Optical vision screening and packaging all-in-one machine
The integrated optical vision screening and packaging machine, which combines optical vision screening and heat sealing packaging mechanisms, solves the problems of large space occupation and cumbersome operation of existing equipment, and realizes efficient screening and packaging integration of parts.
Patent Information
- Application Number
- CN202423054966.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-11
AI Technical Summary
Existing optical vision sorting and packaging equipment for parts occupies a large area and is cumbersome to operate, requiring multiple devices to be combined for optical vision sorting and packaging operations.
An integrated optical vision screening and packaging machine was designed, which integrates an optical vision screening mechanism and a heat sealing packaging mechanism on the same frame. Qualified materials can be directly put into the packaging through a material carrier disc and a feeding channel. Qualified and unqualified materials are separated by a vision inspection camera mechanism and an air blowing mechanism.
It simplifies the operation process, reduces the size of the equipment, integrates optical vision screening and packaging, reduces additional conveying mechanisms, and improves work efficiency.
Smart Images
Figure CN223546616U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging equipment technology, specifically to an integrated optical vision screening and packaging machine. Background Technology
[0002] Before packaging, existing parts, especially small parts, need to be optically screened by optical vision screening equipment to remove defective parts. Then, the qualified parts are transported to the packaging machine by conveyor belt for packaging. The combination of optical vision screening equipment, conveyor belt device and heat sealing packaging machine occupies a huge space and is very complicated to operate with many steps. Summary of the Invention
[0003] In order to overcome the technical defects of the existing technology, this utility model provides an integrated optical vision screening and packaging machine.
[0004] The technical solution adopted by this utility model is: an integrated optical vision screening and packaging machine, including a frame, the frame including an internal frame mounting area and an external frame mounting area, the external frame mounting area being located on the side wall of the frame, the external frame mounting area being provided with a heat sealing packaging mechanism, the internal frame mounting area being provided with an optical vision screening mechanism, the optical vision screening mechanism including a discharge port, the discharge port of the optical vision screening mechanism being connected to the inlet of the heat sealing packaging mechanism through a channel on the side wall of the frame to enable the qualified materials screened by the optical vision screening mechanism to be directly packaged.
[0005] The optical vision screening mechanism includes:
[0006] A material-carrying disc is mounted on a frame. The material-carrying disc can rotate circumferentially around the center through a drive mechanism at the bottom to deliver the material to the outlet of the optical vision screening mechanism.
[0007] The feeding channel is located on the outer side of the circumference of the material-carrying disc. The feeding channel is connected to the discharge port of the optical vision screening mechanism, and the qualified materials after screening are directly sent to the heat-sealing packaging mechanism for packaging.
[0008] The non-conforming material channel is located on the outer side of the circumference of the material-carrying disc and extends to the lower part of the frame to form a non-conforming material outlet.
[0009] An air blowing mechanism, comprising a mounting bracket and an air blowing pipe, wherein the air blowing pipe is mounted on the mounting bracket, and the air blowing mechanism uses the mounting bracket to mount the air blowing pipe on the material-carrying disc and align it with the inlet of the material feeding channel and the unqualified material channel.
[0010] A visual inspection camera mechanism is disposed above a material-carrying disc, and the camera of the visual inspection camera mechanism captures images of the material for visual inspection.
[0011] The material feeding channel is also equipped with a material feeding gate, and a cylinder is installed on the top of the material feeding channel. The cylinder drives the material feeding gate to move longitudinally to realize the opening and closing of the material feeding channel.
[0012] The feeding channel includes a left channel and a right channel arranged in parallel, and the left channel and the right channel are respectively equipped with a feeding gate and a cylinder for controlling their opening and closing.
[0013] The driving mechanism is a motor.
[0014] The air blowing mechanism also includes a mounting plate, the air blowing pipe is mounted on the mounting plate, and the mounting plate is hinged to the mounting bracket.
[0015] The mounting bracket is installed on the top of the feeding channel and the defective material channel, and the air blowing pipe is aligned with the material loading disc and the inlet of the feeding channel and the defective material channel by means of the mounting plate with hinge.
[0016] The aforementioned non-conforming material channel includes two channels, one on the left and one on the right, which are respectively located on both sides of the material discharge channel.
[0017] It also includes a feeding conveyor belt, which is installed on the frame to transport materials to the material-carrying disc.
[0018] The beneficial effects of this utility model are as follows: This utility model provides an integrated optical vision screening and packaging machine, including a frame. The frame includes an internal frame mounting area and an external frame mounting area. The external frame mounting area is located on the side wall of the frame and is equipped with a heat-sealing packaging mechanism. The internal frame mounting area is equipped with an optical vision screening mechanism, which includes a discharge port. The discharge port of the optical vision screening mechanism and the inlet of the heat-sealing packaging mechanism are connected through a channel on the side wall of the frame, enabling the packaging of qualified materials screened by the optical vision screening mechanism. This utility model sets the optical vision screening mechanism and the heat-sealing packaging mechanism on the same frame to form an integrated optical vision screening and packaging machine. Unqualified products screened by the optical vision screening mechanism are directly removed, and qualified products directly enter the heat-sealing packaging mechanism for heat sealing and packaging, eliminating the need for an additional conveying mechanism, thus simplifying the operation process and reducing the size of the equipment. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of this utility model.
[0020] Figure 2This is a schematic diagram of the internal structure of this utility model.
[0021] Figure 3 This is a schematic diagram of the internal structure of this utility model.
[0022] Figure 4 This is a schematic diagram of the internal structure of this utility model.
[0023] Among them, 1-frame, 2-heat sealing and packaging mechanism, 3-optical vision screening mechanism, 4-feeding conveyor belt, 31-material carrier disc, 32-discharge channel, 33-non-conforming material channel, 34-mounting bracket, 35-air blowing pipe, 36-vision inspection camera mechanism, 37-discharge gate, 38-cylinder, 39-mounting plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] An integrated optical vision screening and packaging machine includes a frame 1, which comprises an internal frame mounting area and an external frame mounting area. The external frame mounting area is located on the side wall of the frame and is equipped with a heat-sealing packaging mechanism 2. An optical vision screening mechanism 3 is installed on the internal frame mounting area. The optical vision screening mechanism 3 includes a discharge port. The discharge port of the optical vision screening mechanism 3 and the inlet of the heat-sealing packaging mechanism 2 are connected through a channel on the side wall of the frame 1 to enable the direct packaging of qualified materials screened by the optical vision screening mechanism 3. The optical vision screening mechanism 3 includes: a material-carrying disc 31, which is mounted on the frame 1 and can rotate circumferentially around its center via a motor at its bottom to deliver materials to the outlet of the optical vision screening mechanism 3; a feeding channel 32, which is located on the outer side of the circumference of the material-carrying disc 31 and connected to the outlet of the optical vision screening mechanism 3, directly delivering the screened qualified materials to the heat-sealing packaging mechanism 2 for packaging; and a non-qualified material channel 33, which is located on the circumference of the material-carrying disc 31. The outer side of the non-conforming material channel 33 extends to the lower part of the frame 1 to form a non-conforming material outlet; the air blowing mechanism includes a mounting bracket 34 and an air blowing pipe 35, the air blowing pipe 35 is mounted on the mounting bracket 34, and the air blowing mechanism uses the mounting bracket 34 to position the air blowing pipe 35 on the material-carrying disc 31 and align it with the inlet of the material-discharging channel 32 and the non-conforming material channel 33; the visual inspection camera mechanism 36 is positioned above the material-carrying disc 31, and the camera of the visual inspection camera mechanism 36 captures images of the material for visual inspection. The air blowing mechanism also includes a mounting plate 39, on which the air blowing pipe 35 is mounted, and the mounting plate 39 is hinged to the mounting bracket 34. The mounting bracket 34 is mounted on the top of the material-discharging channel 32 and the non-conforming material channel 33, and the air blowing pipe 35 is aligned with the material-carrying disc 31 and the inlet of the material-discharging channel 32 and the non-conforming material channel 33 through the hinged mounting plate 39. The aforementioned non-conforming material channel 33 includes two channels, left and right, which are respectively located on both sides of the feeding channel 32. This invention integrates the optical vision screening mechanism and the heat-sealing packaging mechanism on the same frame to form an integrated optical vision screening and packaging machine. Non-conforming products screened by the optical vision screening mechanism are directly removed, while qualified products directly enter the heat-sealing packaging mechanism for heat sealing, eliminating the need for an additional conveying mechanism, thus simplifying the operation process and reducing equipment size.
[0026] The feeding channel 32 is also equipped with a feeding gate 37, and a cylinder 38 is installed on the top of the feeding channel 32. The cylinder 38 drives the feeding gate 37 to move longitudinally to open and close the feeding channel 32. The feeding channel 32 includes a left channel and a right channel arranged in parallel. The left channel and the right channel are respectively equipped with a feeding gate 37 and a cylinder 38 for controlling their opening and closing.
[0027] It also includes a feeding conveyor belt 4, which is installed on the frame 1 to transport materials to the material-carrying disc 31.
[0028] During operation, materials and parts are conveyed to the material-carrying disc via the feeding conveyor belt. The motor drives the material-carrying disc to rotate circumferentially around the center. At the same time, the visual inspection camera above the material-carrying disc visually inspects whether the materials and parts are qualified. When qualified materials are conveyed to the vicinity of the unloading channel on the side of the material-carrying disc, the air blowing mechanism at the unloading channel blows the materials and parts into the unloading channel, and then they reach the heat sealing and packaging mechanism for heat sealing and packaging. When unqualified materials are conveyed to the vicinity of the unqualified material channel on the side of the material-carrying disc, the air blowing mechanism at the unqualified material channel blows the materials and parts into the unqualified material channel and collects them through the lower outlet.
[0029] Attention all technical personnel: Although this utility model has been described according to the specific embodiments above, the inventive concept of this utility model is not limited to this utility model. Any modification that utilizes the inventive concept will be included within the scope of protection of this patent. The description of up and down in the specification is based on the orientation description in the main drawing.
[0030] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. An integrated optical vision sorting and packaging machine, comprising a frame (1), characterized in that, The frame (1) includes an internal frame installation area and an external frame installation area. The external frame installation area is located on the side wall of the frame. A heat-sealing packaging mechanism (2) is provided on the external frame installation area. An optical vision screening mechanism (3) is installed on the internal frame installation area. The optical vision screening mechanism (3) includes a discharge port. The discharge port of the optical vision screening mechanism (3) and the inlet of the heat-sealing packaging mechanism (2) are connected through a channel on the side wall of the frame (1) to enable the qualified materials screened by the optical vision screening mechanism (3) to be directly packaged.
2. The optical vision sorting and packaging integrated machine according to claim 1, characterized in that, The optical vision screening mechanism (3) includes: Material carrier disc (31) is mounted on frame (1). The material carrier disc (31) can rotate around the center of the circle through the bottom drive mechanism to deliver the material to the outlet of the optical vision screening mechanism (3). The feeding channel (32) is located on the outer side of the circumference of the material carrier disc (31). The feeding channel (32) is connected to the outlet of the optical vision screening mechanism (3) to directly send the qualified materials after screening to the heat sealing packaging mechanism (2) for packaging operation. The non-conforming material channel (33) is located on the outer side of the circumference of the material-carrying disc (31) and extends to the lower part of the frame (1) to form a non-conforming material outlet. The air blowing mechanism includes a mounting bracket (34) and an air blowing pipe (35). The air blowing pipe (35) is mounted on the mounting bracket (34). The air blowing mechanism uses the mounting bracket (34) to mount the air blowing pipe (35) on the material loading disc (31) and align it with the inlet of the material feeding channel (32) and the unqualified material channel (33). A visual inspection camera mechanism (36) is disposed above a material carrier disc (31). The camera of the visual inspection camera mechanism (36) captures images of the material for visual inspection.
3. The integrated optical vision screening and packaging machine according to claim 2, characterized in that, The material feeding channel (32) is also provided with a material feeding gate (37), and a cylinder (38) is installed on the top of the material feeding channel (32). The cylinder (38) drives the material feeding gate (37) to move longitudinally to realize the opening and closing of the material feeding channel (32).
4. The optical vision sorting and packaging integrated machine according to claim 3, characterized in that, The feeding channel (32) includes a left channel and a right channel arranged in parallel. The left channel and the right channel are respectively provided with a feeding gate (37) and a cylinder (38) for controlling their opening and closing.
5. The optical vision sorting and packaging integrated machine according to claim 2, characterized in that, The driving mechanism is a motor.
6. The optical vision sorting and packaging integrated machine according to claim 2, characterized in that, The air blowing mechanism also includes a mounting plate (39), the air blowing pipe (35) is mounted on the mounting plate (39), and the mounting plate (39) is hinged to the mounting bracket (34).
7. The optical vision sorting and packaging integrated machine according to claim 6, characterized in that, The mounting bracket (34) is installed on the top of the feeding channel (32) and the defective material channel (33) and is mounted on the mounting plate (39) by hinge to align the air blowing pipe (35) with the material loading disc (31) and the inlet of the feeding channel (32) and the defective material channel (33).
8. The integrated optical vision screening and packaging machine according to claim 2, characterized in that, The non-conforming material channel (33) includes two channels, left and right, which are respectively located on both sides of the feeding channel (32).
9. The optical vision screening and packaging integrated machine according to claim 2, characterized in that, It also includes a feeding conveyor belt (4), which is installed on the frame (1) to transport materials to the material-carrying disc (31).