Steel wire rope coil winding and take-up device

Abstract

The embodiment of the utility model provides a steel wire rope winding and take-up device, and relates to the technical field of steel wire rope take-up. The steel wire rope reel winding and take-up device comprises a take-up device body, fixing plates are fixedly connected to the left side and the right side of the front side of the take-up device body, a lifting assembly is arranged on the front side of each fixing plate and comprises a first motor and a push plate, and rotating rods are rotationally connected to the opposite sides of the two fixing plates; one end of the rotating rod is connected with an output shaft of a first motor, a tensioning assembly is arranged at the top of the push plate, through cooperative work of the lifting assembly and the tensioning assembly, the height position of a tensioning wheel can be adjusted at will in the steel wire winding process, and the limiting and clamping function for steel wires with different thicknesses is provided while adjustment is conducted; not only is path control of the steel wire optimized, but also the stability and the precision in the winding process are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of wire rope winding technology, and in particular to a wire rope winding and winding device. Background Technology

[0002] A wire rope take-up device is a mechanical device specifically designed to orderly and efficiently wind manufactured or processed wire ropes onto drums or reels. Its design and configuration are extremely flexible, allowing for high customization to meet the needs of different industries and applications. The following factors significantly influence wire rope take-up.

[0003] Existing wire rope take-up devices often face a significant technical challenge during wire rope winding operations: the auxiliary tensioning pulley is typically fixed at a non-adjustable height. This design limitation forces the wire to move from a relatively high position to a lower position, or vice versa, during winding. This height difference causes unnecessary path changes for the wire as it passes the tensioning pulley. First, due to the instability of the wire path, significant swaying occurs during winding. This swaying not only affects the winding quality but also applies additional tension to the wire, especially during bending and stretching. Over time, these repeated stresses weaken the wire's flexibility, reduce its fatigue resistance, and ultimately increase the risk of breakage. Furthermore, the fixed-height tensioning pulley setting limits the equipment's adaptability. Different diameters and types of wire rope require different winding conditions, and the inability to flexibly adjust the tensioning pulley height means operators must work within limited parameter ranges. This not only reduces production efficiency but may also lead to product quality issues and inconvenience for use. Utility Model Content

[0004] The purpose of this invention is to provide a wire rope winding and take-up device that addresses the problem in existing wire rope take-up devices where the auxiliary tension wheel is typically fixed at a non-adjustable height. This causes height differences in the wire during winding, resulting in unnecessary path changes. This leads to swaying during the winding process, increasing additional tension and stress, which over time weakens the wire's flexibility and fatigue resistance, increasing the risk of breakage.

[0005] This utility model provides a wire rope winding and take-up device, including a take-up device body. Fixed plates are fixedly connected to the left and right sides of the front side of the take-up device body. A lifting component is provided on the front side of the fixed plate. The lifting component includes a first motor and a push plate. A rotating rod is rotatably connected to one side of the two fixed plates opposite to each other. One end of the rotating rod is connected to the output shaft of the first motor. A tensioning component is provided on the top of the push plate.

[0006] In one specific implementation, the surface of the rotating rod is fixedly connected to two top plates arranged symmetrically on the left and right, a movable plate is slidably connected to the front side of the fixed plate, and a welding plate is fixedly connected to the bottom of the movable plate.

[0007] In one specific implementation, a round rod is provided through one side of the two welding plates opposite each other, the surface of the round rod is slidably connected to the inner side of the top plate, and the inner cavity of the movable plate is rotatably connected to a first threaded rod.

[0008] In one specific implementation, the surface of the first threaded rod is threadedly connected to a threaded block, the surface of the threaded block is slidably connected to the inner cavity of the movable plate, and the front side of the threaded block is fixedly connected to the rear side of the push plate.

[0009] In one specific implementation, a short rod is rotatably connected to the bottom of the movable plate, and one end of the short rod and the first threaded rod are respectively connected to two meshing bevel gears.

[0010] In one specific implementation, the tensioning assembly includes a placement plate, a second threaded rod rotatably connected to the inner side of the placement plate, a slide rod rotatably connected to the front side of the inner side of the placement plate, and a second motor bolted to the right side of the placement plate.

[0011] In one specific implementation, the output shaft of the second motor is connected to the right end of the second threaded rod, a connecting plate is threadedly connected to the surface of the second threaded rod, the rear side of the connecting plate is slidably connected to the rear side of the inner side of the placement plate, a placement plate is fixedly connected to the top of the connecting plate, and several guide rods are provided through the right side of the placement plate.

[0012] In one specific implementation, a tensioning wheel is fixedly connected to the left end of the guide rod, a synchronous wheel is sleeved on the surface of the right end of the guide rod, several synchronous wheels are connected by a synchronous belt, a motor is installed on the right side of the placement plate, the output shaft of the motor is connected to one end of the guide rod, and a guide plate is fixedly connected to the front side of the connecting plate.

[0013] In one specific implementation, the surface of the guide plate is slidably connected to the surface of the slide rod, and a pull rod is provided through both sides of the inner side of the guide plate, with a return spring sleeved on the surface of the pull rod.

[0014] In one specific implementation, the two ends of the return spring are fixedly connected to the surfaces of the pull ring and the guide plate, respectively. Limiting plates are slidably connected to both sides of the bottom inner side of the guide plate, and the surface of the limiting plate is fixedly connected to one end of the pull rod.

[0015] The beneficial effects of this application are: by working together with the lifting component and the tensioning component, the height position of the tensioning wheel can be arbitrarily adjusted during the wire winding process, and while adjusting, a limiting clamping function for wires of different thicknesses is provided, which not only optimizes the path control of the wire, but also significantly improves the stability and accuracy of the winding process.

[0016] Specifically, the lifting assembly flexibly adjusts the height of the tensioning wheel according to actual needs, ensuring that the wire remains on a straight and stable path during winding, reducing swaying and additional stress caused by path changes. At the same time, the tensioning assembly can provide contact support and guidance as the wire passes through, effectively preventing the wire from deviating or twisting. It is especially suitable for handling wire ropes of various specifications and thicknesses. This feature ensures that a consistent high-quality winding effect can be achieved even when handling wires of different diameters. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a three-dimensional schematic diagram of the overall structure of an embodiment of the present utility model;

[0019] Figure 2 This is a bottom-view perspective view of the overall structure of an embodiment of the present utility model;

[0020] Figure 3 This is a three-dimensional side view sectional view of the movable plate structure according to an embodiment of the present utility model;

[0021] Figure 4 This is an embodiment of the present utility model. Figure 3 Enlarged structural diagram at point A in the middle;

[0022] Figure 5 This is a three-dimensional schematic diagram of the push plate structure according to an embodiment of the present utility model;

[0023] Figure 6 This is a three-dimensional schematic diagram of the connecting plate structure according to an embodiment of the present utility model;

[0024] Figure 7 This is a three-dimensional schematic diagram of the guide plate structure according to an embodiment of the present utility model;

[0025] Figure 8 This is a three-dimensional schematic diagram of the movable plate structure according to an embodiment of the present utility model.

[0026] Icons: 1. Reel-in device body; 2. Fixing plate; 3. Lifting assembly; 31. First motor; 32. Rotating rod; 33. Top plate; 34. Moving plate; 35. Welding plate; 36. Round rod; 37. First threaded rod; 38. Threaded block; 39. Push plate; 310. Short rod; 311. Bevel gear; 4. Tensioning assembly; 41. Placement plate; 42. Second threaded rod; 43. Slide rod; 44. Second motor; 45. Connecting plate; 46. Placement plate; 47. Guide rod; 48. Tensioning wheel; 49. Synchronous wheel; 410. Motor; 411. Guide plate; 412. Pull rod; 413. Return spring; 414. Limiting plate; 415. Pull ring. Detailed Implementation

[0027] In existing wire rope winding devices, the auxiliary tensioning wheel is usually fixed at a non-adjustable height, causing height differences in the wire during winding and resulting in unnecessary path changes. This leads to swaying during wire winding, increasing additional tension and stress, which over time weakens the wire's flexibility and fatigue resistance, increasing the risk of breakage. Therefore, the inventors have developed a wire rope winding device that, through the coordinated work of a lifting component and a tensioning component, allows for flexible adjustment of the tensioning wheel height during wire winding and simultaneously provides a limiting clamping function for wires of different thicknesses. This not only optimizes wire path control and improves winding stability and accuracy, but also solves the aforementioned defects.

[0028] The following detailed description, in conjunction with the accompanying drawings, outlines some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] Please refer to Figures 1 to 8 This utility model provides a wire rope winding and take-up device, including a take-up device body 1. Fixing plates 2 are fixedly connected to the left and right sides of the front side of the take-up device body 1. A lifting component 3 is provided on the front side of the fixing plate 2. The lifting component 3 includes a first motor 31 and a push plate 39. The surface of the first motor 31 is bolted to the fixing plate 2, so as to facilitate the installation and use of the first motor 31. A rotating rod 32 is rotatably connected to the opposite side of the two fixing plates 2. One end of the rotating rod 32 is connected to the output shaft of the first motor 31. A tensioning component 4 is provided on the top of the push plate 39.

[0030] Please refer to Figures 2 to 8Two top plates 33, symmetrically arranged, are fixedly connected to the surface of the rotating rod 32. A movable plate 34 is slidably connected to the front side of the fixed plate 2. A welding plate 35 is fixedly connected to the bottom of the movable plate 34. A round rod 36 is inserted through one side of the two welding plates 35. The surface of the round rod 36 is slidably connected to the inner side of the top plate 33. The inner side of the top plate 33 has a through cavity adapted to the round rod 36, which facilitates the lifting and lowering of the round rod 36. A first threaded rod 37 is rotatably connected to the inner cavity of the movable plate 34. The outer surface of the first threaded rod 37 is provided with an external thread to facilitate the driving of the internal thread. The first threaded rod 37 is installed in the inner cavity of the movable plate 34 located on the left side. The surface thread of the first threaded rod 37 is... A threaded block 38 is connected, and the area of ​​the threaded block 38 in contact with the first threaded rod 37 is provided with a matching internal thread. The surface of the threaded block 38 is slidably connected to the inner cavity of the movable plate 34. The front side of the threaded block 38 is fixedly connected to the rear side of the push plate 39, which extends through to the outside of the movable plate 34. A short rod 310 is rotatably connected to the bottom of the movable plate 34, and a short plate is fixedly connected to the bottom of the movable plate 34. The short plate is used for installing the short rod 310. Two meshing bevel gears 311 are respectively connected to one end of the short rod 310 and the first threaded rod 37. One end of the first threaded rod 37 extends through to the outside of the movable plate 34, and a handwheel is fixedly connected to the bottom of the short rod 310 for easy rotation by the user.

[0031] Specifically, when it is necessary to adjust the tensioning assembly 4 and the take-up wire to the same height, the first motor 31 is started. The first motor 31 drives the rotating rod 32 to rotate, the rotating rod 32 drives the top plate 33 to rotate upward, and the top plate 33 rotates while pushing the round rod 36 to move upward. The round rod 36 drives the welding plate 35 and the moving plate 34 to move upward in front of the fixed plate 2. The moving plate 34 drives the push plate 39 and the tensioning assembly 4 to move synchronously. When it is necessary to adjust the length of the tensioning assembly 4, the handwheel is turned manually. The handwheel drives the short rod 310 and the two bevel gears 311 to mesh and rotate. The bevel gears 311 drive the first threaded rod 37 to rotate. The first threaded rod 37 uses the thread transmission principle to push the threaded block 38 to move forward and backward. The threaded block 38 drives the push plate 39 to move synchronously. The push plate 39 drives the tensioning assembly 4 to adjust laterally, thereby increasing the length adjustment distance of the tensioning assembly 4 and making it suitable for pulling closer to the take-up wire, which is convenient to use.

[0032] Please refer to Figures 3 to 8The tensioning assembly 4 includes a placement plate 41, the bottom of which is fixedly connected to the top of the push plate 39. A second threaded rod 42 is rotatably connected to the inner side of the placement plate 41, and the outer surface of the second threaded rod 42 is provided with an external thread to facilitate driving the internal thread. A slide rod 43 is rotatably connected to the front side of the inner side of the placement plate 41. A second motor 44 is bolted to the right side of the placement plate 41, and the output shaft of the second motor 44 is connected to the right end of the second threaded rod 42. A connecting plate 45 is threadedly connected to the surface of the second threaded rod 42, and the rear side of the connecting plate 45 is slidably connected to the rear side of the inner side of the placement plate 41. A placement plate 46 is fixedly connected to the top of the connecting plate 45, and several guide rods 47 are provided through the right side of the placement plate 46. The left end of the guide rods 47 is fixedly connected to... The tensioning wheel 48 and the guide rod 47 are fitted with a synchronous wheel 49 on the right end. Several synchronous wheels 49 are connected by a synchronous belt. A motor 410 is installed on the right side of the placement plate 46. The output shaft of the motor 410 is connected to one end of the guide rod 47. A guide plate 411 is fixedly connected to the front side of the connecting plate 45. The surface of the guide plate 411 is slidably connected to the surface of the slide rod 43. Pull rods 412 are provided through both sides of the inner side of the guide plate 411. A return spring 413 is fitted on the surface of the pull rod 412. The two ends of the return spring 413 are fixedly connected to the pull ring 415 and the surface of the guide plate 411, respectively. Limiting plates 414 are slidably connected to both sides of the bottom inner side of the guide plate 411. The surface of the limiting plate 414 is fixedly connected to one end of the pull rod 412.

[0033] Specifically, the user manually pulls the pull ring 415, which drives the pull rod 412 to compress the return spring 413. Conversely, the return spring 413 is used to reset the spring. Then, the pull rod 412 drives the limiting plate 414 to move synchronously, thereby clamping and contacting steel wires of different thicknesses, thus achieving the function of limiting the steel wire. Then, the steel wire is brought into low-pressure contact with the tensioning wheel 48. At this time, the motor 410 is started, which drives the guide rod 47 to rotate. The guide rod 47 drives the synchronous pulley 49 and the synchronous belt to rotate, tightening the tensioning wheel 410. Next, the guide rod 47 drives the tension wheel 48 to rotate, thereby achieving the purpose of conveying the steel wire. When the take-up device body 1 takes up the steel wire, the second motor 44 is started. The second motor 44 drives the second threaded rod 42 to rotate. The second threaded rod 42 uses the thread transmission principle to push the connecting plate 45 to move laterally, thereby causing the connecting plate 45 to drive the tension wheel 48 and the limiting plate 414 to move the steel wire laterally and take the steel wire laterally onto the take-up device body 1, thereby preventing the steel wire from getting tangled during take-up and making it easier to use.

[0034] In summary, the working principle of a wire rope winding and take-up device according to this utility model embodiment is as follows: First, the user installs the external steel wire onto the take-up device body 1, and during the installation process, it passes through the tension wheel 48. During this process, the tensioning component 4 can be used to limit and clamp the steel wires of different thicknesses, and the distance between the tensioning component 4 and the take-up steel wire can be adjusted to reduce the shaking that occurs when the steel wire is taken up. The lifting component 3 can also be activated to adjust the tensioning component 4 to a suitable height with the take-up steel wire for winding, thereby facilitating the take-up of the wire by the take-up device body 1 and making it convenient to use.

[0035] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A wire rope winding and take-up device, comprising a take-up device body (1), characterized in that, The front left and right sides of the main body (1) of the take-up device are fixedly connected to the fixing plates (2). The front side of the fixing plates (2) is provided with the lifting component (3). The lifting component (3) includes a first motor (31) and a push plate (39). The two fixing plates (2) are rotatably connected to the opposite side of the rotating rod (32). One end of the rotating rod (32) is connected to the output shaft of the first motor (31). The top of the push plate (39) is provided with the tensioning component (4).

2. The wire rope winding and take-up device according to claim 1, characterized in that, The surface of the rotating rod (32) is fixedly connected to two top plates (33) arranged symmetrically on the left and right. The front side of the fixed plate (2) is slidably connected to a moving plate (34), and the bottom of the moving plate (34) is fixedly connected to a welding plate (35).

3. The wire rope winding and take-up device according to claim 2, characterized in that, A round rod (36) is provided through one side of the two welding plates (35), the surface of the round rod (36) is slidably connected to the inner side of the top plate (33), and the inner cavity of the moving plate (34) is rotatably connected to a first threaded rod (37).

4. A wire rope winding and take-up device according to claim 3, characterized in that, The surface of the first threaded rod (37) is threadedly connected to a threaded block (38), the surface of the threaded block (38) is slidably connected to the inner cavity of the moving plate (34), and the front side of the threaded block (38) is fixedly connected to the rear side of the push plate (39).

5. A wire rope winding and take-up device according to claim 4, characterized in that, The bottom of the movable plate (34) is rotatably connected to a short rod (310), and one end of the short rod (310) and the first threaded rod (37) are respectively connected to two meshing bevel gears (311).

6. The wire rope winding and take-up device according to claim 1, characterized in that, The tensioning assembly (4) includes a placement plate (41), a second threaded rod (42) is rotatably connected to the inner side of the placement plate (41), a slide rod (43) is rotatably connected to the front side of the inner side of the placement plate (41), and a second motor (44) is bolted to the right side of the placement plate (41).

7. A wire rope winding and take-up device according to claim 6, characterized in that, The output shaft of the second motor (44) is connected to the right end of the second threaded rod (42). A connecting plate (45) is threadedly connected to the surface of the second threaded rod (42). The rear side of the connecting plate (45) is slidably connected to the rear side of the inner side of the placement plate (41). A placement plate (46) is fixedly connected to the top of the connecting plate (45). Several guide rods (47) are provided through the right side of the placement plate (46).

8. A wire rope winding and take-up device according to claim 7, characterized in that, A tensioning wheel (48) is fixedly connected to the left end of the guide rod (47), and a synchronous wheel (49) is sleeved on the surface of the right end of the guide rod (47). Several synchronous wheels (49) are connected by a synchronous belt drive. A motor (410) is installed on the right side of the placement plate (46). The output shaft of the motor (410) is connected to one end of the guide rod (47). A guide plate (411) is fixedly connected to the front side of the connecting plate (45).

9. A wire rope winding and take-up device according to claim 8, characterized in that, The surface of the guide plate (411) is slidably connected to the surface of the slide rod (43). Pull rods (412) are provided through both sides of the inner side of the guide plate (411), and a return spring (413) is sleeved on the surface of the pull rod (412).

10. A wire rope winding and take-up device according to claim 9, characterized in that, The two ends of the reset spring (413) are fixedly connected to the surfaces of the pull ring (415) and the guide plate (411) respectively. The two sides of the bottom inner side of the guide plate (411) are slidably connected to the limit plate (414). The surface of the limit plate (414) is fixedly connected to one end of the pull rod (412).

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