Flushing device for reed processing

By designing a flushing device for reed processing with a moving track and a leveling mechanism, the problem of uneven reed positions was solved, achieving automatic adjustment and efficient insertion, thus improving processing efficiency and accuracy.

CN223545825UActive Publication Date: 2025-11-14XIAMEN NINGYUHAO AUTOMATION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423192799.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-14
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

After injection molding, the center of the spring is not on the same horizontal line as the two sides, which requires manual adjustment and affects processing efficiency.

Method used

A leveling device comprising a moving track and a moving support mechanism was designed. The leveling mechanism automatically adjusts the position of the springs to ensure they are on the same horizontal line, facilitating accurate insertion.

Benefits of technology

It achieves automatic flushing of the reeds, improves processing efficiency and insertion accuracy, reduces manual adjustment steps, and enhances processing precision and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a leveling device for reed processing, which comprises a moving track and a moving support mechanism arranged on the moving track in a sliding manner, the moving support mechanism comprises a moving base, a driving cylinder, a support block and a pressing cylinder, the moving base is arranged above the moving track in a sliding manner, and the pressing cylinder is arranged above the moving base. The driving air cylinder and the supporting block are both located at the upper end of the movable base, the supporting block is installed at the output end of the driving air cylinder, the pressing air cylinder is located above the supporting block, the leveling mechanism comprises a clamping plate, a clamping groove, a guide groove, a guide rod, a supporting frame and a limiting block, the guide groove is formed in the middle of the lower end of the supporting frame, and the limiting block is installed in the guide groove. The clamping plate is arranged in the guide groove in a sliding mode, and the guide rods are located between the two opposite side edges of the clamping plate and the interior of the guide groove. According to the utility model, the device has the effects that a formed product is firstly leveled and then accurately inserted.
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Description

Technical Field

[0001] This utility model relates to the field of reed processing technology, and in particular to a flushing device for reed processing. Background Technology

[0002] There are many types of electrode pads, including massage electrode pads, physiotherapy electrode pads, conductive electrode pads, self-adhesive electrode pads, adhesive electrode pads, non-woven fabric electrode pads, ECG electrode pads, medical electrode pads, silicone electrode pads, heating electrode pads, breast augmentation electrode pads, therapeutic device connection cables, etc.

[0003] The spring is a conductor used for connection and support in the electrode plate. It needs to be positioned and plugged in when connected to the product itself. However, after the injection molding is completed, the spring in the middle position is not on the same horizontal line as the springs on both sides. It is necessary to cut it off from the debris on the mold and then adjust its position so that it is on the same horizontal line for use. Therefore, it is necessary to manually adjust each product after molding, which is time-consuming and labor-intensive and affects the processing efficiency of the product.

[0004] Therefore, we provide a flushing device for processing reeds. Utility Model Content

[0005] The purpose of this invention is to address the aforementioned technical problems by providing a flushing device for processing reeds, achieving automatic flushing followed by accurate insertion.

[0006] In view of this, the present invention provides a flushing device for processing reeds, including a moving track and a moving support mechanism slidably disposed on the moving track.

[0007] The mobile support mechanism includes a mobile base, a drive cylinder, a support block, and a pressing cylinder. The mobile base is slidably disposed above the mobile track. The drive cylinder and the support block are both located on the upper end of the mobile base. The support block is installed at the output end of the drive cylinder, and the pressing cylinder is located above the support block.

[0008] The mobile support mechanism is equipped with a leveling mechanism.

[0009] The leveling mechanism includes a clamping plate, a clamping groove, a guide groove, a guide rod, a support frame, and a limiting block. The lower middle part of the support frame has a guide groove, the clamping plate is slidably disposed inside the guide groove, the guide rod is located between the opposite sides of the clamping plate and the inside of the guide groove, the limiting block is located on opposite sides of the support frame, and a clamping groove for clamping and supporting is formed between the lower outer half of the clamping plate and the lower inner half of the support frame.

[0010] Preferably, the movable support mechanism further includes a pressing strip, which is located below the output end of the pressing cylinder. The pressing strip is slidably mounted above the clamping plate, and the lower end of the pressing strip protrudes downwards on both sides.

[0011] Preferably, the leveling mechanism further includes a positioning groove, a guide block, and a rotating frame. The guide block is installed on one side of the upper end of the clamping plate, the positioning groove is opened on the upper end of the clamping plate near the guide block, and the rotating frame is rotatably disposed in the middle of the support frame. The guide block is used to guide the movement of the rotating frame.

[0012] Preferably, the support frame has a through groove for rotating support of the rotating frame, a rotating rod is rotatably disposed inside the groove, the rotating rod is inserted into the rotating frame, the lower end of the rotating frame has a through groove that slides with the guide block, and the lower end of the rotating frame is inserted into the positioning groove.

[0013] Preferably, a first spring is installed on the rear surface of the clamping plate. The first spring is installed on the lower half of the support frame and simultaneously penetrates the lower end groove of the rotating frame.

[0014] Preferably, the upper surface of the middle part of the rotating frame is provided with a groove for elastic support, a second spring is provided in the groove, and a top block is installed on the upper end of the second spring. The top block is used for fixed position.

[0015] Preferably, the upper surface of the rotating frame is located below the protruding side of the pressing strip, and at least two rotating frames are provided below the pressing strip. The upper surface of the rotating frame is located above the support frame, and the lower surface of the rotating frame is located in the middle of the lower end of the support frame.

[0016] Compared with the prior art, the present invention provides a flushing device for processing reeds, which has the following advantages:

[0017] 1. This utility model, based on the operation of the mobile support mechanism, drives the leveling mechanism to move on the mobile track, and the leveling mechanism moves and levels the two parts in the middle of the formed spring, so that the front end of the spring on a single product is in the same position, which facilitates direct positioning and insertion, eliminates the step of manual leveling again, and improves the processing effect of the device.

[0018] 2. In this utility model, with the combination of the clamping plate and the inner wall of the support frame, the guide and support of the guide rods on both sides, and the guidance of the two limiting blocks, the support frame can drive the clamping plate and the molded product to move accurately, and ensure the accuracy of the device in the angle of product movement and insertion installation. Thus, the device has the effect of first flushing the molded product and then accurately inserting it, improving the precision and efficiency of spring assembly processing.

[0019] 3. In this utility model, by moving the pressing strip downward, the upper end of the rotating frame is pressed, causing it to rotate inside the support frame, thereby achieving the effect of raising and moving the lower end of the rotating frame, thus releasing the limiting state between the rotating frame and the positioning groove.

[0020] The parts of this device not covered herein are the same as or can be implemented using existing technologies. This utility model has a simple structure and is easy to operate. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall front view of a flushing device for processing reeds proposed in this utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the moving support mechanism of the flushing device for spring processing proposed in this utility model;

[0023] Figure 3 This is a schematic diagram of the overall structure of the leveling mechanism of the flushing device for processing reeds proposed in this utility model;

[0024] Figure 4 Exploded view of the leveling mechanism of a flushing device for processing reeds proposed in this utility model;

[0025] Figure 5 This is a side view of the leveling mechanism of a flushing device for processing reeds proposed in this utility model.

[0026] In the diagram: 1. Moving track; 2. Moving base; 3. Drive cylinder; 4. Support block; 5. Pressing cylinder; 6. Clamping plate; 601. Clamping groove; 7. Positioning groove; 8. Guide block; 9. Guide groove; 901. Guide rod; 10. First spring; 11. Support frame; 1101. Limiting block; 12. Rotating frame; 13. Rotating rod; 14. Second spring; 15. Top block; 16. Pressing strip. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0029] Example 1: A flushing device for processing reeds, such as... Figures 1-5 As shown, it includes a moving track 1 and a moving support mechanism that is slidably disposed on the moving track 1.

[0030] The mobile support mechanism includes a mobile base 2, a drive cylinder 3, a support block 4, and a pressing cylinder 5. The mobile base 2 is slidably disposed above the mobile track 1. The drive cylinder 3 and the support block 4 are both located on the upper end of the mobile base 2. The support block 4 is installed at the output end of the drive cylinder 3, and the pressing cylinder 5 is located above the support block 4.

[0031] The mobile support mechanism is equipped with a leveling mechanism.

[0032] The leveling mechanism includes a clamping plate 6, a clamping groove 601, a guide groove 9, a guide rod 901, a support frame 11, and a limiting block 1101. The lower middle part of the support frame 11 has a guide groove 9. The clamping plate 6 is slidably disposed inside the guide groove 9. The guide rod 901 is located between the opposite sides of the clamping plate 6 and the inside of the guide groove 9. The limiting block 1101 is located on opposite sides of the support frame 11. The clamping groove 601 for clamping and supporting is formed between the lower outer half of the clamping plate 6 and the lower inner half of the support frame 11.

[0033] First, the operation of the mobile support mechanism drives the leveling mechanism to move on the mobile track 1. The leveling mechanism then moves and levels the two components in the middle of the formed spring sheet, ensuring that the front ends of the spring sheets on a single product are in the same position. This facilitates direct positioning and insertion, eliminating the need for manual leveling and improving the processing efficiency of the device. Specifically, the combination of the clamping plate 6 and the inner walls of the support frame 11 enables the clamping groove 601 to achieve accurate positioning, allowing it to clamp the two spring sheets in the middle of the formed product. Guided by the guide rods 901 on both sides... With the support, the clamping plate 6 can accurately move inward through the guide groove 9 after clamping the product, driving the clamped product to move backward, so that the middle position of the product is on the same horizontal line as the two sides, which facilitates the synchronous and accurate insertion and installation of the whole. Under the guidance of the two limit blocks 1101, the support frame 11 can drive the clamping plate 6 and the molded product to move accurately, and ensure the accuracy of the device in the angle of product movement and insertion installation. Thus, the device can first flush the molded product and then accurately insert it, improving the precision and efficiency of spring assembly processing.

[0034] like Figures 1-5 As shown, the movable support mechanism also includes a pressing strip 16, which is located below the output end of the pressing cylinder 5. The pressing strip 16 is slidably mounted above the clamping plate 6, and the lower end of the pressing strip 16 protrudes downwards on both sides.

[0035] Firstly, under the drive and support of the pressing cylinder 5, it is easy to tighten and press the lower leveling mechanism. Secondly, under the simultaneous pressing of the pressing strip 16 on both sides of the leveling mechanism, it is easy to limit and clamp the positioning clamping part, thereby improving the stability and reliability of its connection.

[0036] Example 2: A flushing device for processing reeds, such as... Figures 1-5 As shown, the leveling mechanism also includes a positioning groove 7, a guide block 8, and a rotating frame 12. The guide block 8 is installed on one side of the upper end of the clamping plate 6. The positioning groove 7 is opened on the upper end of the clamping plate 6 near the guide block 8. The rotating frame 12 is rotatably set in the middle of the support frame 11. The guide block 8 is used to guide the movement of the rotating frame 12.

[0037] The support frame 11 has a through groove for rotating the rotating frame 12. A rotating rod 13 is rotatably installed inside the groove and is inserted into the rotating frame 12. The lower middle part of the rotating frame 12 has a through groove that slides with the guide block 8, and the lower end of the rotating frame 12 is inserted into the positioning groove 7.

[0038] When the clamping plate 6 clamps the product and moves it inward toward the support frame 11, the clamping plate 6 moves accurately due to the simultaneous guiding and limiting of the guide groove 9 and the lower end of the rotating frame 12. Based on the insertion and positioning of the positioning groove 7 and the rotating frame 12, when the positioning groove 7 moves to the lower end of the rotating frame 12, the rotating frame 12 moves into the positioning groove 7, forming a limiting and fixing effect on the clamping plate 6, thereby ensuring the synchronicity of the clamping plate 6 clamping the product and the synchronous movement of the support frame 11.

[0039] like Figures 1-5 As shown, a first spring 10 is installed on the rear surface of the clamping plate 6. The first spring 10 is installed on the lower half of the support frame 11, and the first spring 10 also passes through the lower end groove of the rotating frame 12.

[0040] The upper surface of the middle part of the rotating frame 12 is provided with a groove for elastic support. A second spring 14 is provided in the groove. A top block 15 is installed on the upper end of the second spring 14. The top block 15 is used for fixing the position.

[0041] Under the elastic support of the first spring 10, the rotating frame 12 can automatically pop out and reset when it releases the limit on the positioning groove 7, and ensure the stability and reliability of the rotating frame 12 and the positioning groove 7 when they are locked together. Under the elastic support of the second spring 14, the tightness of the connection between the rotating frame 12 and the positioning groove 7 is further ensured, thereby ensuring the stability of the movement of the clamping plate 6.

[0042] like Figures 1-5 As shown, the upper surface of the rotating frame 12 is located below the protruding side of the pressing strip 16, and at least two rotating frames 12 are provided below the pressing strip 16. The upper surface of the rotating frame 12 is located above the support frame 11, and the lower surface of the rotating frame 12 is located in the middle of the lower end of the support frame 11.

[0043] By moving the pressing strip 16 downward, the upper end of the rotating frame 12 is pressed, causing it to rotate inside the support frame 11, thereby achieving the effect of raising and moving its lower end. This releases the rotating frame 12 from the positioning groove 7, ensuring the stability and reliability of its connection.

[0044] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A flushing device for processing reeds, comprising a moving track (1) and a moving support mechanism slidably disposed on the moving track (1), characterized in that: The movable support mechanism includes a movable base (2), a drive cylinder (3), a support block (4), and a pressing cylinder (5). The movable base (2) is slidably disposed above the movable track (1). The drive cylinder (3) and the support block (4) are both located at the upper end of the movable base (2). The support block (4) is installed at the output end of the drive cylinder (3). The pressing cylinder (5) is located above the support block (4). The mobile support mechanism is equipped with a leveling mechanism. The leveling mechanism includes a clamping plate (6), a clamping groove (601), a guide groove (9), a guide rod (901), a support frame (11), and a limiting block (1101). The support frame (11) has a guide groove (9) in the middle of its lower end. The clamping plate (6) is slidably disposed inside the guide groove (9). The guide rod (901) is located between the opposite sides of the clamping plate (6) and the inside of the guide groove (9). The limiting block (1101) is located on opposite sides of the support frame (11). The clamping groove (601) for clamping and supporting is formed between the lower outer half of the clamping plate (6) and the lower inner half of the support frame (11).

2. The flushing device for processing reeds according to claim 1, characterized in that, The movable support mechanism also includes a pressing strip (16), which is located below the output end of the pressing cylinder (5). The pressing strip (16) is slidably installed above the clamping plate (6), and the lower end of the pressing strip (16) protrudes downwards from both sides.

3. The flushing device for processing reeds according to claim 2, characterized in that, The leveling mechanism also includes a positioning groove (7), a guide block (8), and a rotating frame (12). The guide block (8) is installed on one side of the upper end of the clamping plate (6). The positioning groove (7) is opened on the upper end of the clamping plate (6) near the guide block (8). The rotating frame (12) is rotatably disposed in the middle of the support frame (11). The guide block (8) is used for guiding the movement of the rotating frame (12).

4. The flushing device for processing reeds according to claim 3, characterized in that, The support frame (11) has a through groove for rotating support of the rotating frame (12). A rotating rod (13) is rotatably arranged inside the groove. The rotating rod (13) is inserted into the rotating frame (12). The lower middle part of the rotating frame (12) has a through groove that slides with the guide block (8). The lower end of the rotating frame (12) is inserted into the positioning groove (7).

5. A flushing device for processing reeds according to claim 4, characterized in that, A first spring (10) is installed on the rear surface of the clamping plate (6). The first spring (10) is installed on the lower half of the support frame (11), and the first spring (10) also penetrates the lower end groove of the rotating frame (12).

6. A flushing device for processing reeds according to claim 5, characterized in that, The upper surface of the middle part of the rotating frame (12) is provided with a groove for elastic support. A second spring (14) is provided in the groove. A top block (15) is installed on the upper end of the second spring (14). The top block (15) is used for fixed position.

7. A flushing device for processing reeds according to claim 3, characterized in that, The upper surface of the rotating frame (12) is located below the side protrusion of the pressing strip (16), and at least two rotating frames (12) are provided below the pressing strip (16). The upper surface of the rotating frame (12) is located above the support frame (11), and the lower surface of the rotating frame (12) is located in the middle of the lower end of the support frame (11).