Material taking equipment for photovoltaic material plate injection molding demolding equipment

By designing a hydraulic cylinder rotation mechanism with a U-shaped worktable and an L-shaped moving plate, flexible material handling was achieved in the photovoltaic material board injection molding demolding equipment, solving the problem of adapting the equipment to boards of different specifications and improving production efficiency and safety.

CN223545716UActive Publication Date: 2025-11-14JIANGYIN RUILIN PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202422462684.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-11-14
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

The fixed material handling method of traditional photovoltaic material panel injection molding demolding equipment is difficult to adapt to photovoltaic material panels of different specifications, which limits the versatility and production efficiency of the equipment.

Method used

A material handling device was designed, comprising a U-shaped worktable, an L-shaped moving plate, and a movable circular suction cup. The suction cup is flexibly adjusted and moved through a hydraulic cylinder and a rotating mechanism to adapt to materials of different sizes.

Benefits of technology

It improves the versatility and production efficiency of the equipment, reduces manual intervention, and enhances operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses material taking equipment for photovoltaic material plate injection molding demolding equipment, and belongs to the technical field of photovoltaic material plates, the material taking equipment for the photovoltaic material plate injection molding demolding equipment comprises a U-shaped workbench, a bottom injection molding mold is arranged at the bottom end in the U-shaped workbench, and a top injection molding mold is arranged at the top of the bottom injection molding mold; a first hydraulic cylinder is arranged at the top end in the U-shaped workbench, and the output end of the first hydraulic cylinder is fixedly connected with the top injection mold. An L-shaped moving plate is arranged between the top injection mold and the bottom injection mold, so that the position of a circular suction cup can be flexibly adjusted at the bottom of the L-shaped moving plate according to the size of materials, the material taking range is expanded, the materials can be smoothly moved out of a machining area through rotation of the L-shaped moving plate, and the flexibility and stability of material taking are improved; the universality and the production efficiency of the equipment are improved, the requirement for manual intervention is reduced, and the operation safety is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic material board technology, specifically relating to a material handling device for injection molding demolding equipment of photovoltaic material boards. Background Technology

[0002] Injection molding of photovoltaic panels is a common manufacturing process that involves injecting thermoplastic plastic into a mold to form a photovoltaic panel of the desired shape. The demolding process after injection molding typically requires specialized material handling equipment to remove the finished product from the mold for subsequent processing. Traditional photovoltaic panel injection molding demolding equipment mostly uses fixed material handling methods, i.e., using robotic arms or fixed suction cups to remove the material from the mold.

[0003] Traditional material handling equipment typically uses suction cups or robotic arms in fixed positions, which are difficult to adapt to photovoltaic material panels of different specifications, limiting the equipment's versatility and failing to meet diverse production needs. To address this, we designed a material handling device for photovoltaic material panel injection molding demolding equipment, providing an alternative technical solution to the aforementioned technical problems. Utility Model Content

[0004] The purpose of this utility model is to provide a material handling device for injection molding demolding equipment of photovoltaic material panels, so as to solve the problems in the use of the existing technology mentioned in the background.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material handling device for injection molding and demolding equipment of photovoltaic material panels, including a U-shaped worktable, a bottom injection mold is provided at the bottom end of the U-shaped worktable, a top injection mold is provided at the top of the bottom injection mold, and a first hydraulic cylinder is provided at the top end of the U-shaped worktable, with the output end of the first hydraulic cylinder fixedly connected to the top injection mold.

[0006] An L-shaped movable plate is provided between the top injection mold and the bottom injection mold. Movable circular suction cups are provided at the four corners of the bottom of the L-shaped movable plate. A moving mechanism for moving the circular suction cups is provided at the top of the L-shaped movable plate.

[0007] The outer side of the U-shaped workbench is provided with a rotation mechanism for rotating the L-shaped moving plate.

[0008] Preferably, the moving mechanism includes a circular base, which is fixed to the top of an L-shaped moving plate. A fourth hydraulic cylinder is fixed to the top of the L-shaped moving plate, and a circular lifting block is fixed to the output end of the fourth hydraulic cylinder. Multiple oblique rotating columns are rotatably connected to the outer side of the circular lifting block via pins. Multiple transverse guide rods are fixed to the outer side of the circular base, and transverse sliding tubes are slidably connected to the outer side of the transverse guide rods. The bottom of the oblique rotating columns is rotatably connected to the transverse sliding tube via pins. An arc-shaped fixing block is fixed to one end of the transverse sliding tube, and a circular suction cup is fixed inside the arc-shaped fixing block.

[0009] Preferably, the transverse sliding tube has a circular groove inside, and the transverse smooth rod is located inside the circular groove and is slidably connected to the transverse sliding tube through the circular groove.

[0010] Preferably, the L-shaped movable plate has an inclined groove inside, and the circular suction cup is located inside the inclined groove and is slidably connected to the L-shaped movable plate.

[0011] Preferably, the rotating mechanism includes a U-shaped support plate, a U-shaped support plate is fixed to the outer side of the U-shaped worktable, a fifth hydraulic cylinder is fixed to the top of the U-shaped support plate, the output end of the fifth hydraulic cylinder is rotatably connected to an inclined rotating rod via a pin, one end of the inclined rotating rod is rotatably connected to a rectangular rotating rod via a pin, a third hydraulic cylinder is fixed inside the rectangular rotating rod, the third hydraulic cylinder passes through the interior of the U-shaped support plate and is rotatably connected to the U-shaped support plate via a bearing.

[0012] Preferably, the output end of the third hydraulic cylinder is fixed with a transverse support plate, and both ends of the transverse support plate are fixedly connected with transverse sliders. The transverse slider is close to one end of the L-shaped moving plate and is fixedly connected to the L-shaped moving plate. A second hydraulic cylinder is disposed inside the transverse support plate and between the two transverse sliders. The output end of the second hydraulic cylinder is fixedly connected to the L-shaped moving plate.

[0013] Preferably, the transverse support plate has a transverse groove inside, and the transverse slider is located inside the transverse groove and is slidably connected to the transverse support plate through the transverse groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This invention, through a series of designs, enables the circular suction cup to flexibly adjust its position at the bottom of the L-shaped moving plate according to the size of the material, thereby expanding the material picking range. Furthermore, the rotation of the L-shaped moving plate allows the material to be smoothly moved out of the processing area, improving the flexibility and stability of material picking, enhancing the versatility and production efficiency of the equipment, reducing the need for manual intervention, and improving operational safety. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a structural schematic diagram of the L-shaped movable plate and the transverse support plate of this utility model;

[0018] Figure 3 This is a schematic diagram of the transverse slider and the second hydraulic cylinder of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the fourth hydraulic cylinder and the circular lifting block of this utility model;

[0020] Figure 5 This is a schematic diagram of the oblique rotating rod and the rectangular rotating rod of this utility model.

[0021] In the diagram: 1. U-shaped worktable; 2. Top injection mold; 3. Bottom injection mold; 4. First hydraulic cylinder; 5. L-shaped moving plate; 6. Horizontal support plate; 7. U-shaped support plate; 8. Circular suction cup; 9. Horizontal slider; 10. Second hydraulic cylinder; 11. Third hydraulic cylinder; 12. Circular base; 13. Fourth hydraulic cylinder; 14. Circular lifting block; 15. Angled rotating column; 16. Horizontal smooth rod; 17. Horizontal sliding tube; 18. Arc-shaped fixing block; 19. Fifth hydraulic cylinder; 20. Angled rotating rod; 21. Rectangular rotating rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Reference Figure 1-5 A material handling device for injection molding demolding equipment of photovoltaic material panels includes a U-shaped worktable 1, a bottom injection mold 3 is provided at the bottom of the U-shaped worktable 1, a top injection mold 2 is provided at the top of the bottom injection mold 3, and a first hydraulic cylinder 4 is provided at the top of the U-shaped worktable 1. The output end of the first hydraulic cylinder 4 is fixedly connected to the top injection mold 2.

[0024] An L-shaped movable plate 5 is provided between the top injection mold 2 and the bottom injection mold 3. Movable circular suction cups 8 are provided at the four corners of the bottom of the L-shaped movable plate 5. A moving mechanism for moving the circular suction cups 8 is provided at the top of the L-shaped movable plate 5.

[0025] A rotating mechanism for rotating the L-shaped moving plate 5 is provided on the outer side of the U-shaped workbench 1.

[0026] The moving mechanism includes a circular base 12, which is fixed to the top of an L-shaped moving plate 5. A fourth hydraulic cylinder 13 is fixed to the top of the L-shaped moving plate 5. A circular lifting block 14 is fixed to the output end of the fourth hydraulic cylinder 13. Multiple inclined rotating columns 15 are rotatably connected to the outer side of the circular lifting block 14 via pins. Multiple transverse light rods 16 are fixed to the outer side of the circular base 12. A transverse sliding tube 17 is slidably connected to the outer side of the transverse light rods 16. The bottom of the inclined rotating column 15 is rotatably connected to the transverse sliding tube 17 via pins. An arc-shaped fixing block 18 is fixed to one end of the transverse sliding tube 17. A circular suction cup 8 is fixed inside the arc-shaped fixing block 18.

[0027] The interior of the horizontal sliding tube 17 is provided with a circular groove. The horizontal light rod 16 is located inside the circular groove and is slidably connected to the horizontal sliding tube 17 through the circular groove. The circular groove allows the horizontal sliding tube 17 to slide on the outside of the horizontal light rod 16, thereby enabling the arc-shaped fixing block 18 to drive the circular suction cup 8 to move.

[0028] The L-shaped movable plate 5 has an inclined groove inside, and the circular suction cup 8 is located inside the inclined groove and is slidably connected to the L-shaped movable plate 5, so that the circular suction cup 8 can move inside the L-shaped movable plate 5.

[0029] Here, the operation of the fourth hydraulic cylinder 13 enables the circular lifting block 14 to be vertically lifted. The lifting of the circular lifting block 14 is achieved by the inclined rotating column 15, which allows the horizontal sliding tube 17 to slide on the outside of the horizontal light rod 16. This allows the arc-shaped fixed block 18 to drive the circular suction cup 8 to slide inside the L-shaped moving plate 5, thereby adjusting the material picking range of the circular suction cup 8 and adapting to materials of different sizes.

[0030] The rotating mechanism includes a U-shaped support plate 7. The U-shaped support plate 7 is fixed on the outside of the U-shaped worktable 1. A fifth hydraulic cylinder 19 is fixed on the top of the U-shaped support plate 7. The output end of the fifth hydraulic cylinder 19 is rotatably connected to an inclined rotating rod 20 via a pin. One end of the inclined rotating rod 20 is rotatably connected to a rectangular rotating rod 21 via a pin. A third hydraulic cylinder 11 is fixed inside the rectangular rotating rod 21. The third hydraulic cylinder 11 passes through the interior of the U-shaped support plate 7 and is rotatably connected to the U-shaped support plate 7 via a bearing.

[0031] Here, the operation of the fifth hydraulic cylinder 19 is achieved through the oblique rotating rod 20, which enables the rectangular rotating rod 21 to drive the third hydraulic cylinder 11 to rotate.

[0032] The output end of the third hydraulic cylinder 11 is fixed with a transverse support plate 6. Both ends of the transverse support plate 6 are fixedly connected with transverse sliders 9. The transverse sliders 9 are close to one end of the L-shaped moving plate 5 and are fixedly connected to the L-shaped moving plate 5. The second hydraulic cylinder 10 is set inside the transverse support plate 6 and between the two transverse sliders 9. The output end of the second hydraulic cylinder 10 is fixedly connected to the L-shaped moving plate 5.

[0033] The transverse support plate 6 has a transverse sliding groove inside. The transverse slider 9 is located inside the transverse sliding groove and is slidably connected to the transverse support plate 6 through the transverse sliding groove. The transverse sliding groove allows the transverse slider 9 to move inside the transverse support plate 6. The sliding of the transverse slider 9 allows the L-shaped moving plate 5 to move.

[0034] Here, the operation of the third hydraulic cylinder 11 enables the horizontal support plate 6 to be raised and lowered vertically, and the L-shaped moving plate 5 to be raised and lowered vertically, so that the height of the circular suction cup 8 can be adjusted, so that the circular suction cup 8 can better pick up the material. The operation of the second hydraulic cylinder 10 enables the horizontal slider 9 to slide inside the horizontal support plate 6, thereby enabling the L-shaped moving plate 5 to be displaced to adjust the picking position, which is more convenient.

[0035] Working principle: The operation of the fourth hydraulic cylinder 13 enables the circular lifting block 14 to be lifted vertically. The lifting of the circular lifting block 14 is achieved by the inclined rotating column 15, which allows the horizontal sliding tube 17 to slide on the outside of the horizontal light rod 16. This allows the arc-shaped fixed block 18 to drive the circular suction cup 8 to slide inside the L-shaped moving plate 5, thereby adjusting the material picking range of the circular suction cup 8 to accommodate materials of different sizes.

[0036] The operation of the fifth hydraulic cylinder 19 is achieved by the oblique rotating rod 20, which enables the rectangular rotating rod 21 to drive the third hydraulic cylinder 11 to rotate. The rotation of the third hydraulic cylinder 11 enables the L-shaped moving plate 5 to rotate between the top injection mold 2 and the bottom injection mold 3, thereby allowing the L-shaped moving plate 5 to rotate out of the processing area.

[0037] The operation of the third hydraulic cylinder 11 enables the horizontal support plate 6 to be raised and lowered vertically, and the L-shaped moving plate 5 to be raised and lowered vertically, so that the height of the circular suction cup 8 can be adjusted, so that the circular suction cup 8 can better pick up the material. The operation of the second hydraulic cylinder 10 enables the horizontal slider 9 to slide inside the horizontal support plate 6, thereby enabling the L-shaped moving plate 5 to be displaced to adjust the picking position, which is more convenient.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A material handling device for injection molding demolding equipment of photovoltaic material panels, characterized in that: Includes a U-shaped worktable (1), with a bottom injection mold (3) at the bottom of the U-shaped worktable (1), a top injection mold (2) at the top of the bottom injection mold (3), and a first hydraulic cylinder (4) at the top of the U-shaped worktable (1). The output end of the first hydraulic cylinder (4) is fixedly connected to the top injection mold (2). An L-shaped movable plate (5) is provided between the top injection mold (2) and the bottom injection mold (3). Movable circular suction cups (8) are provided at the four corners of the bottom of the L-shaped movable plate (5). A moving mechanism for moving the circular suction cups (8) is provided at the top of the L-shaped movable plate (5). The outer side of the U-shaped workbench (1) is provided with a rotation mechanism for rotating the L-shaped moving plate (5).

2. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 1, characterized in that: The moving mechanism includes a circular base (12), which is fixed to the top of an L-shaped moving plate (5). A fourth hydraulic cylinder (13) is fixed to the top of the L-shaped moving plate (5). A circular lifting block (14) is fixed to the output end of the fourth hydraulic cylinder (13). Multiple oblique rotating columns (15) are rotatably connected to the outer side of the circular lifting block (14) via pins. Multiple transverse light rods (16) are fixed to the outer side of the circular base (12). A transverse sliding tube (17) is slidably connected to the outer side of the transverse light rods (16). The bottom of the oblique rotating column (15) is rotatably connected to the transverse sliding tube (17) via pins. An arc-shaped fixing block (18) is fixed to one end of the transverse sliding tube (17). A circular suction cup (8) is fixed inside the arc-shaped fixing block (18).

3. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 2, characterized in that: The transverse sliding tube (17) has a circular groove inside, and the transverse light rod (16) is located inside the circular groove and is slidably connected to the transverse sliding tube (17) through the circular groove.

4. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 2, characterized in that: The L-shaped moving plate (5) has an inclined groove inside, and the circular suction cup (8) is located inside the inclined groove and is slidably connected to the L-shaped moving plate (5).

5. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 1, characterized in that: The rotating mechanism includes a U-shaped support plate (7), and the U-shaped support plate (7) is fixed on the outside of the U-shaped worktable (1). A fifth hydraulic cylinder (19) is fixed on the top of the U-shaped support plate (7). The output end of the fifth hydraulic cylinder (19) is rotatably connected to an oblique rotating rod (20) via a pin. One end of the oblique rotating rod (20) is rotatably connected to a rectangular rotating rod (21) via a pin. A third hydraulic cylinder (11) is fixed inside the rectangular rotating rod (21). The third hydraulic cylinder (11) passes through the interior of the U-shaped support plate (7) and is rotatably connected to the U-shaped support plate (7) via a bearing.

6. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 5, characterized in that: The output end of the third hydraulic cylinder (11) is fixed with a transverse support plate (6). Both ends of the transverse support plate (6) are fixedly connected with transverse sliders (9). The transverse sliders (9) are close to one end of the L-shaped moving plate (5) and are fixedly connected to the L-shaped moving plate (5). The second hydraulic cylinder (10) is provided inside the transverse support plate (6) and between the two transverse sliders (9). The output end of the second hydraulic cylinder (10) is fixedly connected to the L-shaped moving plate (5).

7. The material handling equipment for injection molding demolding equipment of photovoltaic material panels according to claim 6, characterized in that: The transverse support plate (6) has a transverse groove inside, and the transverse slider (9) is located inside the transverse groove and is slidably connected to the transverse support plate (6) through the transverse groove.