Polyurethane foam foaming machine
By introducing a mixing assembly consisting of a turntable and rotating gears, along with a quantitative feeding system using a hydraulic rod slide plate, into the foam foaming machine, the problem of uneven mixing in existing foam foaming machines has been solved, thus improving the foaming efficiency and quality of foam.
Patent Information
- Application Number
- CN202422837983.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Existing foaming machines used in foam production can only stir in one direction, resulting in poor mixing and consequently, less than ideal foaming efficiency and quality during foam production.
The mixing assembly, which uses a turntable and rotating gears connected by meshing, along with an auxiliary rod and a limiting frame, enables multi-directional mixing; and the combination of a hydraulic rod and a sliding plate enables quantitative feeding.
It improves the mixing effect and foaming quality of foam, ensures the uniformity and quantitative feeding of foam raw materials, and enhances the production efficiency and quality of foaming machines.
Smart Images

Figure CN223545615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyurethane foam processing technology, and in particular to a polyurethane foam blowing machine. Background Technology
[0002] Foam is a material made by foaming plastic particles. Foam is divided into PU foam, antistatic foam, conductive foam, EPE, antistatic EPE, CR, EVA, crosslinked PE, SBR and EPDM, etc. Foam has a series of characteristics such as elasticity, light weight, quick pressure-sensitive fixing, convenient use, flexible bending, ultra-thin volume and reliable performance.
[0003] Currently, the production and processing of foam typically requires the use of specialized foaming machines.
[0004] Patent application number 202022348269.2 discloses a foaming machine, including a base. A mixing tank is connected to the top of the base via a bracket. A first motor is mounted on the top of the mixing tank via a motor bracket. A reducer is connected to the end of the first motor's rotating shaft. A mixing shaft is located at the output shaft end of the reducer, and a mixing rod is connected to the mixing shaft. An emulsifying blade is mounted on the mixing rod. A fan is mounted on the top of the base on the right side of the mixing tank via a mounting base. The fan's outlet is connected to an air supply pipe, which connects to the air inlet at the top of the mixing tank. An air valve is installed on the air supply pipe. Heating elements are installed on the inner walls of both sides of the mixing tank. This foaming machine is simple to operate and has a clear structure, providing better conditions for foam production, resulting in higher quality foam, effectively ensuring the foam's pass rate, improving foam production efficiency, and increasing enterprise profits.
[0005] Disadvantages include: existing foaming machines used in foam production can only stir the foam raw materials in one direction, resulting in poor mixing and consequently, less than ideal foaming efficiency and quality during foam production. Utility Model Content
[0006] The purpose of this utility model is to provide a polyurethane foam foaming machine to solve the problem mentioned in the background art that the existing foaming machines used for foam production can only stir the foam raw materials in one direction, resulting in poor mixing effect and thus unsatisfactory foaming efficiency and quality during foam production.
[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0008] This utility model relates to a polyurethane foam blowing machine, comprising:
[0009] Main components: The main components include a collecting cylinder and a stirring tank;
[0010] The mixing tank is fixedly connected to the top of the collecting cylinder;
[0011] The stirring assembly includes a motor, a turntable, and an auxiliary rod.
[0012] The motor is installed at the top of the mixing tank, the turntable is rotatably connected to the inner top wall of the mixing tank, and the auxiliary rod is fixedly connected to the bottom of the turntable.
[0013] Furthermore, the stirring assembly also includes a rotating gear, a stirring rod, a limiting frame, and a mixing tank;
[0014] The stirring rod is installed at one end of the auxiliary rod, the rotating gear is fixedly connected to one end of the stirring rod, the turntable and the rotating gear are meshed, the mixing tank is fixedly connected to the center of the mixing tank, and the limiting frame is installed inside the mixing tank.
[0015] Furthermore, the outer side of the turntable is provided with teeth, and the turntable and the rotating gear are arranged on the same central axis.
[0016] Furthermore, one end of the stirring rod is located inside the mixing tank, and the outside of the stirring rod extends through the inside of the limiting frame.
[0017] Furthermore, the main component also includes a guide pipe, a housing, and a discharge pipe:
[0018] The feed pipe is fixedly connected to one side of the outer wall of the mixing tank, the box body is fixedly connected to one end of the feed pipe, and the discharge pipe is installed at the top of the box body.
[0019] Furthermore, it also includes feeding components;
[0020] The feeding assembly includes a hydraulic rod, a sliding plate, and a material storage tube;
[0021] The hydraulic rod is installed on the rear side of the box, the slide plate is installed on one end of the hydraulic rod, and the storage pipe is fixedly connected to the center of the bottom end of the slide plate.
[0022] Furthermore, the feeding assembly also includes a movable cover, a mounting bracket, and a sliding frame;
[0023] The movable cover is rotatably connected to the bottom end of the storage tube, the mounting bracket is fixedly connected to the inside of the box, the sliding frame is fixedly connected to the top of the mounting bracket, and the sliding plate is slidably connected to the inside of the sliding frame.
[0024] Compared with existing technologies, the advantages of this utility model are:
[0025] This invention, by setting up a stirring assembly, utilizes the meshing between a turntable and a rotating gear to drive the rotating gear during the turntable's rotation. This allows the stirring rod, guided by an auxiliary rod, to stir the foam inside the mixing tank, thereby improving the foam's mixing effect and foaming quality.
[0026] Based on the aforementioned beneficial effects, a vertically installed hydraulic rod is provided. Through the auxiliary cooperation between the hydraulic rod and the sliding plate, the sliding plate can repeatedly slide inside the sliding frame, quantitatively feeding the foam raw material in the feeding pipe through the storage pipe. This can assist the staff in quantitatively feeding the foam raw material, thereby improving the quality of foam foaming. Attached Figure Description
[0027] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0028] Figure 1 This is an axonometric view of the present invention;
[0029] Figure 2 This is an exploded view of the stirring assembly of this utility model;
[0030] Figure 3 This is an exploded view of the feeding assembly of this utility model;
[0031] Figure 4 This is a cross-sectional view of the stirring assembly of this utility model.
[0032] The attached diagram lists the components represented by each number as follows:
[0033] 11. Collection cylinder; 12. Mixing tank; 13. Feed guide pipe; 14. Box body; 15. Discharge pipe;
[0034] 21. Motor; 22. Turntable; 23. Auxiliary rod; 24. Rotating gear; 25. Stirring rod; 26. Limiting frame; 27. Mixing tank;
[0035] 31. Hydraulic rod; 32. Slide plate; 33. Material storage pipe; 34. Movable cover; 35. Mounting bracket; 36. Slide frame. Detailed Implementation
[0036] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0037] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0038] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0039] Please see Figure 1-4 As shown, this embodiment is a polyurethane foam blowing machine, comprising:
[0040] Main components: The main components include a collection cylinder 11 and a stirring tank 12;
[0041] The mixing tank 12 is fixedly connected to the top of the collecting cylinder 11;
[0042] The main components also include a guide pipe 13, a housing 14, and a discharge pipe 15.
[0043] The feed pipe 13 is fixedly connected to one side of the outer wall of the mixing tank 12, the box body 14 is fixedly connected to one end of the feed pipe 13, and the discharge pipe 15 is installed on the top of the box body 14.
[0044] The collecting cylinder 11 is used to provide a space for collecting foam material, the mixing tank 12 is used to provide a space for mixing foam material, the guide pipe 13 is used to provide a space for discharging foam material, and the box 14 is used to provide a space for discharging foam material in a quantitative manner. The discharging pipe 15 and the box 14 are interconnected.
[0045] The above parts are existing technical solutions;
[0046] The stirring assembly includes a motor 21, a turntable 22, and an auxiliary rod 23;
[0047] The motor 21 is installed at the top of the mixing tank 12, the turntable 22 is rotatably connected to the inner top wall of the mixing tank 12, and the auxiliary rod 23 is fixedly connected to the bottom of the turntable 22.
[0048] The mixing assembly also includes a rotating gear 24, a stirring rod 25, a limiting frame 26, and a mixing tank 27;
[0049] The stirring rod 25 is installed at one end of the auxiliary rod 23, the rotating gear 24 is fixedly connected to one end of the stirring rod 25, the turntable 22 and the rotating gear 24 are meshed, the mixing tank 27 is fixedly connected to the center of the mixing tank 12, and the limiting frame 26 is installed inside the mixing tank 12.
[0050] The output shaft of motor 21 is fixedly connected to turntable 22 via a coupling. Turntable 22 and rotating gear 24 are set on the same central axis. Auxiliary rod 23 is used to provide rotational guide trajectory for rotating gear 24. Limiting frame 26 is used to provide space for the auxiliary rod 23 to move. Mixing bucket 27 is used to provide space for stirring foam raw materials.
[0051] Through the meshing between the turntable 22 and the rotating gear 24, the turntable 22 can drive the rotating gear 24 to rotate during its rotation, thereby allowing the stirring rod 25 to stir inside the mixing tank 27 under the guidance of the auxiliary rod 23.
[0052] Working principle: When the worker foams the foam material;
[0053] First, by starting the motor 21, the output shaft of the motor 21 can drive the turntable 22 to rotate through the coupling. As the turntable 22 rotates, it drives the rotating gear 24 meshing with one side to rotate, thereby causing the stirring rod 25, which is fixedly connected to one end of the rotating gear 24, to rotate.
[0054] Next, a stirring rod 25 is sleeved on one end of the auxiliary rod 23, and the stirring rod 25 passes through the inside of the limiting frame 26, so that the stirring rod 25 can be uniformly stirred inside the mixing tank 27.
[0055] This step can improve the mixing effect of foam and enhance the quality of foam foaming.
[0056] Please see Figure 1-4 As shown, this embodiment is based on embodiment 1 above, and further includes a feeding component;
[0057] The feeding assembly includes a hydraulic rod 31, a sliding plate 32, and a material storage tube 33;
[0058] The hydraulic rod 31 is installed on the rear side of the housing 14, the slide plate 32 is installed on one end of the hydraulic rod 31, and the storage pipe 33 is fixedly connected to the center of the bottom end of the slide plate 32.
[0059] The feeding assembly also includes a movable cover 34, a mounting bracket 35, and a sliding frame 36;
[0060] The movable cover 34 is rotatably connected to the bottom end of the storage tube 33, the mounting bracket 35 is fixedly connected to the inside of the box 14, the sliding frame 36 is fixedly connected to the top of the mounting bracket 35, and the sliding plate 32 is slidably connected to the inside of the sliding frame 36.
[0061] The sliding frame 36 provides space for the sliding plate 32 to slide, the mounting bracket 35 provides space for the sliding frame 36 to be installed, the storage pipe 33 and the discharge pipe 15 are set on the same central axis, the storage pipe 33 and the discharge pipe 15 pass through each other, and the bottom front end of the box body 14 is provided with a discharge chute.
[0062] With the auxiliary cooperation between the hydraulic rod 31 and the slide plate 32, the slide plate 32 can slide repeatedly inside the slide frame 36, so that the foam raw material in the feed pipe 15 can be quantitatively fed through the storage pipe 33.
[0063] Working principle: When the worker feeds the foam raw material;
[0064] First, by pouring the foam material into the inside of the feeding pipe 15, the hydraulic rod 31 is activated. During the operation of the hydraulic rod 31, the slide plate 32, which is fixedly connected at one end, is driven to slide repeatedly inside the slide frame 36. As the slide plate 32 slides, the foam material inside the feeding pipe 15 falls and is collected into the inside of the storage pipe 33.
[0065] Next, when the storage tube 33 slides out and is released from the mounting bracket 35, the movable cover 34 connected to the bottom of the storage tube 33 can be flipped down, so that the foam material in the storage tube 33 can be discharged through the discharge chute.
[0066] This step helps staff to quantitatively feed foam raw materials, thereby improving the quality of foam foaming.
[0067] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A polyurethane foam blowing machine, characterized in that, include: Main components: The main components include a collection cylinder (11) and a stirring tank (12). The mixing tank (12) is fixedly connected to the top of the collecting cylinder (11); Stirring assembly: The stirring assembly includes a motor (21), a turntable (22), and an auxiliary rod (23); The motor (21) is installed at the top of the mixing tank (12), the turntable (22) is rotatably connected to the inner top wall of the mixing tank (12), and the auxiliary rod (23) is fixedly connected to the bottom of the turntable (22).
2. The polyurethane foam blowing machine according to claim 1, characterized in that, The stirring assembly also includes a rotating gear (24), a stirring rod (25), a limiting frame (26), and a mixing tank (27). The stirring rod (25) is installed at one end of the auxiliary rod (23), the rotating gear (24) is fixedly connected to one end of the stirring rod (25), the turntable (22) and the rotating gear (24) are meshed, the mixing tank (27) is fixedly connected to the center of the mixing tank (12), and the limiting frame (26) is installed inside the mixing tank (12).
3. A polyurethane foam blowing machine according to claim 1, characterized in that, The turntable (22) has teeth on its outer side, and the turntable (22) and the rotating gear (24) are arranged on the same central axis.
4. A polyurethane foam blowing machine according to claim 2, characterized in that, One end of the stirring rod (25) is located inside the mixing tank (27), and the outside of the stirring rod (25) extends through the inside of the limiting frame (26).
5. A polyurethane foam blowing machine according to claim 1, characterized in that, The main component also includes a guide pipe (13), a housing (14), and a discharge pipe (15): The feed pipe (13) is fixedly connected to one side of the outer wall of the mixing tank (12), the box body (14) is fixedly connected to one end of the feed pipe (13), and the discharge pipe (15) is installed at the top of the box body (14).
6. A polyurethane foam blowing machine according to claim 1, characterized in that, It also includes the material feeding component; The feeding assembly includes a hydraulic rod (31), a sliding plate (32), and a storage tube (33); The hydraulic rod (31) is installed on the rear side of the box (14), the slide plate (32) is installed on one end of the hydraulic rod (31), and the storage pipe (33) is fixedly connected to the center of the bottom end of the slide plate (32).
7. A polyurethane foam blowing machine according to claim 6, characterized in that, The feeding assembly also includes a movable cover (34), a mounting bracket (35), and a sliding frame (36); The movable cover (34) is rotatably connected to the bottom end of the storage tube (33), the mounting bracket (35) is fixedly connected to the inside of the box (14), the sliding frame (36) is fixedly connected to the top of the mounting bracket (35), and the sliding plate (32) is slidably connected to the inside of the sliding frame (36).
Citation Information
Patent Citations
Foam foaming machine
CN213797725U
Cited By
Temperature control type foam foaming machine and foaming process
CN121912538A