A mortar production discharging collecting device

Abstract

The utility model provides a kind of mortar production discharging collection device, including workbench, the upper side of the workbench is fixedly connected with feed shell, the upper side of the feed shell is fixedly connected with protective shell, the upper side of the protective shell is equipped with feed hopper, the lower side of the workbench is equipped with speed reducer, the side of the workbench is fixedly connected with installation shell, the upper side of the workbench is equipped with conveying cylinder. By setting anti-blocking mechanism, crushing structure and reverse conveying structure, anti-blocking mechanism can clean feeding site in real time, avoid material bonding accumulation, crushing structure can crush the material entering the device, prevent large particle material from causing blockage, reverse conveying structure cooperates with crushing rod, can prevent material from blocking at discharge port, these structures synergistic effect, reduce manual cleaning frequency, ensure the continuity of production, reduce the equipment wear risk caused by blockage.

Description

Technical Field

[0001] This utility model relates to the field of mortar production technology, specifically to a mortar production material collection device. Background Technology

[0002] In the mortar production process, the material collection device is a key piece of equipment connecting raw material transportation and subsequent processing. Its operating efficiency directly affects the overall production rhythm. This device needs to accurately transport the mixed mortar or raw material particles to the collection container, and at the same time, it needs to adapt to the material characteristics of different particle sizes and moisture content to ensure a continuous and stable material feeding process. At present, most material collection devices on the market adopt inclined chute or spiral conveyor structures, which realize material transfer through gravity or mechanical thrust, and are widely used in small and medium-sized mortar production lines. However, existing equipment often experiences clogging problems due to material characteristics during actual use. When the mortar contains a lot of fine powder or has a high moisture content, the material is prone to sticking to the inner wall of the chute or the spiral blades, gradually forming an accumulation. If large particles of impurities are mixed in the raw materials, they may also get stuck at the discharge port, causing the feeding to be interrupted. Clogging not only requires frequent manual cleaning, increasing labor intensity, but also affects the continuity of production due to machine downtime, and may even cause wear and tear on equipment parts due to local compression, shortening the service life of the equipment. Utility Model Content

[0003] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a mortar production material collection device to solve the problems mentioned in the background art. This utility model has a novel structure, which includes an anti-blocking mechanism, a crushing structure, and a reverse conveying structure. The anti-blocking mechanism can clean the feeding part in real time to prevent material from sticking and accumulating. The crushing structure can crush the material entering the device to prevent large particles from causing blockage. The reverse conveying structure works in conjunction with the crushing rod to prevent material from blocking at the discharge port. These structures work together to reduce the number of manual cleaning operations, ensure the continuity of production, and reduce the risk of equipment wear caused by blockage.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a mortar production material collection device, comprising a workbench, a feeding shell fixedly connected to the upper side of the workbench, a protective shell fixedly connected to the upper side of the feeding shell, a feeding hopper mounted on the upper side of the protective shell, a reduction motor mounted on the lower side of the workbench, an installation shell fixedly connected to one side of the workbench, a conveying cylinder mounted on the upper side of the workbench, a spiral conveying rod rotatably fitted to the inner wall of the conveying cylinder, a discharge pipe fixedly connected to the lower end of the conveying cylinder, a transmission assembly disposed inside the installation shell, and an anti-blocking mechanism disposed inside the protective shell.

[0005] Furthermore, the transmission assembly includes a drive sprocket fixedly connected to the output end of the geared motor, one end of the spiral conveying rod extending into the interior of the mounting housing and fixedly connected to a driven sprocket, and a chain is provided between the drive sprocket and the driven sprocket.

[0006] Furthermore, the driving sprocket and the driven sprocket are connected by chain meshing, the output end of the geared motor extends into the interior of the mounting housing, and one end of the spiral conveyor rod is rotatably engaged with one side of the inner wall of the mounting housing.

[0007] Furthermore, the anti-clogging mechanism includes a connecting pipe rotatably fitted to the inner wall of the protective shell, an external gear ring fixedly connected to the outer side of the connecting pipe, a gear rotatably fitted to the inner wall of the protective shell, a drive motor mounted on the upper side of the protective shell, an arc-shaped scraper fitted to the inner wall of the connecting pipe and cooperating with the inner wall of the feed hopper, and multiple cleaning rods fixedly connected to one side of the arc-shaped scraper.

[0008] Furthermore, the external gear ring meshes with the gear, the output end of the drive motor extends into the interior of the protective shell and is fixedly connected to the upper end of the gear, and the lower end of the connecting pipe extends into the interior of the feed shell.

[0009] Furthermore, one end of the spiral conveyor is equipped with a plurality of crushing blades, and the plurality of crushing blades are located inside the feed shell. The other end of the spiral conveyor is equipped with a reverse conveying blade. The spiral conveyor is equipped with a plurality of crushing rods that cooperate with the reverse conveying blades. The crushing rods cooperate with the upper end of the feed pipe. A maintenance plate is installed on one side of the feed shell.

[0010] Furthermore, a collection box is fixedly connected to the lower side of the workbench, and a collection container is provided inside the collection box. A guide plate that cooperates with the feeding pipe is fixedly connected to one side of the inner wall of the collection box. The lower end of the guide plate is located at the upper center of the collection container. A protective door is provided on one side of the collection box, and the lower end of the feeding pipe extends to the upper side of the inner wall of the collection box.

[0011] The beneficial effects of this utility model are: 1. This utility model incorporates an anti-blocking mechanism, a crushing structure, and a reverse conveying structure. The anti-blocking mechanism cleans the feeding area in real time to prevent material from sticking and accumulating. The crushing structure crushes the material entering the device to prevent large particles from causing blockages. The reverse conveying structure works in conjunction with the crushing rod to prevent material from clogging at the discharge port. These structures work together to reduce the number of manual cleaning operations, ensure production continuity, and reduce the risk of equipment wear caused by blockages.

[0012] 2. This utility model improves the convenience and accuracy of material collection by setting up a collection box, a collection container, and a guide plate. The guide plate can accurately guide the material into the collection box to avoid the material from scattering. The collection box can be directly removed from the collection container, which facilitates the transfer and processing of materials. This structure reduces waste in the material collection process and reduces the intensity of subsequent cleaning work. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a mortar production material collection device according to the present invention; Figure 2 This is a schematic cross-sectional view of the collection box structure of a mortar production material collection device according to the present invention; Figure 3 This is a schematic diagram of the anti-clogging mechanism of a mortar production material collection device according to the present invention; Figure 4 This is a schematic diagram of the installation structure of the crushed discs in a mortar production material collection device according to the present invention; Figure 5 This is a schematic diagram of the screw conveyor rod connection structure of a mortar production feeding and collection device according to the present invention; Figure 6 This is a schematic diagram of the transmission component structure of a mortar production material collection device according to the present invention.

[0014] In the diagram: 1. Workbench; 2. Feed shell; 3. Protective shell; 4. Feed hopper; 5. Gear motor; 6. Mounting shell; 7. Conveying cylinder; 8. Screw conveyor; 9. Discharge pipe; 10. Transmission assembly; 101. Drive sprocket; 102. Driven sprocket; 103. Chain; 11. Anti-blocking mechanism; 111. Connecting pipe; 112. External gear ring; 113. Gear; 114. Drive motor; 115. Arc scraper; 116. Cleaning rod; 12. Crushing disc; 13. Reverse conveying blade; 14. Crushing rod; 15. Inspection plate; 16. Collection box; 17. Collection container; 18. Guide plate; 19. Protective door. Detailed Implementation

[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0016] Please refer to Figures 1 to 6This utility model provides a technical solution: a mortar production material collection device, including a workbench 1, a feeding shell 2 fixedly connected to the upper side of the workbench 1, a protective shell 3 fixedly connected to the upper side of the feeding shell 2, a feeding hopper 4 installed on the upper side of the protective shell 3, a reduction motor 5 installed on the lower side of the workbench 1, an mounting shell 6 fixedly connected to one side of the workbench 1, a conveying cylinder 7 installed on the upper side of the workbench 1, a spiral conveying rod 8 rotatably fitted on the inner wall of the conveying cylinder 7, a discharge pipe 9 fixedly connected to the lower end of the conveying cylinder 7, a transmission assembly 10 installed inside the mounting shell 6, and an anti-blocking mechanism 11 installed inside the protective shell 3. Multiple crushing discs 12 are installed at one end of the spiral conveying rod 8, and the multiple crushing discs 12 are located inside the feeding shell 2. A reverse conveying blade 13 is installed at the other end of the spiral conveying rod 8, and multiple crushing rods 14 that cooperate with the reverse conveying blades 13 are installed on the spiral conveying rod 8. The crushing rods 14 cooperate with the upper end of the discharge pipe 9. A maintenance plate 15 is installed on one side of the feeding shell 2. A collection box 16 is fixedly connected to the lower side of the workbench 1. A collection box 17 is provided inside the collection box 16. A guide plate 18 that cooperates with the feeding pipe 9 is fixedly connected to one side of the inner wall of the collection box 16. The lower end of the guide plate 18 is located at the upper center of the collection box 17. A protective door 19 is provided on one side of the collection box 16. The lower end of the feeding pipe 9 extends to the upper side of the inner wall of the collection box 16. Material enters the protective shell 3 and the feed shell 2 from the feed hopper 4. After the reduction motor 5 starts, it drives the spiral conveying rod 8 in the conveying cylinder 7 to rotate through the transmission assembly 10. The crushing blades 12 on the spiral conveying rod 8 perform preliminary crushing of the material in the feed shell 2 to avoid large particles from clogging. The reverse conveying blade 13 cooperates with the crushing rod 14 to further process the material conveyed to the upper end of the discharge pipe 9 to prevent accumulation and blockage. The inspection plate 15 can be opened when needed to facilitate maintenance of the inside of the feed shell 2. The material enters the collection box 16 through the discharge pipe 9 and falls accurately into the collection box 17 under the guidance of the guide plate 18. The protective door 19 facilitates the removal of the collection box 17. This part realizes the material conveying, anti-blocking and collection, and ensures the stability of material discharge and collection.

[0017] In this embodiment, the transmission assembly 10 includes a drive sprocket 101 fixedly connected to the output end of the geared motor 5, and a driven sprocket 102 fixedly connected to one end of the screw conveyor 8 extending into the interior of the mounting housing 6. A chain 103 is provided between the drive sprocket 101 and the driven sprocket 102. The drive sprocket 101 and the driven sprocket 102 are meshed together via the chain 103. The output end of the geared motor 5 extends into the interior of the mounting housing 6, and one end of the screw conveyor 8 is rotatably fitted onto one side of the inner wall of the mounting housing 6. When the geared motor 5 starts, its output end drives the drive sprocket 101 to rotate. The drive sprocket 101 drives the driven sprocket 102 to rotate via the chain 103, thereby causing the screw conveyor 8 to rotate within the mounting housing 6 and the conveying cylinder 7. The meshing transmission between the drive sprocket 101 and the driven sprocket 102 can stably transmit power, ensuring a stable rotational speed of the screw conveyor 8, providing continuous power for material conveying and crushing, and ensuring reliable power transmission throughout the entire conveying process.

[0018] In this embodiment, the anti-clogging mechanism 11 includes a connecting pipe 111 rotatably fitted to the inner wall of the protective shell 3. An external gear ring 112 is fixedly connected to the outer side of the connecting pipe 111. A gear 113 is rotatably fitted to the inner wall of the protective shell 3. A drive motor 114 is mounted on the upper side of the protective shell 3. An arc-shaped scraper 115 that mates with the inner wall of the feed hopper 4 is mounted on the inner wall of the connecting pipe 111. A plurality of cleaning rods 116 are fixedly connected to one side of the arc-shaped scraper 115. The external gear ring 112 meshes with the gear 113. The output end of the drive motor 114 extends into the interior of the protective shell 3 and is fixedly connected to the upper end of the gear 113. The lower end of the connecting pipe 111 extends into the interior of the feed shell 2. When the drive motor 114 starts, its output end drives the gear 113 to rotate. The gear 113 meshes with the external gear ring 112, thereby driving the connecting pipe 111 to rotate inside the protective shell 3. The arc-shaped scraper 115 on the inner wall of the connecting pipe 111 rotates accordingly, scraping the inner wall of the feed hopper 4 to prevent material from sticking. The cleaning rod 116 can further clean the material in the feed hopper 4 to avoid material blockage in the feed hopper 4. This mechanism reduces blockage from the source of feeding and ensures that the material enters the subsequent conveying stage smoothly.

[0019] When using the device, material is fed into the feed hopper 4. The drive motor 114 drives the connecting pipe 111 to rotate through the gear 113 and the external gear ring 112. The arc-shaped scraper 115 and the cleaning rod 116 clean the inner wall of the feed hopper 4 to prevent material from sticking and clogging. After the material enters the feed shell 2, the reduction motor 5 drives the screw conveyor 8 to rotate through the drive sprocket 101, chain 103 and driven sprocket 102. The crushing disc 12 initially crushes the material. The material enters the conveying cylinder 7 and is conveyed to the upper end of the discharge pipe 9 through the screw conveyor 8. The reverse conveying blade 13 cooperates with the crushing rod 14 to prevent blockage here. The material enters the collection box 16 through the discharge pipe 9 and falls into the collection box 17 under the guidance of the guide plate 18, completing the collection. Throughout the process, all components work together to achieve anti-blockage conveying and collection of materials.

[0020] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model.

[0021] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A mortar production material collection device, comprising a workbench (1), characterized in that: The upper side of the workbench (1) is fixedly connected to a feed shell (2), the upper side of the feed shell (2) is fixedly connected to a protective shell (3), the upper side of the protective shell (3) is equipped with a feed hopper (4), the lower side of the workbench (1) is equipped with a reduction motor (5), one side of the workbench (1) is fixedly connected to an installation shell (6), the upper side of the workbench (1) is equipped with a conveying cylinder (7), the inner wall of the conveying cylinder (7) is rotatably fitted with a spiral conveying rod (8), the lower end of the conveying cylinder (7) is fixedly connected to a discharge pipe (9), the inside of the installation shell (6) is provided with a transmission assembly (10), and the inside of the protective shell (3) is provided with an anti-blocking mechanism (11).

2. The mortar production material collection device according to claim 1, characterized in that: The transmission assembly (10) includes a drive sprocket (101) fixedly connected to the output end of the geared motor (5), and a driven sprocket (102) fixedly connected to one end of the spiral conveying rod (8) extending into the interior of the mounting housing (6). A chain (103) is provided between the drive sprocket (101) and the driven sprocket (102).

3. The mortar production material collection device according to claim 2, characterized in that: The driving sprocket (101) and the driven sprocket (102) are connected by a chain (103). The output end of the geared motor (5) extends into the interior of the mounting housing (6). One end of the spiral conveying rod (8) is rotatably fitted on one side of the inner wall of the mounting housing (6).

4. The mortar production material collection device according to claim 1, characterized in that: The anti-blocking mechanism (11) includes a connecting pipe (111) rotatably fitted on the inner wall of the protective shell (3). An external gear ring (112) is fixedly connected to the outer side of the connecting pipe (111). A gear (113) is rotatably fitted on the inner wall of the protective shell (3). A drive motor (114) is installed on the upper side of the protective shell (3). An arc-shaped scraper (115) that cooperates with the inner wall of the feed hopper (4) is installed on the inner wall of the connecting pipe (111). A plurality of cleaning rods (116) are fixedly connected to one side of the arc-shaped scraper (115).

5. A mortar production material collection device according to claim 4, characterized in that: The external gear ring (112) meshes with the gear (113), the output end of the drive motor (114) extends into the interior of the protective shell (3) and is fixedly connected to the upper end of the gear (113), and the lower end of the connecting pipe (111) extends into the interior of the feed shell (2).

6. The mortar production material collection device according to claim 1, characterized in that: One end of the spiral conveyor (8) is equipped with a plurality of crushing discs (12), and the plurality of crushing discs (12) are located inside the feed shell (2). The other end of the spiral conveyor (8) is equipped with a reverse conveying blade (13). The spiral conveyor (8) is equipped with a plurality of crushing rods (14) that cooperate with the reverse conveying blades (13). The crushing rods (14) cooperate with the upper end of the feed pipe (9). A maintenance plate (15) is installed on one side of the feed shell (2).

7. The mortar production material collection device according to claim 1, characterized in that: A collection box (16) is fixedly connected to the lower side of the workbench (1). A collection box (17) is provided inside the collection box (16). A guide plate (18) that cooperates with the feed pipe (9) is fixedly connected to one side of the inner wall of the collection box (16). The lower end of the guide plate (18) is located at the upper center of the collection box (17). A protective door (19) is provided on one side of the collection box (16). The lower end of the feed pipe (9) extends to the upper side of the inner wall of the collection box (16).

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