Bagged mortar material receiving frame

By designing a bagged mortar receiving rack, using infrared sensors and a lower dust receiving shell to collect dust, and combining it with a six-axis robot for automatic gripping, the problem of powder falling from the mortar bags during transportation has been solved, achieving the effect of reducing ground pollution and improving environmental protection efficiency.

CN223546646UActive Publication Date: 2025-11-14GUANGDONG TUMEI NEW MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423296119.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-14
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

During the filling and transportation of existing mortar materials, powder easily falls from the receiving rack, causing ground pollution.

Method used

A bagged mortar receiving rack was designed. It uses an infrared sensing system to detect the arrival of the mortar bag, collects the falling dust through the lower dust receiving shell, guides the mortar bag with polytetrafluoroethylene guide blocks, and combines with a six-axis robot for automatic gripping to achieve automated operation.

Benefits of technology

It effectively reduces dust pollution on the ground, improves environmental protection, and reduces manual operation and improves work efficiency through automated grasping.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223546646U_ABST
    Figure CN223546646U_ABST
Patent Text Reader

Abstract

The utility model discloses a bagged mortar material receiving frame which comprises a main frame body, the main frame body comprises two transverse plates which are arranged on the upper portion and correspond to each other front and back, a plurality of roller bodies extending front and back are arranged between the two transverse plates, and the front ends and the rear ends of the roller bodies are movably connected to the two transverse plates through bearings. Vertical supporting legs extending downwards are fixed to the left portions and the right portions of the two transverse plates, and a lower dust receiving shell is arranged below all the roller bodies. According to the dust collecting device, dust falling from a mortar material bag can be received, pollution and influence on the ground are reduced, the mortar material bag can be sensed to be in place, the right side of the lower dust collecting shell can be sealed through the right cover plate, dust in the lower dust collecting shell is prevented from being discharged, and the environment-friendly effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical fields:

[0001] This utility model relates to the technical field of mortar processing and packaging equipment, and more specifically to a bagged mortar receiving rack. Background technology:

[0002] Existing building materials, such as mortar, require the dry powder mortar to be filled into bags during processing. After the bags are sealed, they are placed on a conveyor frame for transport. A receiving rack is set up at the outlet of the conveyor frame so that the mortar bags can be placed on the receiving rack for transfer. Then, the bags can be manually handled or automatically picked up by a six-axis robot and placed in the corresponding position.

[0003] However, during the filling and transportation of mortar bags, a large amount of powder will be mixed in. After the bag reaches the receiving rack, some of the powder on its surface will fall onto the ground, affecting the cleanliness of the ground. Utility model content:

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a bagged mortar receiving rack that can receive dust falling from the mortar bags, reducing pollution and impact on the ground. It can also sense when the mortar bags are in place, and the right side of the lower dust receiving shell can be sealed with a right cover plate to prevent dust from coming out of the lower dust receiving shell, thus improving environmental protection.

[0005] The solution of this utility model to the aforementioned technical problem is:

[0006] A bagged mortar receiving rack includes a main frame, the main frame including two front and rear corresponding transverse plates at the upper part, and a plurality of front and rear extending rollers are provided between the two transverse plates, the front and rear ends of the rollers being movably connected to the two transverse plates by bearings.

[0007] The left and right sides of the two transverse plates are each fixed with a downwardly extending vertical support leg, and a lower dust receiving shell is provided below all the rollers.

[0008] The left top surface of each of the two horizontal plates is fixed with a vertical fixing plate. An infrared receiver is fixed on one vertical fixing plate, and an infrared transmitter is fixed on the other vertical fixing plate. The infrared transmitter illuminates the receiving end of the infrared receiver with infrared light.

[0009] The left ends of the two transverse plates are fixed with the same left baffle plate, and the top of the left baffle plate extends upward above the top surface of the roller.

[0010] The upper part of the vertical support leg is fixed to the left and right sides of the outer side wall of the horizontal plate.

[0011] The bottom plate of the vertical support leg has a vertical screw hole formed in the middle. An adjusting stud is screwed into the vertical screw hole. The bottom end of the adjusting stud extends out of the bottom surface of the bottom plate of the vertical support leg and is movably connected to a lower pressure plate. An anti-slip pad is fixed on the bottom surface of the lower pressure plate.

[0012] The upper part of the right end face of the two transverse plates is fixed with the same polytetrafluoroethylene guide block. The top surface of the polytetrafluoroethylene guide block is an inclined wall surface, with its right end higher than its left end. The top surface of the polytetrafluoroethylene guide block faces the top of the rightmost roller.

[0013] An end fixing plate is fixed on the right end face of the two transverse plates, and the bottom surface of the polytetrafluoroethylene guide block presses against the top surface of the end fixing plate.

[0014] The lower dust receiving shell includes a left inclined plate portion, with side baffles fixed on both the front and rear sides of the inclined plate portion. The bottom of the two side baffles is fixed to the same bottom plate portion. The left side wall of the bottom plate portion is fixed to the right side wall of the bottom end of the inclined plate portion. The upper end of the inclined plate portion is formed with an upwardly extending vertical connecting portion. The vertical connecting portion is welded and fixed to the lower part of the left side wall of the left baffle plate. The top surfaces of the two side baffles are fixed to the bottom surfaces of the two transverse plates.

[0015] A rotating shaft is fixed between the two end fixing plates. The two ends of the rotating shaft are fixed to the two end fixing plates. The upper part of the right cover plate is inserted into the rotating shaft. The front and rear parts of the left side wall of the right cover plate press against the right side wall of the two side baffles. The bottom of the right cover plate presses against the downwardly extending lower extension formed at the right end of the bottom plate.

[0016] The outstanding effect of this utility model is:

[0017] Compared with existing technologies, it can receive dust falling from mortar bags, reducing pollution and impact on the ground. It can also sense when the mortar bag is in place and transmit the sensing signal to the control host, which then controls the corresponding six-axis robot to perform grasping and other operations. Furthermore, the right side of the lower dust receiving shell can be sealed with a right cover plate to prevent dust from escaping, thus improving environmental protection. Attached image description:

[0018] Figure 1 This is a partial structural schematic diagram of the present invention;

[0019] Figure 2 yes Figure 1 A magnified view of a portion of the image;

[0020] Figure 3 This is a partial top view of the present invention. Detailed implementation method:

[0021] For example, see below. Figures 1 to 3 As shown, a bagged mortar receiving rack includes a main frame 10. The main frame 10 includes two horizontal plates 11 at the top, which are corresponding to each other. A plurality of rollers 12 extending forward and backward are provided between the two horizontal plates 11. The front and rear ends of the rollers 12 are movably connected to the two horizontal plates 11 by bearings.

[0022] The left and right sides of the two transverse plates 11 are each fixed with downwardly extending vertical support legs 13, and a lower dust receiving shell 20 is provided below all rollers 12.

[0023] Each of the two horizontal plates 11 has a vertical fixing plate 1 fixed to its left top surface. An infrared receiver 2 is fixed on one vertical fixing plate 1, and an infrared transmitter 3 is fixed on the other vertical fixing plate 1. The infrared transmitter 3 illuminates the receiving end of the infrared receiver 2 with infrared light. The infrared receiver 2 and the infrared transmitter 3 are electrically connected to the control host, and their operation status is obtained through the control host. This is a conventional structure and will not be described in detail here.

[0024] Furthermore, the left ends of the two transverse plates 11 are fixed with the same left baffle plate 14, and the top of the left baffle plate 14 extends upward above the top surface of the roller body 12.

[0025] Furthermore, the top of the left baffle plate 14 is formed with a leftward-extending bent reinforcement 141.

[0026] Furthermore, the upper part of the vertical support leg 13 is fixed to the left and right parts of the outer side wall of the transverse plate 11.

[0027] Furthermore, the bottom plate of the vertical support leg 13 has a vertical threaded through hole formed in the middle. An adjusting stud 131 is threaded into this hole. The bottom end of the adjusting stud 131 extends out of the bottom surface of the bottom plate of the vertical support leg 13 and is movably connected to a lower pressure plate 132. An anti-slip pad 133 is fixed to the bottom surface of the lower pressure plate 132. The adjusting stud 131 can be rotated to change the height of the lower pressure plate 132, thereby changing the overall height of this embodiment, making adjustment convenient.

[0028] Furthermore, the upper part of the right end face of the two transverse plates 11 is fixed with the same polytetrafluoroethylene guide block 15. The top surface of the polytetrafluoroethylene guide block 15 is an inclined wall surface, with its right end higher than its left end. The top surface of the polytetrafluoroethylene guide block 15 faces the top of the rightmost roller 12.

[0029] Furthermore, an end fixing plate 111 is fixed on the right end face of the two transverse plates 11, and the bottom surface of the polytetrafluoroethylene guide block 15 presses against the top surface of the end fixing plate 111.

[0030] The lower dust receiving housing 20 includes a left inclined plate portion 21. Side baffles 22 are fixed on both the front and rear sides of the inclined plate portion 21. The bottom of the two side baffles 22 is fixed to the same bottom plate portion. The left side wall of the bottom plate portion is fixed to the right side wall of the bottom end of the inclined plate portion 21. The upper end of the inclined plate portion 21 is formed with an upwardly extending vertical connecting portion. The vertical connecting portion is welded and fixed to the lower part of the left side wall of the left baffle plate 14. The top surfaces of the two side baffles 22 are fixed to the bottom surfaces of the two transverse plates 11.

[0031] A rotating shaft is fixed between the two end fixing plates 111. The two ends of the rotating shaft are fixed on the two end fixing plates 111. The upper part of the right cover plate 40 is inserted into the rotating shaft. The front and rear parts of the left side wall of the right cover plate 40 press against the right side wall of the two side baffles 22. The bottom of the right cover plate 40 presses against the downwardly extending lower extension 23 formed at the right end of the bottom plate.

[0032] Furthermore, an installation groove is formed on the right side wall of the lower extension 23, the permanent magnet block 24 is nested in the installation groove and fixed on the lower extension 23, and the lower left side wall of the right cover plate 40 presses against the permanent magnet block 24 and is attracted and fixed to the permanent magnet block 24.

[0033] Furthermore, a receiving basin 50 is placed at the lower part of the lower dust receiving housing 20. The bottom surface of the receiving basin 50 presses against the top surface of the bottom plate. The outer side wall of the left side plate of the receiving basin 50 presses against the lower inner side wall of the inclined plate 21. The outer side walls of the front and rear side plates of the receiving basin 50 press against the inner side walls of the corresponding side baffles 22. The right side wall of the right side plate of the receiving basin 50 presses against the lower inner side wall of the right cover plate 40.

[0034] Furthermore, the bottom surface of the polytetrafluoroethylene guide block 15 is fixed with a lower transverse rod 151 extending forward and backward. The bottom surface of the lower transverse rod 151 is fixed with multiple buffer springs 152. The bottom end of all buffer springs 152 is fixed with the same connecting piece 153. The bottom surface of the connecting piece 153 is fixed with a permanent magnet strip 154. The bottom surface of the permanent magnet strip 154 ​​is fixed with an elastic anti-collision layer 155. The right side wall of the top of the right cover plate 40 corresponds to the elastic anti-collision layer 155.

[0035] In this embodiment, its right end is installed at the discharge port of the conveyor frame, and the two are close to each other and cooperate. At the same time, a six-axis robot is installed on one side, and a gripping mechanism is installed on the robotic arm of the six-axis robot. This structure is a conventional structure and will not be described in detail. All electrical equipment in this embodiment is electrically connected to the control host through electrical connection lines and is controlled by the control host. This is a conventional structure and will not be described in detail here.

[0036] In this embodiment, the discharge port of the conveyor frame transports the mortar bag along the polytetrafluoroethylene guide block 15 to the roller 12 at the middle of the upper part of the main frame 10, blocking the infrared rays emitted by the infrared transmitter 3. This prevents the infrared receiver 2 from receiving the signal, indicating that there is a mortar bag on the main frame 10. The sensor transmits the sensing signal to the control host, which can then control the six-axis robot to grab the mortar bag on the main frame 10 and move it to the stacking area for easy handling by forklifts or other tool vehicles.

[0037] During this process, when the mortar bag is at the roller 12 of the main frame 10, some dust will fall off its surface. It can fall into the lower dust receiving shell 20 and finally accumulate in the receiving basin 50 for subsequent material handling.

[0038] In this embodiment, when it is necessary to pour the receiving basin 50, the right cover plate 40 can be opened. When opened, the right side wall of the top of the right cover plate 40 presses against the elastic anti-collision layer 155 and is attracted and fixed with the permanent magnet strip 154. At this time, the right cover plate 40 will not fall off. Then, the receiving basin 50 can be manually removed from the lower dust receiving housing 20 for pouring, which is very convenient.

[0039] Finally, it should be noted that the above embodiments are merely representative examples of this utility model. Obviously, this utility model is not limited to the above embodiments and can have many variations. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of this utility model should be considered to fall within the protection scope of this utility model.

Claims

1. A bagged mortar receiving rack, comprising a main frame (10), characterized in that: The main frame (10) includes two horizontal plates (11) at the front and back of the upper part, and a plurality of rollers (12) extending in the front and back are provided between the two horizontal plates (11). The front and back ends of the rollers (12) are movably connected to the two horizontal plates (11) through bearings. The left and right sides of the two transverse plates (11) are fixed with downwardly extending vertical support legs (13), and a lower dust receiving shell (20) is provided below all rollers (12). The left top surface of the two horizontal plates (11) is fixed with a vertical fixing plate (1). An infrared receiver (2) is fixed on one vertical fixing plate (1), and an infrared transmitter (3) is fixed on the other vertical fixing plate (1). The infrared transmitter (3) irradiates infrared light onto the receiving end of the infrared receiver (2).

2. The bagged mortar receiving rack according to claim 1, characterized in that: The left ends of the two transverse plates (11) are fixed with the same left baffle plate (14), and the top of the left baffle plate (14) extends upward above the top surface of the roller body (12).

3. The bagged mortar receiving rack according to claim 2, characterized in that: The top of the left baffle plate (14) is formed with a leftward-extending bent reinforcement (141).

4. The bagged mortar receiving rack according to claim 1, characterized in that: The upper part of the vertical support leg (13) is fixed to the left and right sides of the outer side wall of the transverse plate (11).

5. The bagged mortar receiving rack according to claim 1, characterized in that: The vertical support leg (13) has a vertical screw hole formed in the middle of its base plate. An adjusting stud (131) is screwed into the vertical screw hole. The bottom end of the adjusting stud (131) extends out of the bottom surface of the base plate of the vertical support leg (13) and is movably connected to a lower pressure plate (132). An anti-slip pad (133) is fixed on the bottom surface of the lower pressure plate (132).

6. The bagged mortar receiving rack according to claim 2, characterized in that: The upper part of the right end face of the two transverse plates (11) is fixed with the same polytetrafluoroethylene guide block (15). The top surface of the polytetrafluoroethylene guide block (15) is an inclined wall surface, and its right end is higher than its left end. The top surface of the polytetrafluoroethylene guide block (15) faces the top of the rightmost roller (12).

7. A bagged mortar receiving rack according to claim 6, characterized in that: An end fixing plate (111) is fixed on the right end face of the two transverse plates (11), and the bottom surface of the polytetrafluoroethylene guide block (15) presses against the top surface of the end fixing plate (111). The lower dust receiving housing (20) includes a left inclined plate (21), with side baffles (22) fixed on both the front and rear sides of the inclined plate (21). The bottom of the two side baffles (22) is fixed with the same bottom plate. The left side wall of the bottom plate is fixed on the right side wall of the bottom end of the inclined plate (21). The upper end of the inclined plate (21) is formed with an upwardly extending vertical connecting part. The vertical connecting part is welded and fixed to the lower part of the left side wall of the left baffle (14). The top surfaces of the two side baffles (22) are fixed on the bottom surfaces of the two transverse plates (11). A rotating shaft is fixed between the two end fixing plates (111). The two ends of the rotating shaft are fixed on the two end fixing plates (111). The upper part of the right cover plate (40) is inserted into the rotating shaft. The front and rear parts of the left side wall of the right cover plate (40) press against the right side wall of the two side baffles (22). The bottom of the right cover plate (40) presses against the downwardly extending lower extension (23) formed at the right end of the bottom plate.

8. A bagged mortar receiving rack according to claim 7, characterized in that: An installation groove is formed on the right side wall of the lower extension (23). The permanent magnet block (24) is nested in the installation groove and fixed on the lower extension (23). The lower left side wall of the right cover plate (40) presses against the permanent magnet block (24) and is attracted and fixed to the permanent magnet block (24).

9. A bagged mortar receiving rack according to claim 7, characterized in that: The lower part of the lower dust receiving housing (20) is provided with a receiving basin (50). The bottom surface of the receiving basin (50) is pressed against the top surface of the bottom plate. The outer side wall of the left side plate of the receiving basin (50) is pressed against the lower inner side wall of the inclined plate (21). The outer side walls of the front and rear side plates of the receiving basin (50) are pressed against the inner side walls of the corresponding side baffles (22). The right side wall of the right side plate of the receiving basin (50) is pressed against the lower inner side wall of the right cover plate (40).

10. A bagged mortar receiving rack according to claim 9, characterized in that: The bottom surface of the polytetrafluoroethylene guide block (15) is fixed with a lower transverse rod (151) extending forward and backward. The bottom surface of the lower transverse rod (151) is fixed with multiple buffer springs (152). The bottom ends of all buffer springs (152) are fixed with the same connecting piece (153). The bottom surface of the connecting piece (153) is fixed with a permanent magnet strip (154). The bottom surface of the permanent magnet strip (154) is fixed with an elastic anti-collision layer (155). The right side wall of the top of the right cover plate (40) corresponds to the elastic anti-collision layer (155).