Ultrasonic automatic welding equipment

By introducing an automated moving system into ultrasonic welding equipment, the problem of requiring manual movement of the welding point in existing equipment has been solved, achieving both high-efficiency welding and improved safety.

CN223545804UActive Publication Date: 2025-11-14KUNSHAN HAOEN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422816387.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-11-14
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Existing ultrasonic welding equipment requires manual movement of the welding point, resulting in low welding efficiency and safety hazards.

Method used

An ultrasonic automatic welding device was designed, comprising an ultrasonic welding unit and a base, equipped with a movable platform, a drive unit, a control turntable and a gear system, to realize the automated movement of the welding platform, and to drive the welding point to move periodically through the meshing of the gear.

Benefits of technology

It improved welding efficiency, reduced manual operation, and enhanced safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding equipment, in particular to ultrasonic automatic welding equipment, which comprises an ultrasonic welding device and an ultrasonic welding base, the ultrasonic welding device is mounted at the upper end of the ultrasonic welding base, and a movable storage table is mounted at the upper end of the ultrasonic welding base. And a driving piece is mounted on the inner side of the movable storage table. According to the welding equipment, the welding moving table capable of moving periodically is arranged in the welding equipment, the follow-up fluted disc rotates periodically along with the driven fluted disc by controlling the rotary disc and the driven fluted disc, and therefore the welding moving table is controlled to move to a certain degree; and a plurality of groups of equidistant working fixing ports on the welding moving table can be automatically positioned under the welding head.
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Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to ultrasonic automatic welding equipment. Background Technology

[0002] With the widespread application of plastics in practical engineering and daily life, the development of basic electronics industry, and the successful development of high-power transducers, the ultrasonic plastic welding industry has gradually developed. In recent decades, ultrasonic welding technology has been more widely used in various related industries due to its unique advantages such as speed, efficiency, cleanliness, and strong welds.

[0003] The existing technology still has the following drawbacks in its use:

[0004] Existing ultrasonic welding equipment requires manual movement of the welding point at the bottom of the equipment to weld the items. This process is slow overall. If the product is to be welded continuously at multiple stations, the need for manual movement will further reduce welding efficiency and may pose a risk to the safety of workers.

[0005] Therefore, we propose an ultrasonic automatic welding device to solve the existing problems. Utility Model Content

[0006] The purpose of this invention is to provide an ultrasonic automatic welding device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ultrasonic automatic welding device, comprising an ultrasonic welding apparatus and an ultrasonic welding base. The ultrasonic welding apparatus is mounted on the upper end of the ultrasonic welding base. A movable platform is mounted on the upper end of the ultrasonic welding base. A driving component is mounted on the inner side of the movable platform. A control turntable is mounted on the upper end of the driving component. A driven gear is connected to the control turntable. A connecting rod is mounted on the lower end of the driven gear. A follower gear is connected to the top of the connecting rod. Motion grooves are provided on both sides of the slot at the upper end of the movable platform. A welding moving stage is slidably mounted between the motion grooves. A moving rack is connected to the bottom of the inner side of the welding moving stage. The moving rack and the follower gear are meshed together.

[0008] Preferably, the upper end of the connecting rod is connected to a mounting rod, and the mounting rod extends upward through the movable shelf and is connected to a rotating display component.

[0009] Preferably, the upper end of the welding moving platform is equipped with multiple sets of working fixing ports at equal intervals.

[0010] Preferably, the driven toothed disc is provided with multiple sets of arc-shaped teeth around it.

[0011] Preferably, both the driven gear and the follower gear are fixedly mounted on the connecting rod, and the connecting rod is slidably connected to the bottom of the movable platform.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This invention features a periodically movable welding stage within a welding equipment. By controlling the turntable and driven gear, the follower gear rotates periodically, thereby controlling the welding stage to move to a certain extent. This allows multiple equidistant working ports on the welding stage to automatically be positioned directly below the welding head. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0015] Figure 2 This is a side cross-sectional view of the mobile storage platform of this utility model.

[0016] Figure 3 This is a schematic diagram of the structure of the control turntable and the driven gear plate of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the follower gear disk and the movable rack of this utility model.

[0018] In the diagram: 1. Ultrasonic welding equipment; 2. Ultrasonic welding base; 3. Movable platform; 4. Working fixed port; 5. Motion groove; 6. Welding moving table; 7. Movable rack; 8. Rotating display component; 9. Mounting rod; 10. Follower gear plate; 11. Control turntable; 12. Drive component; 13. Connecting rod; 14. Driven gear plate. Detailed Implementation

[0019] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0020] Example 1

[0021] like Figures 1-4As shown, the ultrasonic automatic welding equipment proposed in this utility model includes an ultrasonic welding device 1 and an ultrasonic welding base 2. The ultrasonic welding device 1 is installed on the upper end of the ultrasonic welding base 2 and is used for welding. A movable platform 3 is installed on the upper end of the ultrasonic welding base 2. The movable platform 3 is used to support the welding movable platform 6 for movement. A driving component 12 is installed on the inner side of the movable platform 3. The driving component 12 is used to control the rotation of the control turntable 11. The control turntable 11 is installed on the upper end of the driving component 12. The control turntable 11 is connected to a driven gear plate 14. The control turntable 11 is used to control the rotation of the driven gear plate 14. Due to the shapes of the control turntable 11 and the driven gear plate 14, the driven gear plate 14 periodically pauses and moves during the rotation of the control turntable 11, thereby... The connecting rod 13 moves with the driven gear plate 14. The connecting rod 13 is installed at the lower end of the driven gear plate 14. The top of the connecting rod 13 is connected to the driven gear plate 10. The connecting rod 13 moves with the driven gear plate 14 and drives the driven gear plate 10 to move. The upper end of the movable platform 3 has two sides of the slot, and the moving groove 5 is used to support the moving welding platform 6. The moving welding platform 6 is slidably installed between the moving grooves 5. The moving welding platform 6 is used to move the welding point at the lower end of the ultrasonic welding device 1. The bottom of the inner side of the welding platform 6 is connected to the moving rack 7. The moving rack 7 and the driven gear plate 10 are meshed. The driven gear plate 10 drives the moving rack 7 to move, so that the multiple sets of working fixed ports 4 on the welding platform 6 can be located at the lower end of the ultrasonic welding head in an orderly and smooth manner.

[0022] Furthermore, the upper end of the connecting rod 13 is connected to the mounting rod 9, which extends upward through the movable platform 3 and is connected to the rotating display 8. The rotating display 8 can display the movement of the mounting rod 9, thereby allowing observation of the movement of the follower gear plate 10 and the driven gear plate 14.

[0023] Furthermore, multiple sets of working fixing ports 4 are equidistantly installed on the upper end of the welding moving table 6. These multiple sets of equidistant working fixing ports 4 can move smoothly at the lower end of the welding head, thereby realizing welding.

[0024] Furthermore, multiple sets of arc-shaped teeth are arranged around the driven gear disk 14. When the arc edge of the control turntable 11 contacts the arc-shaped teeth of the driven gear disk 14, the movement of the control turntable 11 will not drive the driven gear disk 14 to move. When the tooth block of the control turntable 11 moves to the side of the driven gear disk 14, it will drive the driven gear disk 14 to rotate and make the driven gear disk 14 stop moving when the next arc-shaped tooth approaches the control turntable 11.

[0025] Furthermore, both the driven gear plate 14 and the follower gear plate 10 are fixedly mounted on the connecting rod 13. The connecting rod 13 is slidably connected to the bottom of the movable platform 3. The connecting rod 13 is driven by the driven gear plate 14, and at the same time, it will drive the follower gear plate 10 at the upper end to move.

[0026] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. An ultrasonic automatic welding device, comprising an ultrasonic welding apparatus (1) and an ultrasonic welding base (2), characterized in that: The ultrasonic welding device (1) is installed on the upper end of the ultrasonic welding base (2). A movable platform (3) is installed on the upper end of the ultrasonic welding base (2). A driving component (12) is installed on the inner side of the movable platform (3). A control turntable (11) is installed on the upper end of the driving component (12). A driven gear plate (14) is connected to the control turntable (11). A connecting rod (13) is installed on the lower end of the driven gear plate (14). A follower gear plate (10) is connected to the top of the connecting rod (13). Motion grooves (5) are provided on both sides of the slot at the upper end of the movable platform (3). A welding moving table (6) is slidably installed between the motion grooves (5). A moving rack (7) is connected to the bottom of the inner side of the welding moving table (6). The moving rack (7) and the follower gear plate (10) are meshed together.

2. The ultrasonic automatic welding equipment according to claim 1, characterized in that: The upper end of the connecting rod (13) is connected to the mounting rod (9), and the mounting rod (9) passes through the movable shelf (3) and is connected to the rotating display component (8).

3. The ultrasonic automatic welding equipment according to claim 1, characterized in that: Multiple sets of working fixing ports (4) are installed at equal intervals on the upper end of the welding moving table (6).

4. The ultrasonic automatic welding equipment according to claim 1, characterized in that: Multiple sets of arc-shaped teeth are arranged around the driven toothed disc (14).

5. The ultrasonic automatic welding equipment according to claim 1, characterized in that: Both the driven gear plate (14) and the follower gear plate (10) are fixedly mounted on the connecting rod (13), which is slidably connected to the bottom of the movable platform (3).