching system for preparing silicone rubber according to claim 1, characterized in that: The stirring mechanism (6) includes a sleeve (601) fixed to the outside of the rotating shaft (401). The sleeve (601) is located inside the mixing tank (1). Stirring rods (602) are fixedly installed at equal intervals on the outside of the sleeve (601).

7. The fully automated batching system for preparing silicone rubber according to claim 1, characterized in that: A fixing rod (604) is installed at a constant angle on the outer side of the fixing sleeve (402). A stirring blade (603) is fixedly installed at a constant angle on the outer side of the fixing rod (604). The stirring blade (603) is located above the connecting rod (407) and below the stirring rod (602).