Ton barrel steel pipe embossing machine

Abstract

The utility model discloses a ton barrel steel pipe embossing machine which comprises a punching machine body, a plurality of hydraulic cylinders are fixedly connected to the inner top of the punching machine body, the telescopic ends of the hydraulic cylinders are jointly and fixedly connected with a lower pressing block, a die is arranged at the inner bottom of the punching machine body, and an installation frame is installed on the left side of the punching machine body. A plurality of slope slideways and material blocking plates are mounted on the mounting frame, a material distributing assembly is arranged on the mounting frame, the material distributing assembly comprises a rectangular plate fixedly connected to the mounting frame, two fourth guide rails are fixedly connected to the rectangular plate, and material distributing sliding plates are slidably connected to the two fourth guide rails. According to the steel pipe embossing machine, a plurality of steel pipes can be rapidly fed into the punching machine body for embossing treatment, the steel pipe embossing machining efficiency is improved, meanwhile, continuous production can be conducted, and after each time of embossing is completed, through arrangement of the driving assembly and the lifting plate, products can be rapidly subjected to discharging treatment.

Description

Technical Field

[0001] This utility model relates to the field of steel pipe embossing technology, and in particular to a ton-bucket steel pipe embossing machine. Background Technology

[0002] In today's industrial manufacturing sector, steel pipe products are widely used in numerous industries such as construction, machinery processing, automobile manufacturing, and decoration due to their high strength and good plasticity. As market demands for the aesthetic appeal and functionality of steel pipe products continue to rise, the need for embossing treatments on steel pipe surfaces is growing.

[0003] Traditional steel pipe embossing processes often rely on rudimentary manual operations or simple mechanical equipment, which have many limitations. For example, manual embossing is not only inefficient but also makes it difficult to guarantee the consistency and accuracy of the embossed patterns, resulting in inconsistent product quality and failing to meet the needs of large-scale, standardized production. Furthermore, some early, simple embossing equipment suffers from deficiencies in feeding, positioning, and the continuity of the embossing process, frequently experiencing problems such as uneven steel pipe feeding and inaccurate positioning, leading to unsatisfactory embossing results and a high scrap rate.

[0004] Meanwhile, in the entire steel pipe embossing production process, if the feeding, sorting, and subsequent material transfer processes cannot be automated or operate efficiently and collaboratively, it will greatly slow down the overall production pace and increase labor and time costs. Moreover, without an effective correction mechanism, if the steel pipe has a large positional deviation before entering the embossing process, it will also seriously affect the embossing quality.

[0005] Therefore, it is necessary to design a ton-shaped steel pipe embossing machine to solve the above problems. Utility Model Content

[0006] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a ton-shaped steel pipe embossing machine. This steel pipe embossing machine can quickly feed multiple steel pipes into the stamping press for embossing, thereby improving the processing efficiency of steel pipe embossing. It can also perform continuous production, and after each embossing is completed, the product can be quickly unloaded through the drive assembly and lifting plate.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A ton-shaped steel pipe embossing machine includes a punch press body. Multiple hydraulic cylinders are fixedly connected to the inner top of the punch press body. The telescopic ends of the multiple hydraulic cylinders are jointly fixedly connected to a lower pressing block. A mold is provided at the inner bottom of the punch press body. A mounting frame is installed on the left side of the punch press body. Multiple inclined slides and baffles are installed on the mounting frame. A material distribution assembly is provided on the mounting frame. The material distribution assembly includes a rectangular plate fixedly connected to the mounting frame. Two fourth guide rails are fixedly connected to the rectangular plate. Material distribution slides are slidably connected to both fourth guide rails. A second strip block is fixedly connected to the upper ends of the two material distribution slides. Two material distribution positioning plates are fixedly connected to the right side of the second strip block. The two material distribution positioning plates are provided with first toothed grooves. A third cylinder is installed at the upper end of the rectangular plate. The telescopic end of the third cylinder is fixedly connected to the second strip block. Two sets of feeding assemblies are provided on the mounting frame.

[0009] Preferably, the feeding assembly includes a feeding fixing plate fixed on a mounting frame. A second cylinder is mounted on the front side of the feeding fixing plate. Two first guide rails are fixedly connected to the front side of the feeding fixing plate. A slider is slidably connected to each of the two first guide rails. A connecting block is fixedly connected to the adjacent sides of the two sliders. The telescopic end of the second cylinder is fixedly connected to the connecting block. A top plate is fixedly connected to the upper end of the connecting block. Two third guide rails are fixedly connected to the front side of the top plate. A feeding plate is slidably connected to the two third guide rails. An extension plate is fixedly connected to the right side of the feeding plate. The upper end of the extension plate is provided with multiple second toothed grooves. A fifth cylinder is mounted on the front side of the top plate. The telescopic end of the fifth cylinder is fixedly connected to the feeding plate.

[0010] Preferably, the assembly further includes a feeding component, which includes two guide rail fixing plates mounted on a mounting frame. A second guide rail is fixedly connected to each of the two guide rail fixing plates. A feeding main board is slidably connected to both second guide rails. A fourth cylinder is mounted on the rear guide rail fixing plate and is fixedly connected to the feeding main board. A sixth cylinder is mounted on the upper end of the feeding main board. A first strip block is fixedly connected to the telescopic end of the sixth cylinder. Two magnetic base plates are fixedly connected to the lower end of the first strip block.

[0011] Preferably, the system further includes a calibration component, which includes two calibration mounting blocks mounted on the right side of the mounting bracket. Each of the two calibration mounting blocks is fixedly connected to a first cylinder, and each of the telescopic ends of the two first cylinders is fixedly connected to a push plate.

[0012] Preferably, a drive assembly and two bearing seats are installed on the inner bottom of the punch press body. A rotating rod is rotatably connected to the adjacent sides of the two bearing seats. Multiple lifting plates are fixedly connected to the rotating rod. The end of the output shaft of the drive assembly is fixedly connected to the rotating rod.

[0013] Preferably, the drive assembly includes a stepper motor and a reducer, wherein the output shaft of the stepper motor is fixedly connected to the input shaft of the reducer, and the output shaft of the reducer is fixedly connected to a rotating rod.

[0014] Compared with existing technologies, the advantages of this device are:

[0015] 1. Compared with existing technologies, this device achieves a high degree of automation and precise positioning in the steel pipe feeding process, effectively improving feeding efficiency and accuracy. The sixth cylinder precisely controls the lifting and lowering of the magnetic base plate, which, together with the fourth cylinder, enables the steel pipe to move between different positions. The steel pipe can be placed accurately above the inclined slide in an orderly manner. The entire process does not require much manual intervention, which reduces the burden of manpower and ensures that the steel pipe is in an orderly and accurate position at the initial stage of feeding. This lays a good foundation for subsequent processes such as material distribution, feeding, and embossing, and greatly improves the overall production efficiency and the accuracy of the feeding process.

[0016] 2. Compared with existing technologies, this device exhibits advantages in the high synergy and precision of steel pipe sorting, feeding, and position correction. With the help of a third cylinder driving the sorting slide and positioning plate, the steel pipes are systematically distributed to their corresponding positions, ensuring they are neatly arranged and ready for feeding. The feeding assembly, through the cooperation of multiple cylinders, firstly uses the second and fifth cylinders to precisely lift the steel pipe and smoothly feed it into the punch press body. Furthermore, in the correction stage, when the steel pipe moves between the two push plates, the first cylinder drives the push plate to promptly and accurately correct the position of the steel pipe. The close cooperation and mutual support of each stage ensure that the steel pipe maintains its optimal position when entering the embossing mold, effectively improving the pass rate of the embossed finished product and guaranteeing the consistency of product quality.

[0017] 3. Compared with existing technologies, this device optimizes the unloading process of embossed steel pipes, making the entire production process smoother and more efficient. The drive component drives the lifting plate to rotate through the rotating rod, and with the help of gravity, the steel pipe can slide naturally and smoothly to the right to complete the unloading. The entire unloading process is highly automated, avoiding jamming or stagnation of steel pipes during the unloading process, ensuring that the equipment can quickly enter the next round of processing and production, improving the overall operating efficiency of the equipment, reducing production delays caused by unloading problems, and enhancing the continuity and stability of production. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of a ton-barrel steel pipe embossing machine proposed in this utility model;

[0019] Figure 2 for Figure 1 A structural diagram showing the removal of the mounting bracket;

[0020] Figure 3 for Figure 1 A schematic diagram of the structure on the right side;

[0021] Figure 4 for Figure 1 Enlarged structural diagram at point A;

[0022] Figure 5 for Figure 1 Enlarged structural diagram at point B;

[0023] Figure 6 This is a schematic diagram of the feeding assembly.

[0024] Figure 7 This is a schematic diagram of the feeding assembly.

[0025] Figure 8 This is a schematic diagram of the material distribution component.

[0026] In the diagram: 1. Punch press body, 2. Hydraulic cylinder, 3. Pressing block, 4. Mounting bracket, 5. Mold, 6. Inclined slide, 7. Stop plate, 8. Correction mounting block, 9. First cylinder, 10. Push plate, 11. Second cylinder, 12. First guide rail, 13. Slider, 14. Top plate, 15. Connecting block, 16. Drive assembly, 17. Rotary rod, 18. Lifting plate, 19. Rectangular plate, 20. Third cylinder, 21. Guide rail fixing plate, 22. Fourth cylinder, 23. Feeding main plate, 24. First strip block, 25. Magnet base plate, 26. Feeding fixing plate, 27. Fifth cylinder, 28. Third guide rail, 29. Feeding plate, 30. Extension plate, 31. Fourth guide rail, 32. Material distribution slide plate, 33. Second strip block, 34. Material distribution positioning plate, 35. Sixth cylinder. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0028] Reference Figures 1-8A ton-shaped steel pipe embossing machine includes a punch press body 1. Multiple hydraulic cylinders 2 are fixedly connected to the inner top of the punch press body 1. The telescopic ends of the multiple hydraulic cylinders 2 are jointly fixedly connected to a lower pressing block 3. A mold 5 is provided at the inner bottom of the punch press body 1. A mounting frame 4 is installed on the left side of the punch press body 1. Multiple inclined slides 6 and baffle plates 7 are installed on the mounting frame 4. A channel is formed between the inclined slides 6 and the baffle plates 7, so that after the steel pipe is fed, it will be positioned within the channel. The vertical channel width is the same as the diameter of the steel pipe. Therefore, when the subsequent material distribution positioning plate 34 moves to the right, a [material name missing] will fall into each first tooth groove. The steel pipe and the mounting frame 4 are equipped with a material distribution assembly. The material distribution assembly includes a rectangular plate 19 fixedly connected to the mounting frame 4. Two fourth guide rails 31 are fixedly connected to the rectangular plate 19. Material distribution slide plates 32 are slidably connected to both fourth guide rails 31. A second strip block 33 is fixedly connected to the upper end of the two material distribution slide plates 32. Two material distribution positioning plates 34 are fixedly connected to the right side of the second strip block 33. The two material distribution positioning plates 34 are provided with first tooth grooves. A third cylinder 20 is installed at the upper end of the rectangular plate 19. The telescopic end of the third cylinder 20 is fixedly connected to the second strip block 33. The mounting frame 4 is equipped with two sets of feeding assemblies.

[0029] The feeding assembly includes a feeding fixing plate 26 fixed on the mounting frame 4. A second cylinder 11 is mounted on the front side of the feeding fixing plate 26. Two first guide rails 12 are fixedly connected to the front side of the feeding fixing plate 26. Slider blocks 13 are slidably connected to each of the two first guide rails 12. A connecting block 15 is fixedly connected to the adjacent sides of the two sliders 13. The telescopic end of the second cylinder 11 is fixedly connected to the connecting block 15. A top plate 14 is fixedly connected to the upper end of the connecting block 15. Two third guide rails 28 are fixedly connected to the front side of the top plate 14. Feeding plates 29 are slidably connected to two third guide rails 28. An extension plate 30 is fixedly connected to the right side of the feeding plate 29. The upper end of the extension plate 30 is provided with multiple second toothed grooves. A fifth cylinder 27 is installed on the front side of the top plate 14. The telescopic end of the fifth cylinder 27 is fixedly connected to the feeding plate 29. When the second cylinder 11 is stretched, the steel pipe can be separated from the material distribution positioning plate 34. When the fifth cylinder 27 is stretched, the steel pipe is sent into the punch press body 1. Then, the retraction of the second cylinder 11 causes the steel pipe to fall into the mold 5.

[0030] The system also includes a feeding assembly, which consists of two guide rail fixing plates 21 mounted on the mounting frame 4. Each guide rail fixing plate 21 is fixedly connected to a second guide rail, and a feeding main plate 23 is slidably connected to both second guide rails. A fourth cylinder 22 is mounted on the rear guide rail fixing plate 21 and is fixedly connected to the feeding main plate 23. A sixth cylinder 35 is mounted on the upper end of the feeding main plate 23. A first strip block 24 is fixedly connected to the telescopic end of the sixth cylinder 35. Two magnetic base plates 25 are fixedly connected to the lower end of the first strip block 24. Electromagnets are installed inside the magnetic base plates 25. When the electromagnets are energized, they can use magnetic force to attract the steel pipe to the bottom of the two magnetic base plates 25.

[0031] The system also includes a correction assembly, which consists of two correction mounting blocks 8 installed on the right side of the mounting frame 4. Each of the two correction mounting blocks 8 is fixedly connected to a first cylinder 9, and each of the telescopic ends of the two first cylinders 9 is fixedly connected to a push plate 10 to correct the two ends of the steel pipes so that the two ends of the multiple steel pipes are aligned.

[0032] The punch press body 1 has a drive assembly 16 and two bearing seats installed at its inner bottom. The adjacent sides of the two bearing seats are rotatably connected to a rotating rod 17. Multiple lifting plates 18 are fixedly connected to the rotating rod 17. The output shaft of the drive assembly 16 is fixedly connected to the rotating rod 17. The drive assembly 16 includes a stepper motor and a reducer. The output shaft of the stepper motor is fixedly connected to the input shaft of the reducer. The output shaft of the reducer is fixedly connected to the rotating rod 17. The stepper motor drives the rotating rod 17 to rotate clockwise, which causes the lifting plates 18 to tilt the steel pipe to the right, so that the steel pipe rolls to the right under the action of gravity.

[0033] The functional principle of this utility model can be explained through the following operation: When processing steel pipes, the steel pipe raw material is lifted by the feeding assembly. During feeding, the sixth cylinder 35 is first controlled to stretch, so that the first strip block 24 drives the two magnetic base plates 25 to move down, and then the magnetic base plates 25 move to the upper end of the steel pipe raw material. At this time, the electromagnets on the two magnetic base plates 25 are energized to attract the steel pipe, so that the steel pipe is attracted to the two magnetic base plates 25. At this time, the sixth cylinder 35 is controlled to retract to lift multiple steel pipes. Then, the fourth cylinder 22 is retracted to move the steel pipe to the top of the inclined slide 6. The electromagnets on the two magnetic base plates 25 are de-energized. At this time, the steel pipe will fall on the inclined slide 6 under the action of gravity. At this time, under the action of gravity, the steel pipe will be neatly arranged between the inclined slide 6 and the baffle plate 7.

[0034] Control the operation of the third cylinder 20, so that the third cylinder 20 drives the two material distribution slide plates 32 and the two material distribution positioning plates 34 to move to the right, so that multiple steel pipes fall into multiple first tooth grooves in sequence, and the material removal of steel pipes can be completed at this time.

[0035] After the steel pipe is picked up, the steel pipe will be located in the corresponding multiple second tooth grooves. At this time, the operator controls the second cylinder 11 to stretch, so that the feeding plate 29 drives the extension plate 30 to move upward, thereby lifting the steel pipe so that the steel pipe is separated from the two material positioning plates 34. Then the operator controls the fifth cylinder 27 to run, thereby sending the steel pipe into the punch press body 1.

[0036] During the process of feeding the steel pipe into the punch press body 1, when the steel pipe moves between the two push plates 10, the two first cylinders 9 are controlled to operate, so that the two push plates 10 move relative to each other, thereby correcting the position of multiple steel pipes. After the correction is completed, the fifth cylinder 27 is controlled to continue to stretch, so that the steel pipe moves above the mold 5. Then the operator controls the second cylinder 11 to retract, so that the steel pipe moves into the mold 5, and the multiple steel pipes are separated from the extension plate 30.

[0037] At this time, the operator controls the fifth cylinder 27 to retract, causing the extension plate 30 to reset. The operator controls multiple hydraulic cylinders 2 to extend, causing the lower pressure block 3 to move down and perform embossing on the steel pipe. After embossing is completed, the operator controls the lower pressure block 3 to reset and then controls the drive assembly 16 to run. The operation of the drive assembly 16 drives multiple lifting plates 18 to rotate clockwise through the rotating rod 17. The lifting plates 18 drive the steel pipe to rotate to the right. Under the action of gravity, the steel pipe slides to the right to complete the unloading.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ton-shaped steel pipe embossing machine, comprising a punch press body (1), characterized in that: Multiple hydraulic cylinders (2) are fixedly connected to the inner top of the punch press body (1). The telescopic ends of the multiple hydraulic cylinders (2) are fixedly connected to a lower pressing block (3). A mold (5) is provided at the inner bottom of the punch press body (1). A mounting frame (4) is installed on the left side of the punch press body (1). Multiple inclined slides (6) and baffle plates (7) are installed on the mounting frame (4). A material distribution assembly is provided on the mounting frame (4). The material distribution assembly includes a rectangular plate (19) fixedly connected to the mounting frame (4). Two secondary... Four guide rails (31), two of the four guide rails (31) are slidably connected to a material distribution slide plate (32), the upper ends of the two material distribution slide plates (32) are fixedly connected to a second strip block (33), the right side of the second strip block (33) is fixedly connected to two material distribution positioning plates (34), the two material distribution positioning plates (34) are provided with a first tooth groove, the upper end of the rectangular plate (19) is equipped with a third cylinder (20), the telescopic end of the third cylinder (20) is fixedly connected to the second strip block (33), and the mounting frame (4) is provided with two sets of feeding components.

2. The embossing machine for ton-shaped steel pipes according to claim 1, characterized in that: The feeding assembly includes a feeding fixing plate (26) fixed on the mounting bracket (4). A second cylinder (11) is mounted on the front side of the feeding fixing plate (26). Two first guide rails (12) are fixedly connected to the front side of the feeding fixing plate (26). A slider (13) is slidably connected to each of the two first guide rails (12). A connecting block (15) is fixedly connected to the adjacent sides of the two sliders (13). The telescopic end of the second cylinder (11) is fixedly connected to the connecting block (15). A top plate (14) is fixedly connected to the upper end of the block (15). Two third guide rails (28) are fixedly connected to the front side of the top plate (14). A feeding plate (29) is slidably connected to the two third guide rails (28). An extension plate (30) is fixedly connected to the right side of the feeding plate (29). The upper end of the extension plate (30) is provided with multiple second tooth grooves. A fifth cylinder (27) is installed on the front side of the top plate (14). The telescopic end of the fifth cylinder (27) is fixedly connected to the feeding plate (29).

3. The embossing machine for ton-shaped steel pipes according to claim 1, characterized in that: It also includes a feeding assembly, which includes two guide rail fixing plates (21) set on the mounting frame (4). A second guide rail is fixedly connected to each of the two guide rail fixing plates (21). A feeding main board (23) is slidably connected to the two second guide rails. A fourth cylinder (22) is installed on the guide rail fixing plate (21) located on the rear side. The fourth cylinder (22) is fixedly connected to the feeding main board (23). A sixth cylinder (35) is installed at the upper end of the feeding main board (23). A first strip block (24) is fixedly connected to the telescopic end of the sixth cylinder (35). Two magnetic base plates (25) are fixedly connected to the lower end of the first strip block (24).

4. The embossing machine for ton-shaped steel pipes according to claim 1, characterized in that: It also includes a calibration component, which includes two calibration mounting blocks (8) mounted on the right side of the mounting bracket (4). A first cylinder (9) is fixedly connected to each of the two calibration mounting blocks (8), and a push plate (10) is fixedly connected to the telescopic end of each of the two first cylinders (9).

5. The embossing machine for ton-shaped steel pipes according to claim 1, characterized in that: The inner bottom of the punch press body (1) is equipped with a drive assembly (16) and two bearing seats. The adjacent sides of the two bearing seats are rotatably connected to a rotating rod (17). Multiple lifting plates (18) are fixedly connected to the rotating rod (17). The end of the output shaft of the drive assembly (16) is fixedly connected to the rotating rod (17).

6. The embossing machine for ton-shaped steel pipes according to claim 5, characterized in that: The drive assembly (16) includes a stepper motor and a reducer. The output shaft of the stepper motor is fixedly connected to the input shaft of the reducer, and the output shaft of the reducer is fixedly connected to the rotating rod (17).

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