Tool clamp of pad printing machine
By designing tooling fixtures for pad printing machines, a seamless connection between pad printing machines and injection molding workshops was achieved, enabling automated multi-station printing. This solved the problems of inaccurate color registration and low efficiency in existing technologies, and improved printing efficiency and accuracy.
Patent Information
- Application Number
- CN202423148767.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-19
AI Technical Summary
The existing pad printing machine is far from the injection molding workshop, and the products need to be transported manually. When printing on multiple sides, multiple machines and fixtures need to be changed, resulting in inaccurate color registration and low efficiency.
A pad printing machine fixture was designed, comprising a shuttle module, a rotary worktable, a clamping mechanism and a matching robot arm. It achieves multi-station automatic printing through motor drive, and uses a touch screen to control the motor to adjust the fixture position, achieving accurate and efficient multi-sided printing.
After being output directly from the injection molding machine, the product can be automatically printed in multiple stations on the pad printing machine. The fixtures are precise and fast, with a wide range of applications, improving printing efficiency and accuracy.
Smart Images

Figure CN223545984U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tooling and fixture technology, and in particular to a tooling and fixture for a pad printing machine. Background Technology
[0002] Currently, most pad printing machines on the market are single-color or multi-color machines, which are still some distance from the injection molding workshop. When products need to be printed, they still need to be transported from the injection molding workshop to the printing workshop, which requires manpower and factory space. Moreover, when products require multi-sided printing, multiple different pad printing machines need to be changed to complete the task. This not only requires more manpower and more machines, but also causes inaccurate color registration due to the use of a set of fixtures on each machine, resulting in low efficiency.
[0003] To address the aforementioned issues, we propose a tooling fixture for pad printing machines. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a pad printing machine tooling fixture to solve the technical problems in the existing technology that "most pad printing machines on the market are single-color or multi-color machines, which are still some distance from the injection molding workshop. When products need to be printed, they must be transported from the injection molding workshop to the printing workshop, which requires manual labor and factory space; moreover, when products require multi-sided printing, multiple different pad printing machines need to be changed to complete the task, which not only requires more manual labor and more machines, but also causes inaccurate color registration and low efficiency due to the use of a set of fixtures on each machine".
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A pad printing machine tooling fixture includes a shuttle module, a rotary worktable, a first rotary assembly, a second rotary assembly, and a clamping mechanism.
[0007] The shuttle module includes a stepper motor, a guide rail, and a support leg. The guide rail is fixedly installed on the upper end face of the support leg. The stepper motor is fixedly installed on one end of the guide rail. The output end of the stepper motor passes through the guide rail and is fixedly installed with a lead screw. The other end of the lead screw is rotatably connected to the inner wall of the guide rail. A shuttle block is threaded onto the upper thread of the lead screw. Limit plates are fixedly installed on both sides of the shuttle block. The other end of the limit plate passes through the side wall of the guide rail and is bent 90° upwards to weld a connecting plate.
[0008] The rotating worktable includes a mounting shell, a first rotating clamping plate, a support plate, a second rotating clamping plate, and a worktable. The mounting shell is fixedly mounted on the upper surface of the connecting plate. An automatic lifting motor is fixedly mounted on the side wall of the mounting shell. The output end of the automatic lifting motor passes through the side wall of the mounting shell and is connected to the worktable. The worktable overlaps the upper surface of the mounting shell. There are two support plates, which are symmetrically fixedly mounted on the upper surface of the worktable. The two support plates are rotatably connected on opposite sides. A first rotating clamping plate is fixedly mounted between the two support plates. A second rotating clamping plate is rotatably connected to the center of the first rotating clamping plate.
[0009] The clamping mechanism includes a tightening handle, a tightening block, and a bearing plate. The lower end of the bearing plate is L-shaped and fixed to the lower end face of the second rotating clamp. The tightening block is fixedly installed on one side of the upper end of the bearing plate. A tightening screw is transversely inserted inside the tightening block. One end of the tightening screw is fixedly installed on the tightening handle, and the other end of the tightening screw passes through the side wall of the tightening block and the bearing plate and is fixedly connected to an abutment.
[0010] As a preferred technical solution of this utility model, the device used in conjunction with the tooling fixture includes a material unloading robot and a sprue on both sides of the tooling fixture. The material unloading robot is used to unload the product onto the production line for packaging, and the sprue is used to cut off the excess plastic part generated during the injection molding process from the molded product.
[0011] As a preferred technical solution of this utility model, the device used in conjunction with the tooling fixture also includes a pad printing host set above the tooling fixture and a manual lifting frame set below it. The pad printing host is used for printing products, and the manual lifting frame is used for lifting the shuttle module.
[0012] As a preferred embodiment of this utility model, the first rotating component includes a first commutator and a first rotating motor. The first commutator is fixedly installed on the side wall of the support plate, the output end of the first commutator is fixedly connected to a fixed motor, and the input end of the first commutator is fixedly connected to the first rotating motor.
[0013] As a preferred embodiment of this utility model, the second rotating assembly includes a second rotating motor and a second commutator. The second commutator is fixedly installed on the side wall of the first rotating clamp. The output end of the second commutator is fixedly connected to the second rotating clamp, and the input end of the second commutator is fixedly connected to the output end of the second rotating motor.
[0014] As a preferred embodiment of this utility model, the pad printing host is provided with an ink tray and an independent printing head. The ink tray is used to hold ink for printing products, and the independent printing head is used for printing products.
[0015] As a preferred embodiment of this utility model, the center of the shuttle block is provided with a mounting hole that matches the lead screw, and the lead screw is threadedly connected to the mounting hole.
[0016] As a preferred embodiment of this utility model, each of the supporting legs is provided with a supporting foot at its lower end, and the lower end surface of the supporting foot is provided with rubber anti-slip texture.
[0017] This utility model provides a tooling fixture for a pad printing machine, which has the following advantages:
[0018] 1. The product is directly printed on the pad printing machine after coming out of the injection molding machine. One set of fixtures completes all the multi-station automatic printing, which is fast, accurate and highly practical.
[0019] 2. The first rotary motor is started via touch screen control. The first rotary motor drives the first commutator to start via its output end. The output end of the first commutator drives the first rotating clamp to rotate. The first rotating clamp drives the second rotating clamp to rotate, adjusting the printing position of the product. The second rotary motor starts the second commutator via its output end. The output end of the second commutator drives the second rotating clamp to rotate, which can further adjust the position of the product between the second rotating clamp and the screw joint, thus improving the applicability of this tooling fixture. Attached Figure Description
[0020] Figure 1 This is a schematic diagram of the overall structure of the present invention and its matching devices;
[0021] Figure 2 This is a front sectional view of the entire device and its matching components of this utility model;
[0022] Figure 3 This is a front structural diagram of the present invention;
[0023] Figure 4 This is a side view of the present invention.
[0024] Figure 5 This is a front sectional view of the shuttle module in this utility model;
[0025] Figure 6 This is a side sectional view of the shuttle module in this utility model.
[0026] In the diagram: 1 Pad printing host, 2 Ink tray, 3 Glue removal mechanism, 4 Rotary worktable, 5 First rotating component, 6 Loading robot, 7 Unloading robot, 8 Touch screen, 9 Independent printing head, 10 Cutting nozzle, 11 Shuttle module, 12 Second rotating component, 13 Manual lifting frame, 14 Automatic lifting motor, 15 Pressing mechanism, 401 Mounting shell, 402 Rotating clamp plate No. 1, 403 Support plate, 404 Rotating clamp plate No. 2, 405 Worktable, 1101 Stepper motor, 1102 Guide rail, 1103 Support leg, 1104 Support foot, 1105 Limiting plate, 1106 Shuttle block, 1107 Connecting plate, 1108 Lead screw, 1109 Mounting hole, 1501 Tightening handle, 1502 Tightening block, 1503 Bearing plate, 501 First rotating motor, 502 First commutator, 1201 Second rotating motor, 1202 Second commutator. Detailed Implementation
[0027] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0028] Therefore, a feature pointed out in this specification is used to describe one feature of one embodiment of the present invention, and does not imply that every embodiment of the present invention must have the described feature. Furthermore, it should be noted that this specification describes many features. Although certain features may be combined to illustrate possible system designs, these features may also be used in other combinations not explicitly stated. Therefore, unless otherwise stated, the described combinations are not intended to be limiting.
[0029] The principle and structure of this utility model will be described in detail below with reference to the accompanying drawings and embodiments:
[0030] refer to Figure 1-6 A pad printing machine tooling fixture includes a shuttle module 11, a rotary worktable 4, a first rotating assembly 5, a second rotating assembly 12, and a clamping mechanism 15. The shuttle module 11 includes a stepper motor 1101, a guide rail 1102, and a support leg 1103. The guide rail 1102 is fixedly installed on the upper end face of the support leg 1103. The stepper motor 1101 is fixedly installed on one end of the guide rail 1102. The output end of the stepper motor 1101 passes through the guide rail 1102 and is fixedly installed with a lead screw 1108. The other end of the lead screw 1108 is rotatably connected to the inner wall of the guide rail 1102. The upper thread of the lead screw 1108 is connected to a shuttle block 1106. Limiting plates 1105 are fixedly installed on both sides of the shuttle block 1106. The other end of the limiting plate 1105 passes through the side wall of the guide rail 1102 and is bent 90° upward and welded with a connecting plate 1107.
[0031] The rotary worktable 4 includes a mounting shell 401, a first rotating clamping plate 402, a support plate 403, a second rotating clamping plate 404, and worktables 405 and 406. The mounting shell 401 is fixedly mounted on the upper surface of the connecting plate 1107. An automatic lifting motor 14 is fixedly mounted on the side wall of the mounting shell 401. The output end of the automatic lifting motor 14 passes through the side wall of the mounting shell 401 and is connected to the worktable 405. The worktable 405 overlaps the upper surface of the mounting shell 401. The support plate... Two support plates 403 are symmetrically and fixedly installed on the upper surface of the workbench 405. The opposite sides of the two support plates 403 are rotatably connected to 406. A first rotating clamping plate 402 is fixedly installed between the two 406. A second rotating clamping plate 404 is rotatably connected to the center of the first rotating clamping plate 402. By rotating the tightening handle 1501, the tightening handle 1501 drives the screw to rotate and tighten the screw, so that the abutment at the other end of the screw abuts against the product, and the product is clamped in conjunction with the second rotating clamping plate 404.
[0032] The clamping mechanism 15 includes a tightening handle 1501, a tightening block 1502, and a bearing plate 1503. The lower end of the bearing plate 1503 is L-shaped and fixed to the lower end face of the second rotating clamp 404. The tightening block 1502 is fixedly installed on one side of the upper end of the bearing plate 1503. A tightening screw is transversely inserted in the tightening block 1502. One end of the tightening screw is fixedly installed on the tightening handle 1501, and the other end of the tightening screw passes through the side wall of the tightening block 1502 and the bearing plate 1503 and is fixedly connected to an abutment.
[0033] The tooling fixture is equipped with a material unloading robot 7 and a sprue 10 on both sides of the tooling fixture. The material unloading robot 7 is used to unload the product onto the production line for packaging, and the sprue 10 is used to cut off the excess plastic part generated during the injection molding process from the molded product.
[0034] The fixture also includes a pad printing host 1 located above the fixture and a manual lifting frame 13 located below it. The pad printing host 1 is used for printing products, and the manual lifting frame 13 is used for lifting the shuttle module 11. The pad printing host 1 is equipped with an ink tray 2 and an independent printing head 9. The ink tray 2 is used to hold ink for printing products, and the independent printing head 9 is used for printing products.
[0035] The fixture is also equipped with a feeding robot 6, an ink tray 2, a glue cleaning mechanism 3, an independent printing glue head 9, an automatic lifting motor 14, etc.
[0036] The first rotating component 5 includes a first commutator 502 and a first rotating motor 501. The first commutator 502 is fixedly installed on the side wall of the support plate 403. The output end of the first commutator 502 is fixedly connected to 406, and the input end of the first commutator 502 is fixedly connected to the first rotating motor 501. The first rotating motor 501 drives the first commutator 502 to start through its output end. The output end of the first commutator 502 drives the first rotating clamp 402 to rotate. The first rotating clamp 402 drives the second rotating clamp 404 to rotate, thereby adjusting the position of the printed product.
[0037] The second rotating assembly 12 includes a second rotating motor 1201 and a second commutator 1202. The second commutator 1202 is fixedly installed on the side wall of the first rotating clamp 402. The output end of the second commutator 1202 is fixedly connected to the second rotating clamp 404, and the input end of the second commutator 1202 is fixedly connected to the output end of the second rotating motor 1201. The second rotating motor 1201 starts the second commutator 1202 through its output end. The output end of the second commutator 1202 drives the second rotating clamp 404 to rotate, which can further adjust the position of the product between the second rotating clamp 404 and the screw abutment.
[0038] The pad printing host 1 is equipped with an ink tray 2 and an independent printing head 9. The ink tray 2 is used to hold ink for printing products, and the independent printing head 9 is used for printing products.
[0039] The stepper motor 1101 is started by controlling the touch screen 8. The output end of the stepper motor 1101 drives the lead screw 1108 to rotate, so that the shuttle block 1106 carries the limit plate 1105 and moves back and forth along the guide rail 1102. The limit plate 1105 drives the mounting shell 401 on the connecting plate 1107 to move back and forth. The position of the second rotating clamp 404 can be adjusted according to production needs, which is flexible and convenient.
[0040] By rotating the tightening handle 1501, the screw is rotated and tightened, so that the abutment at the other end of the screw presses against the product. This, together with the second rotating clamp 404, clamps the product, making printing easier.
[0041] Simultaneously, the first rotary motor 501 is started via the touch screen 8. The first rotary motor 501 drives the first commutator 502 to start via its output end. The output end of the first commutator 502 drives the first rotating clamp 402 to rotate. The first rotating clamp 402 drives the second rotating clamp 404 to rotate, adjusting the position of the printed product. The second rotary motor 1201 starts the second commutator 1202 via its output end. The output end of the second commutator 1202 drives the second rotating clamp 404 to rotate, which can further adjust the position of the product between the second rotating clamp 404 and the screw abutment, thus improving the applicability of this tooling fixture.
[0042] This invention first takes the product to be printed out of the injection molding machine and then cuts the sprue 10 through the loading robot 6. Then it is placed in the shuttle clamp 4 and rotated by the first rotary motor 501 and the second rotary motor 1201 to complete the multi-station multi-color printing. The printing is completed by the independent printing head 9. Then the unloading robot 7 is unloaded onto the production line for packaging.
[0043] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.
Claims
1. A pad printing machine tooling fixture, comprising a shuttle module (11), a rotary worktable (4), a first rotating assembly (5), a second rotating assembly (12), and a clamping mechanism (15), characterized in that, The shuttle module (11) includes a stepper motor (1101), a guide rail (1102), and a support leg (1103). The guide rail (1102) is fixedly installed on the upper end face of the support leg (1103). The stepper motor (1101) is fixedly installed on one end of the guide rail (1102). The output end of the stepper motor (1101) passes through the guide rail (1102) and is fixedly installed with a lead screw (1108). The other end of the lead screw (1108) is rotatably connected to the inner wall of the guide rail (1102). The upper thread of the lead screw (1108) is connected to a shuttle block (1106). Limiting plates (1105) are fixedly installed on both sides of the shuttle block (1106). The other end of the limiting plate (1105) passes through the side wall of the guide rail (1102) and is bent 90° upward and welded with a connecting plate (1107). The rotary worktable (4) includes a mounting shell (401), a first rotating clamping plate (402), a support plate (403), a second rotating clamping plate (404), a worktable (405), and a worktable (406). The mounting shell (401) is fixedly mounted on the upper surface of the connecting plate (1107). An automatic lifting motor (14) is fixedly mounted on the side wall of the mounting shell (401). The output end of the automatic lifting motor (14) passes through the mounting shell (405). 1) The side wall is connected to a workbench (405), which overlaps the upper end face of the mounting shell (401); there are two support plates (403) which are symmetrically fixedly installed on the upper end face of the workbench (405), and the two support plates (403) are rotatably connected (406) on opposite sides. A first rotating clamping plate (402) is fixedly installed between the two (406), and a second rotating clamping plate (404) is rotatably connected at the center of the first rotating clamping plate (402); The clamping mechanism (15) includes a tightening handle (1501), a tightening block (1502), and a bearing plate (1503). The lower end of the bearing plate (1503) is L-shaped and fixed to the lower end face of the second rotating clamp (404). The tightening block (1502) is fixedly installed on one side of the upper end of the bearing plate (1503). A tightening screw is transversely inserted in the tightening block (1502). One end of the tightening screw is fixedly installed on the tightening handle (1501), and the other end of the tightening screw passes through the side wall of the tightening block (1502) and the bearing plate (1503) and is fixedly connected to an abutment.
2. The pad printing machine tooling fixture according to claim 1, characterized in that, The tooling fixture is used in conjunction with a material unloading robot (7) and a sprue (10) located on both sides of the tooling fixture. The material unloading robot (7) is used to unload the product onto the production line for packaging, and the sprue (10) is used to cut off the excess plastic part generated during the injection molding process from the molded product.
3. The pad printing machine tooling fixture according to claim 1, characterized in that, The fixture is also equipped with a pad printing host (1) located above the fixture and a manual lifting frame (13) located below it. The pad printing host (1) is used for printing the product and the manual lifting frame (13) is used for lifting the shuttle module (11).
4. A pad printing machine tooling fixture according to claim 3, characterized in that, The pad printing host (1) is equipped with an ink tray (2) and an independent printing head (9). The ink tray (2) is used to hold ink for printing products, and the independent printing head (9) is used for printing products.
5. A pad printing machine tooling fixture according to claim 1, characterized in that, The first rotating assembly (5) includes a first commutator (502) and a first rotating motor (501). The first commutator (502) is fixedly installed on the side wall of the support plate (403). The output end of the first commutator (502) is fixedly connected to (406), and the input end of the first commutator (502) is fixedly connected to the first rotating motor (501).
6. A pad printing machine tooling fixture according to claim 1, characterized in that, The second rotating assembly (12) includes a second rotating motor (1201) and a second commutator (1202). The second commutator (1202) is fixedly installed on the side wall of the first rotating clamp (402). The output end of the second commutator (1202) is fixedly connected to the second rotating clamp (404), and the input end of the second commutator (1202) is fixedly connected to the output end of the second rotating motor (1201).
7. A pad printing machine tooling fixture according to claim 1, characterized in that, The shuttle block (1106) has a mounting hole (1109) at its center that matches the lead screw (1108), and the lead screw (1108) is threadedly connected to the mounting hole (1109).
8. A pad printing machine tooling fixture according to claim 1, characterized in that, Each of the support legs (1103) is provided with a support foot (1104) at its lower end, and the lower end surface of the support foot (1104) is provided with rubber anti-slip texture.