Mortar tank for mortar production mixing

Abstract

The utility model discloses a mortar tank is used in mortar production mixing, relates to mortar production technical field, including mortar tank body, the fixed installation frame that is equipped with in mortar tank body top, be equipped with the fixed frame on the installation frame, the fixed feeding hopper that is equipped with on the fixed frame, the mixed mechanism for feeding preliminary mixing is rotatably equipped with in mortar tank body inner wall, be equipped with the stirring mechanism that can to material stirring even on the installation frame, through the synergies of mixed mechanism and stirring mechanism, realized multidirectional, multilevel stirring, the rotation of mixing hopper makes raw materials immediately carry out preliminary mixing after entering mortar tank body, broke the agglomeration phenomenon of raw materials, the composite stirring mode formed by the autorotation of stirring rod and the revolution of stirring board, further strengthened the collision and mixing between materials, make mortar can be fully stirred in each area of mortar tank body, effectively avoided the emergence of stirring dead angle, greatly improved the uniformity of mortar.

Description

Technical Field

[0001] This utility model relates to the field of mortar production technology, specifically to a mortar mixing tank for mortar production. Background Technology

[0002] Mortar is a binding material used in bricklaying. It is made by mixing sand and cementing materials with water in a certain proportion. It is also called mortar or cement paste. Common types of mortar include cement mortar, mixed mortar, lime mortar and clay mortar. Mortar preparation requires the use of a mortar container.

[0003] A mortar mixing tank for mortar production, with patent publication number CN221912616U, includes a mixing mechanism and a feeding mechanism. Multiple feeding mechanisms are provided. Each mixing mechanism includes a mixing tank. Each feeding mechanism includes a material channel, the top of which is fixedly connected to a storage hopper. By adding sufficient raw materials to the storage hopper for temporary storage, the frequency of manual addition can be reduced, effectively improving work efficiency. The raw materials in the discharge hopper can be added to the mixing mechanism through the cooperation of a second motor, a second rotating shaft, and an auger, resulting in a high degree of automation.

[0004] However, the aforementioned mortar tanks have a relatively singular stirring direction during use, only allowing for forward or reverse rotation. This single stirring method results in a relatively fixed flow pattern of the mortar within the mixing tank, leading to insufficient collision and mixing between raw materials and making it difficult to form a uniform mixture. Especially when processing raw materials with high viscosity or coarse particles, unidirectional stirring is insufficient to effectively break up agglomerates, resulting in mixing dead zones in some areas. Consequently, the uniformity of the mortar cannot be effectively guaranteed, prolonging mixing time and reducing production efficiency. Utility Model Content

[0005] The purpose of this utility model is to provide a mortar mixing tank for mortar production, in order to solve the problem that the existing mortar tank has a relatively single mixing direction, which makes it difficult to effectively break up the agglomeration between raw materials, resulting in some areas having mixing dead zones, and the uniformity of the mortar cannot be effectively guaranteed. This not only prolongs the mixing time but also reduces production efficiency.

[0006] A mortar mixing tank for mortar production includes a mortar tank body, a mounting frame fixedly mounted on the top of the mortar tank body, a fixed frame mounted on the mounting frame, a feed hopper fixedly mounted on the fixed frame, a mixing mechanism for initial mixing of feed material rotatably mounted on the inner wall of the mortar tank body, and a stirring mechanism capable of uniformly mixing materials mounted on the mounting frame.

[0007] Preferably, the stirring mechanism includes a motor fixedly mounted on the top of the mounting frame, a rotating shaft rotatably mounted on the bottom of the motor, the top end of the rotating shaft being connected to the output end of the motor, a fixed box fixedly mounted on the shaft of the rotating shaft, a first bevel gear fixedly mounted on the shaft of the rotating shaft and located inside the fixed box, a stirring rod rotatably mounted on the side wall of the fixed box, and a second bevel gear meshing with the first bevel gear fixedly mounted at the end of the stirring rod.

[0008] Preferably, a stirring plate is fixedly provided at the bottom end of the rotating shaft.

[0009] Preferably, the mixing mechanism includes a movable groove formed on the inner wall of the mortar tank body, a movable block is movably arranged in the movable groove, a mixing hopper is fixedly arranged on the side wall of the movable block, a gear ring is fixedly arranged on the inner side wall of the mixing hopper, a main gear is fixedly sleeved on the shaft of the rotating shaft, and a secondary gear is rotatably arranged at the bottom of the mounting frame and meshes with the main gear. The other side of the secondary gear is simultaneously meshed with the gear ring.

[0010] Preferably, the bottom of the mortar tank body is connected to a discharge pipe, and the discharge pipe is equipped with a valve.

[0011] Preferably, an installation ring is fixedly provided on the outer wall of the mortar tank body, and a support leg is provided at the bottom of the installation ring.

[0012] Preferably, the bottom of the support leg is provided with an anti-slip layer.

[0013] The advantages of this utility model are as follows: The mortar mixing tank for mortar production in this utility model achieves multi-directional and multi-level mixing through the synergistic action of the mixing mechanism and the stirring mechanism. The rotation of the mixing hopper allows the raw materials to be initially mixed immediately after entering the mortar tank body, breaking the agglomeration of the raw materials. The composite mixing mode formed by the rotation of the stirring rod and the revolution of the stirring plate further enhances the collision and mixing between materials, so that the mortar can be fully mixed in all areas of the mortar tank body, effectively avoiding the occurrence of mixing dead corners, greatly improving the uniformity of the mortar, ensuring the stability of mortar quality, significantly improving the mixing effect, shortening the mixing time, accelerating the entire mortar production process, improving production efficiency, and reducing production costs. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 A cross-sectional view of this utility model Figure 1 .

[0016] Figure 3 A cross-sectional view of this utility model Figure 2 .

[0017] Figure 4 This is a schematic diagram of the stirring mechanism in this utility model.

[0018] Among them, 100 is the mortar tank body; 101 is the mounting ring; 102 is the support leg; 103 is the discharge pipe; 104 is the valve; 105 is the feed hopper; 106 is the fixing frame; 107 is the mounting frame; 108 is the motor; 109 is the rotating shaft; 200 is the mixing mechanism; 201 is the gear ring; 202 is the mixing hopper; 203 is the moving trough; 204 is the moving block; 205 is the auxiliary gear; 206 is the main gear; 300 is the stirring mechanism; 301 is the fixing box; 302 is the stirring plate; 303 is the stirring rod; 304 is the first bevel gear; and 305 is the second bevel gear. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] like Figures 1 to 4 As shown, a mortar mixing tank for mortar production includes a mortar tank body 100. A mounting frame 107 is fixedly provided on the top of the mortar tank body 100. A fixing frame 106 is provided on the mounting frame 107. A feed hopper 105 is fixedly provided on the fixing frame 106. A mixing mechanism 200 for preliminary mixing of feed material is rotatably provided on the inner wall of the mortar tank body 100. A stirring mechanism 300 capable of uniformly stirring the material is provided on the mounting frame 107.

[0021] In this embodiment, the stirring mechanism 300 includes a motor 108 fixedly mounted on the top of the mounting bracket 107. A rotating shaft 109 is rotatably mounted on the bottom of the motor 108. The top end of the rotating shaft 109 is connected to the output end of the motor 108. A fixed box 301 is fixedly mounted on the shaft of the rotating shaft 109. A first bevel gear 304 is fixedly mounted on the shaft of the rotating shaft 109 and located inside the fixed box 301. A stirring rod 303 is rotatably mounted on the side wall of the fixed box 301. A second bevel gear 305 is fixedly mounted at the end of the stirring rod 303 and meshes with the first bevel gear 304. A stirring plate 302 is fixedly mounted at the bottom end of the rotating shaft 109.

[0022] The motor 108 is started, driving the rotating shaft 109. As the rotating shaft 109 rotates, it also drives the fixed box 301 to rotate. The first bevel gear 304 inside the fixed box 301 rotates accordingly. Since the first bevel gear 304 meshes with the second bevel gear 305 at the end of the stirring rod 303, the stirring rod 303 begins to rotate. Simultaneously, the stirring plate 302 at the bottom of the rotating shaft 109 also rotates with the rotating shaft 109. The rotation of the stirring rod 303 and the revolution of the stirring plate 302 form a compound stirring mode. When the stirring rod 303 rotates, it locally stirs the mortar near the side wall inside the mortar tank body 100, enhancing the radial flow and mixing of the material. When the stirring plate 302 revolves, it performs large-scale stirring of the central area and the entire material of the mortar tank body 100, promoting full flow of the material in both the axial and radial directions. The two work together to ensure that the mortar in all areas of the mortar tank body 100 is fully stirred, avoiding the occurrence of dead zones. As the mixing continues, the mortar inside the mortar tank 100 undergoes more thorough collision and mixing of various raw materials under the combined mixing action, gradually forming a uniform mixed system.

[0023] The composite mixing mode, formed by the rotation of the stirring rod 303 and the revolution of the stirring plate 302, enhances the collision and mixing between materials, ensuring that the mortar is fully mixed in all areas within the mortar tank body 100. This effectively avoids the formation of mixing dead zones, greatly improves the uniformity of the mortar, ensures the stability of mortar quality, and significantly enhances the mixing effect. The mixing of raw materials is faster and more thorough, achieving the required uniformity without prolonged mixing. This not only shortens the mixing time but also accelerates the entire mortar production process, improving production efficiency and reducing production costs. For raw materials with high viscosity or coarse particles, unidirectional mixing is often ineffective, easily leading to uneven mixing. The composite mixing mode of this equipment generates stronger mixing force, better handling these special raw materials. Through multi-directional mixing, viscous raw materials can be effectively dispersed, and coarse particles can be fully mixed with other raw materials, ensuring that all raw materials are evenly distributed in the mortar, thus improving the equipment's adaptability to different raw material characteristics.

[0024] In this embodiment, the mixing mechanism 200 includes a movable groove 203 formed on the inner wall of the mortar tank body 100. A movable block 204 is movably disposed in the movable groove 203. A mixing hopper 202 is fixedly disposed on the side wall of the movable block 204. A gear ring 201 is fixedly disposed on the inner side wall of the mixing hopper 202. A main gear 206 is fixedly sleeved on the shaft of the rotating shaft 109. A secondary gear 205 is rotatably disposed at the bottom of the mounting bracket 107 and meshes with the main gear 206. The other side of the secondary gear 205 meshes with the gear ring 201.

[0025] The motor 108 is started, which drives the rotating shaft 109 to rotate. The main gear 206 on the rotating shaft 109 rotates accordingly. Since the main gear 206 is meshed with the secondary gear 205, the secondary gear 205 begins to rotate. Because the other side of the secondary gear 205 is meshed with the gear ring 201 on the inner wall of the mixing hopper 202, the mixing hopper 202 begins to rotate under the guidance of the moving block 204 moving along the moving groove 203. During the rotation of the mixing hopper 202, the internal raw materials are subjected to centrifugal force and begin to tumble and collide within the mixing hopper 202, achieving preliminary mixing, breaking the simple accumulation state between the raw materials, and allowing different raw materials to initially contact and disperse.

[0026] In this embodiment, the bottom of the mortar tank body 100 is connected to a discharge pipe 103, and a valve 104 is provided on the discharge pipe 103.

[0027] Valve 104 is used to control the discharge, enhancing the flexibility and practicality of the equipment.

[0028] In this embodiment, an installation ring 101 is fixedly provided on the outer wall of the mortar tank body 100, and a support leg 102 is provided at the bottom of the installation ring 101, with an anti-slip layer at the bottom of the support leg 102.

[0029] By incorporating support legs 102 and an anti-slip layer, the equipment is ensured to remain stable during long-term operation, reducing the risk of malfunctions caused by equipment vibration or loose parts.

[0030] Working Process and Principle: When using this device, the mortar tank body 100, supported by the anti-slip support leg 102, is placed in a suitable working position. The installation ring 101 ensures the overall structural stability. The valve 104 on the discharge pipe 103 is checked to ensure it is closed to prevent material leakage during subsequent operations. Various required mortar raw materials are fed into the feed hopper 105. The raw materials enter the mortar tank body 100 through the feed hopper 105 and first fall into the mixing hopper 202. The motor 108 is started, driving the rotating shaft 109 to rotate. The main gear 206 on the rotating shaft 109 rotates accordingly. Since the main gear 206 meshes with the secondary gear 205, the secondary gear 205 begins to rotate. Because the other side of the secondary gear 205 meshes with the gear ring 201 on the inner wall of the mixing hopper 202, the mixing hopper 202 begins to rotate under the guiding action of the moving block 204 moving along the moving groove 203. During the rotation of the mixing hopper 202, the internal raw materials are subjected to centrifugal force, causing them to tumble and collide within the hopper, achieving initial mixing and breaking the simple accumulation of materials. This allows for initial contact and dispersion of different materials. As the rotating shaft 109 rotates, it drives the fixed box 301 to rotate as well. The first bevel gear 304 inside the fixed box 301 rotates accordingly. Since the first bevel gear 304 meshes with the second bevel gear 305 at the end of the stirring rod 303, the stirring rod 303 begins to rotate. Simultaneously, the stirring plate 302 at the bottom of the rotating shaft 109 also rotates with the shaft. The rotation of the stirring rod 303 and the revolution of the stirring plate 302 form a compound mixing mode. When the stirring rod 303 rotates, it locally stirs the mortar near the side wall within the mortar tank body 100, enhancing the radial flow and mixing of the material. When the stirring plate 302 revolves, it performs large-scale stirring of the central area and the entire material within the mortar tank body 100, promoting full flow of the material in both the axial and radial directions. The two work together to ensure that the mortar in all areas of the mortar tank body 100 is fully mixed, avoiding the occurrence of dead zones. As the mixing continues, the mortar in the mortar tank body 100 undergoes more thorough collision and mixing of various raw materials under the combined mixing action. When the mortar mixing reaches the required uniformity and quality requirements, the motor 108 is stopped, the valve 104 on the discharge pipe 103 is opened, and the uniformly mixed mortar is discharged from the discharge pipe 103 for subsequent production processes.

[0031] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.

Claims

1. A mortar mixing tank for mortar production, characterized in that: The mortar tank includes a mortar tank body (100), a mounting frame (107) is fixedly provided on the top of the mortar tank body (100), a fixing frame (106) is provided on the mounting frame (107), a feed hopper (105) is fixedly provided on the fixing frame (106), a mixing mechanism (200) for preliminary mixing of feed is rotatably provided on the inner wall of the mortar tank body (100), and a stirring mechanism (300) capable of uniformly mixing materials is provided on the mounting frame (107).

2. The mortar mixing tank for mortar production according to claim 1, characterized in that: The stirring mechanism (300) includes a motor (108) fixedly mounted on the top of the mounting bracket (107). A rotating shaft (109) is rotatably mounted on the bottom of the motor (108). The top end of the rotating shaft (109) is connected to the output end of the motor (108). A fixed box (301) is fixedly mounted on the shaft of the rotating shaft (109). A first bevel gear (304) is fixedly mounted on the shaft of the rotating shaft (109) and located inside the fixed box (301). A stirring rod (303) is rotatably mounted on the side wall of the fixed box (301). A second bevel gear (305) is fixedly mounted at the end of the stirring rod (303) and meshes with the first bevel gear (304).

3. A mortar mixing tank for mortar production according to claim 2, characterized in that: A stirring plate (302) is fixedly provided at the bottom end of the rotating shaft (109).

4. A mortar mixing tank for mortar production according to claim 2, characterized in that: The mixing mechanism (200) includes a movable groove (203) formed on the inner wall of the mortar tank body (100). A movable block (204) is movably provided in the movable groove (203). A mixing hopper (202) is fixedly provided on the side wall of the movable block (204). A gear ring (201) is fixedly provided on the inner side wall of the mixing hopper (202). A main gear (206) is fixedly sleeved on the shaft of the rotating shaft (109). A secondary gear (205) is rotatably provided at the bottom of the mounting bracket (107) and meshes with the main gear (206). The other side of the secondary gear (205) meshes with the gear ring (201).

5. A mortar mixing tank for mortar production according to claim 1, characterized in that: The bottom of the mortar tank body (100) is connected to a discharge pipe (103), and a valve (104) is provided on the discharge pipe (103).

6. A mortar mixing tank for mortar production according to claim 5, characterized in that: An installation ring (101) is fixedly provided on the outer wall of the mortar tank body (100), and a support leg (102) is provided at the bottom of the installation ring (101).

7. A mortar mixing tank for mortar production according to claim 6, characterized in that: The bottom of the support leg (102) is provided with an anti-slip layer.

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