Automatic stacking control device for electrode flat steel

By designing an automatic palletizing control device for electrode flat steel, and utilizing the cooperation of lifting drive components and pushing components, the automatic palletizing of electrode flat steel is realized, which solves the problems of safety risks of manual palletizing and high cost of robotic arms, and reduces labor intensity and equipment costs.

CN223547273UActive Publication Date: 2025-11-14广西鸿翼投资有限责任公司
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Patent Information

Application Number
CN202423143102.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

When electrode flat steel is used in the electrolytic cell of an aluminum plant, manual stacking poses safety risks and is inefficient, while robotic arms or robots are costly to handle.

Method used

An automatic stacking control device for electrode flat steel was designed, including a placement platform, a receiving structure, a pushing structure, and a control structure. Through the cooperation of the lifting drive and the pushing component, the automatic stacking of electrode flat steel is realized, reducing equipment costs and improving work efficiency.

Benefits of technology

It enables automated stacking of electrode flat steel, reducing labor intensity and equipment costs, improving work efficiency, and has a simple structure that is easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic stacking control device for electrode flat steel, which comprises a placing platform, a material receiving structure, a material pushing structure and a control structure, and the placing platform is used for receiving the electrode flat steel at the front end; the material receiving structure comprises a main frame, a lifting driving part and a material receiving frame, a guide groove is formed in the main frame, the lifting driving part is perpendicular to the ground, the driving end of the lifting driving part is in driving connection with the material receiving frame, and the lifting driving part drives the material receiving frame to move in the length direction of the guide groove so as to adjust the height of the material receiving frame. Receiving the electrode flat steel separated from the placing platform; the material pushing structure is movably connected to one side of the placing platform and comprises a material pushing part, and the material pushing part is used for pushing the electrode flat steel to be separated from the placing platform; the control structure is used for controlling the material pushing structure and the material receiving structure to operate. In the process that the material receiving frame receives the electrode flat steel, the lifting driving piece drives the material receiving frame to ascend or descend according to the stacking layer number of the electrode flat steel, the working efficiency is improved, cost is low, and maintenance is easy.
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Description

Technical Field

[0001] This utility model belongs to the field of automatic palletizing technology, and specifically relates to an automatic palletizing control device for electrode flat steel. Background Technology

[0002] Electrode flat steel is a type of steel product used in specific electrical equipment, primarily for electrode connections and other electrical applications, serving to conduct current in equipment such as electric furnaces and electrolytic cells. When used as electrodes in aluminum plant electrolytic cells, electrode flat steel needs to be processed, packaged, and loaded onto trucks. However, electrode flat steel used in aluminum plants has the following characteristics: large volume and heavy weight. Manual stacking poses safety risks and is inefficient; using robotic arms or robots for stacking results in high equipment costs. Utility Model Content

[0003] To address the aforementioned issues, this invention provides an automatic stacking control device for electrode flat steel, which features low manufacturing cost, ease of maintenance, improved work efficiency, and reduced workload.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] An automatic stacking control device for electrode flat steel includes:

[0006] A placement platform for receiving the front-end electrode flat steel;

[0007] The receiving structure includes a main frame, a lifting drive component, and a receiving rack. The main frame has a guide groove, which is perpendicular to the ground. The receiving rack is disposed on the main frame. The lifting drive component is perpendicular to the ground. The driving end of the lifting drive component is driven to connect with the receiving rack. The lifting drive component drives the receiving rack to move along the length direction of the guide groove to adjust the height of the receiving rack and receive the electrode flat steel that has detached from the placement platform.

[0008] A pushing structure, movably connected to one side of the placement platform, includes a pushing member disposed on the side of the placement platform away from the receiving structure and perpendicular to the placement platform, for pushing the electrode flat steel away from the placement platform; and,

[0009] A control structure is electrically connected to the pushing structure and the receiving structure, and the control structure is used to control the operation of the pushing structure and the receiving structure.

[0010] Preferably, the receiving rack is provided with rollers on its periphery, the rollers are correspondingly arranged with the guide groove, and the lifting drive unit drives the rollers to move along the length direction of the guide groove.

[0011] Preferably, the main frame includes a base frame and two side frames. The two side frames are disposed on the surface of the base frame away from the ground and are perpendicular to the base frame. The two side frames and the base frame enclose an installation space. The receiving rack is disposed in the installation space. The side frames are provided with guide grooves.

[0012] Preferably, the base frame is provided with multiple sets of limiting members, which are equidistantly distributed on the base frame, and the limiting members are connected to the periphery of a portion of the lifting drive members.

[0013] Preferably, the limiting member includes two limiting plates, which are arranged opposite to each other to form a clamping space, and the lifting drive member is limited and positioned in the clamping space.

[0014] Preferably, the receiving rack includes a receiving body and a baffle. The receiving body is used to stack the electrode flat steel, and the baffle is disposed on the side of the receiving body away from the pushing structure and is perpendicular to the receiving body to prevent the electrode flat steel from detaching from the receiving body.

[0015] Preferably, the width of the receiving body is greater than the total width of two or more of the electrode flat steels arranged together.

[0016] Preferably, the pusher is plate-shaped, and the pusher structure further includes a pusher cylinder that drives the pusher to move toward the receiving structure.

[0017] Compared with existing technologies, the beneficial effects of this utility model are as follows:

[0018] By cooperating with the feeding and receiving structures, the electrode flat steel is automatically stacked. During the process of receiving the electrode flat steel, the lifting drive drives the receiving rack to rise or fall according to the number of stacked layers of electrode flat steel, so as to better receive the electrode flat steel, improve work efficiency, reduce labor intensity, and at the same time, it is low in cost, simple in structure, and easy to maintain and operate. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of an embodiment of the automatic stacking control device for electrode flat steel of this utility model;

[0020] Figure 2 This is a schematic diagram of another embodiment of the automatic palletizing control device for electrode flat steel of this utility model.

[0021] Figure 3 yes Figure 2Enlarged view of point A in the middle;

[0022] Figure 4 This is a schematic diagram of another embodiment of the automatic stacking control device for electrode flat steel of this utility model;

[0023] Figure 5 This is a top view of the automatic stacking control device for electrode flat steel of this utility model.

[0024] In the attached diagram, 1-placement platform, 11-roller, 2-receiving structure, 21-main frame, 211-guide groove, 212-base frame, 213-side frame, 214-installation space, 215-limiting plate, 216-clamping space, 22-lifting drive component, 23-receiving rack, 231-receiving body, 232-baffle, 233-support plate, 24-roller, 3-pushing structure, 31-pushing component, 32-pushing cylinder, 33-fixed plate, 4-control structure, 5-electrode flat steel. Detailed Implementation

[0025] To make the objectives, technical solutions and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0026] Where the following description relates to the accompanying drawings, unless otherwise indicated, the same numbers in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this invention. Rather, they are merely examples of apparatuses and methods consistent with some aspects of this invention as detailed in the appended claims.

[0027] In the description of this utility model, it should be understood that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of these terms in this utility model based on the specific circumstances. Furthermore, in the description of this utility model, unless otherwise stated, "multiple" refers to two or more. "And / or" describes the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, or B existing alone. The character " / " generally indicates that the preceding and following related objects have an "or" relationship.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] To resolve the above issues, please refer to [link / reference]. Figures 1 to 5 This utility model provides an automatic stacking control device for electrode flat steel 5, including a placement platform 1, a receiving structure 2, a pushing structure 3, and a control structure 4. The placement platform 1 is used to receive the electrode flat steel 5 from the front end. The receiving structure 2 includes a main frame 21, a lifting drive component 22, and a receiving rack 23. The main frame 21 has a guide groove 211, which is perpendicular to the ground. The receiving rack 23 is disposed on the main frame 21. The lifting drive component 22 is perpendicular to the ground, and its driving end is drivenly connected to the receiving rack 23, thereby driving the receiving rack 23. 3. Move along the length direction of the guide groove 211 to adjust the height of the receiving rack 23 and receive the electrode flat steel 5 that has detached from the placement platform 1; the pushing structure 3 is movably connected to one side of the placement platform 1, the pushing structure 3 includes a pushing member 31, the pushing member 31 is disposed on the side of the placement platform 1 away from the receiving structure 2 and is disposed perpendicular to the placement platform 1, for pushing the electrode flat steel 5 detach from the placement platform 1; the control structure 4 is electrically connected to the pushing structure 3 and the receiving structure 2, the control structure 4 is used to control the operation of the pushing structure 3 and the receiving structure 2. Among them, the control structure 4 can be an automatic control center or a manual remote control. In this embodiment, a manual remote control is used for command control, which is convenient to operate. Furthermore, the receiving rack 23 and the main frame 21 are made of steel. Both are welded from multiple sections of steel, which has high strength and can provide sufficient support to support the stacked electrode flat steel 5. The lifting drive 22 can be pneumatic, electric or hydraulic as the driving source. In this embodiment, a pneumatic lifting drive 22 is used, which has the advantages of simple structure, easy to master and maintain.

[0030] In optional embodiments, such as Figure 3 As shown, rollers 24 are provided around the periphery of the receiving rack 23. The rollers 24 are correspondingly arranged with the guide groove 211, and the lifting drive 22 drives the rollers 24 to move along the length direction of the guide groove 211. Specifically, by setting the rollers 24, the guide groove 211, and the lifting drive 22 in cooperation, the rising and falling of the receiving rack 23 is made smoother. In this embodiment, eight rollers 24 are provided and evenly distributed at the corners of the receiving rack 23. Furthermore, a slide rail structure can also be used, that is, a slider is provided around the periphery of the receiving rack 23, and the rising or falling of the receiving rack is achieved by the slider.

[0031] In optional embodiments, such as Figures 2 to 4As shown, the main frame 21 includes a base frame 212 and two side frames 213. The two side frames 213 are disposed on the surface of the base frame 212 facing away from the ground and are perpendicular to the base frame 212. The two side frames 213 and the base frame 212 enclose an installation space 214. The receiving rack 23 is disposed in the installation space 214, and the side frames 213 have guide grooves 211. Specifically, the base frame 212 is a rectangular frame formed by multiple steel bars, while the side frames 213 are perpendicular to the width direction of the base frame 212. The side frames 213 and the receiving rack 23 form a placement space that matches the size of the electrode flat steel 5.

[0032] In optional embodiments, such as Figures 1 to 4 As shown, the base frame 212 is provided with multiple sets of limiting members, which are equally distributed around the base frame 212. These limiting members are connected to the periphery of some of the lifting drive components 22. Specifically, the limiting members are also made of steel and are welded between two long steel bars of the base frame 212 to restrict the position of the lifting drive component 22, while simultaneously ensuring that the lifting drive component 22 stably drives the receiving rack 23.

[0033] In optional embodiments, such as Figure 1 and Figure 2 As shown, the limiting component includes two limiting plates 215, which are arranged opposite to each other to form a clamping space 216. The lifting drive component 22 is limited and positioned within the clamping space 216. Specifically, the end of the lifting drive component 22 furthest from its driving end is connected to the ground, and the two limiting plates 215 limit the main body of the lifting drive component 22, which can effectively improve the connection stability of the lifting drive component 22 and prevent shaking of the lifting drive component 22. In this embodiment, two sets of lifting drive components 22 are provided, which can meet the support force required for the receiving rack 23 to rise or fall, and can uniformly raise or lower the height of the receiving rack 23. The number of lifting drive components 22 can be increased according to actual needs.

[0034] In optional embodiments, such as Figure 2 and Figure 4As shown, the receiving rack 23 includes a receiving body 231 and a baffle 232. The receiving body 231 is used to stack the electrode flat steel 5. The baffle 232 is disposed on the side of the receiving body 231 away from the pushing structure 3 and is perpendicular to the receiving body 231, used to prevent the electrode flat steel 5 from detaching from the receiving body 231. Specifically, when the electrode flat steel 5 is pushed to the receiving rack 23 by the pushing structure 3, the baffle 232 can prevent the electrode flat steel 5 from continuing to move and keep the electrode flat steel 5 on the receiving rack 23. In this embodiment, two sets of baffles 232 are provided, which can effectively prevent the electrode flat steel 5 from detaching from the receiving rack 23. The number of baffles 232 can be increased or decreased according to the length of the electrode flat steel 5. Furthermore, the baffle 232 is provided with a support plate 233, which is connected to the surface of the baffle 232 facing the placement platform 1 and is perpendicular to the baffle 232, making it convenient for workers to use wire to bind the stacked electrode flat steel 5.

[0035] In optional embodiments, such as Figure 1 As shown, the width of the receiving body 231 is greater than the total width of two or more electrode flat steels 5 arranged together. Specifically, in this embodiment, the width of the receiving body 231 can receive two electrode flat steels 5 arranged side by side, and the receiving rack 23 can hold four layers of electrode flat steels 5 arranged side by side at one time.

[0036] In optional embodiments, such as Figure 5 As shown, the pusher 31 is plate-shaped, and the pusher structure 3 also includes a pushing cylinder 32, which drives the pusher to move toward the receiving structure 2. Specifically, the placement platform 1 is provided with a fixed plate 33, which corresponds to the pusher 31. The driving end of the pushing cylinder 32 is connected to the surface of the pusher away from the receiving structure 2. The fixed plate 33 restricts the range of motion of the pusher 31.

[0037] In use, the processed electrode flat steel 5 enters the placement platform 1 and is moved to the pushing range of the pusher 31 by the roller 11 of the placement platform 1. The pusher cylinder 32 drives the pusher 31 to push the electrode flat steel 5 into the receiving rack 23. When the receiving rack 23 is unloaded, the height of the receiving rack 23 is raised by the lifting drive 22, roller 24 and guide groove 211 so that the upper surface of the support plate 233 is aligned with the placement platform 1 to receive the electrode flat steel 5. After the receiving rack 23 has finished storing one layer of electrode flat steel 5, the height of the receiving rack 23 is lowered by the lifting drive 22, roller 24 and guide groove 211 to receive the next layer of electrode flat steel 5. After the four layers of electrode flat steel 5 are stacked, they can be tied manually or automatically to facilitate the stacked electrode flat steel 5 to be moved to the next station or loaded onto a vehicle.

[0038] In summary, by cooperating with the pushing structure 3 and the receiving structure 2, the automatic stacking of electrode flat steel 5 is achieved. During the process of receiving electrode flat steel 5, the lifting drive 22 drives the receiving frame 23 to rise or fall according to the number of stacking layers of electrode flat steel 5, so as to better receive electrode flat steel 5, improve work efficiency, reduce work intensity, and at the same time, the structure is simple and easy to operate.

[0039] In the accompanying drawings of this embodiment, the same or similar reference numerals correspond to the same or similar components. In the description of this utility model, it should be understood that if terms such as "upper," "lower," "left," and "right" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0040] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic stacking control device for electrode flat steel, characterized in that, include: A placement platform for receiving the front-end electrode flat steel; The receiving structure includes a main frame, a lifting drive component, and a receiving rack. The main frame has a guide groove, which is perpendicular to the ground. The receiving rack is disposed on the main frame. The lifting drive component is perpendicular to the ground. The driving end of the lifting drive component is driven to connect with the receiving rack. The lifting drive component drives the receiving rack to move along the length direction of the guide groove to adjust the height of the receiving rack and receive the electrode flat steel that has detached from the placement platform. A pushing structure is movably connected to one side of the placement platform. The pushing structure includes a pushing component, which is disposed on the side of the placement platform away from the receiving structure and perpendicular to the placement platform, for pushing the electrode flat steel away from the placement platform. as well as, A control structure is electrically connected to the pushing structure and the receiving structure, and the control structure is used to control the operation of the pushing structure and the receiving structure.

2. The automatic stacking control device for electrode flat steel according to claim 1, characterized in that, The receiving rack is provided with rollers on its periphery, and the rollers are correspondingly arranged with the guide groove. The lifting drive unit drives the rollers to move along the length direction of the guide groove.

3. The automatic stacking control device for electrode flat steel according to claim 2, characterized in that, The main frame includes a base frame and two side frames. The two side frames are disposed on the surface of the base frame away from the ground and are perpendicular to the base frame. The two side frames and the base frame enclose an installation space. The receiving rack is disposed in the installation space. The side frames are provided with guide grooves.

4. The automatic palletizing control device for electrode flat steel according to claim 3, characterized in that, The base frame is provided with multiple sets of limiting members, which are equally distributed on the base frame, and the limiting members are connected to the periphery of some of the lifting drive members.

5. The automatic palletizing control device for electrode flat steel according to claim 4, characterized in that, The limiting component includes two limiting plates, which are arranged opposite to each other to form a clamping space, and the lifting drive component is limited and positioned in the clamping space.

6. The automatic stacking control device for electrode flat steel according to claim 1, characterized in that, The receiving rack includes a receiving body and a baffle. The receiving body is used to stack the electrode flat steel. The baffle is located on the side of the receiving body away from the pushing structure and is perpendicular to the receiving body to prevent the electrode flat steel from detaching from the receiving body.

7. The automatic palletizing control device for electrode flat steel according to claim 6, characterized in that, The width of the receiving body is greater than the total width of two or more of the electrode flat steels arranged together.

8. The automatic stacking control device for electrode flat steel according to claim 1, characterized in that, The pusher is plate-shaped, and the pusher structure also includes a pusher cylinder, which drives the pusher to move toward the receiving structure.

Citation Information

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