Disc type turner with ectopic fermentation bed

By incorporating a vibrating structure with striking blocks and protrusions inside the turning wheel, combined with water spraying, the problem of residual material on the turning wheel was solved, achieving efficient cleaning and improved turning efficiency.

CN223547931UActive Publication Date: 2025-11-14HUNAN DEMING AGRI & ANIMAL HUSBANDRY EQUIP TECH DEV CO LTD
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Patent Information

Application Number
CN202423043354.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-14
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

In existing off-site fermentation bed disc turning machines, material residue easily remains on the surface of the turning disc during the turning process, causing unpleasant odors to be emitted and making cleaning inconvenient.

Method used

An off-site fermentation bed disc turning machine was designed. By setting a structure with striking blocks and protrusions inside the turning disc, the vibration effect is used to reduce material adhesion and agglomeration. Combined with water spraying, the cleaning efficiency is improved.

Benefits of technology

The cleaning method combining vibration and water spray significantly shortens cleaning time, reduces manual intervention and labor intensity, and improves turning efficiency and cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ectopic fermentation bed disc type turner, which relates to the technical field of turning devices and comprises a main mechanical arm, a turning wheel disc is arranged on one side of the main mechanical arm, a plurality of turning plates are fixedly connected to the side wall of the turning wheel disc, an inner cavity is formed in the inner wall of the turning wheel disc, and a connecting ring is arranged in the inner cavity. A plurality of outer rods are inserted into the connecting circular ring, sliding grooves are formed in the ends, away from the connecting circular ring, of the outer rods, knocking blocks are slidably connected into the sliding grooves, springs are arranged in the sliding grooves, the two ends of the springs are fixedly connected to the knocking blocks and the outer rods correspondingly, and a plurality of protruding blocks are fixedly connected to the inner wall of the turning and throwing wheel disc; one end of the main mechanical arm is rotationally connected with an auxiliary mechanical arm, and one end, far away from the main mechanical arm, of the auxiliary mechanical arm is rotationally connected with an adapter, so that the technical problems that in the turning and throwing process, residues are extremely easy to remain on the surface of the turning and throwing wheel disc, and if the residues cannot be cleaned in time, the residues can emit unpleasant smell are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of turning and turning devices, specifically a disc-type turning and turning machine for off-site fermentation beds. Background Technology

[0002] The in-situ fermentation bed disc turner is a device specifically designed for in-situ fermentation bed systems. In-situ fermentation beds, also known as outdoor fermentation beds or off-site decomposition beds, are systems that collect animal manure and then biodegrade it using specific microorganisms in a fermentation tank containing bedding material. The disc turner is a key piece of equipment in this system, used to periodically turn the bedding material and manure mixture in the fermentation tank to promote thorough fermentation and degradation. This equipment is widely used in livestock and poultry farms to solve manure treatment problems, achieving the harmlessness, resource utilization, and volume reduction of manure. The working principle of the in-situ fermentation bed disc turner is relatively simple yet highly efficient. After a period of fermentation, the organic matter in the manure is degraded into harmless substances such as oxygen, carbon dioxide, water, and humic substrate, while a small amount of residue is converted into high-quality organic fertilizer.

[0003] A search revealed a patent document (authorization announcement number CN217077429U) comprising a guide rail structure for mounting on a fermentation bed, a movable frame, a first drive structure for driving the movable frame to move along the guide rail structure, a second drive device for driving the guide rail structure to move along the fermentation bed, and a turning structure placed on the movable frame. The turning structure includes a turning wheel, a third drive structure, a support shaft rotatably connected to the movable frame, and a shaft transmission structure connecting the turning wheel and the third drive structure. The shaft transmission structure is located within the support shaft. A telescopic adjustment component is also rotatably connected between the support shaft and the movable frame. Using this structure, the turning structure is directly fixed to the movable frame, and the telescopic adjustment component provides multi-point fixed support for the turning structure, reducing the high stability requirements of a single-point connection. Furthermore, this structure minimizes the change in motor position, facilitating wiring.

[0004] However, the above-mentioned device still has shortcomings:

[0005] During the turning process, the surface of the turning wheel is extremely prone to material residue. If it is not cleaned in time, these residues will emit an unpleasant smell. Utility Model Content

[0006] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes an off-site fermentation bed disc turning machine, which solves the problem that during the turning process, material easily remains on the surface of the turning disc, and if not cleaned in time, these residues will emit an unpleasant odor.

[0007] To achieve the above objectives, this utility model proposes an off-site fermentation bed disc turning machine, including a main robotic arm. A turning wheel is provided on one side of the main robotic arm. Several turning plates are fixedly connected to the side wall of the turning wheel. An inner cavity is formed in the inner wall of the turning wheel. A connecting ring is provided in the inner cavity. Several outer rods are inserted into the inner wall of the connecting ring. A groove is formed at the end of the outer rod away from the connecting ring. A striking block is slidably connected inside the groove. A spring is provided inside the groove. The two ends of the spring are fixedly connected to the striking block and the outer rod, respectively. Several protrusions are fixedly connected to the inner wall of the turning wheel.

[0008] Preferably, a secondary robotic arm is rotatably connected to one end of the main robotic arm, an adapter is rotatably connected to the end of the secondary robotic arm away from the main robotic arm, a screw connector is rotatably connected to the bottom of the adapter, a tooling plate is threadedly connected to the bottom of the screw connector, and a connecting plate is fixedly connected to the bottom of the tooling plate.

[0009] Preferably, the turning wheel is rotatably connected inside the connecting plate, and the connecting ring is fixedly connected inside the connecting plate.

[0010] Preferably, a central disk is provided inside the connecting ring.

[0011] Preferably, the central disk is fixedly connected inside the connecting plate.

[0012] Preferably, one end of the outer rod disposed within the connecting ring is fixedly connected to the central disk.

[0013] Preferably, a main beam is provided below the main robotic arm, and a crossbeam is fixedly connected to the top of the main beam. A track groove is formed on the surface of the crossbeam, and the main robotic arm is slidably connected in the track groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] During the turning and polishing operation, the turning wheel begins to rotate. The frequent contact between the striking blocks and the protrusions creates a vibration effect, which improves the turning and polishing effect and efficiency. Vibration also reduces the adhesion and clumping of materials, making the turning and polishing operation smoother and improving the overall effect. After the work is completed, when workers use water spraying to clean the surface of the turning wheel, vibration also improves the cleaning efficiency. Vibration accelerates the diffusion and penetration of water droplets on the wheel surface, making it easier to wash away dirt. Vibration also helps to loosen and separate stubborn dirt attached to the wheel surface, making the cleaning process more thorough. By combining vibration and water spraying, cleaning time can be significantly shortened, cleaning efficiency can be improved, and manual intervention and labor intensity can be reduced. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the adapter structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the tumbling wheel of this utility model;

[0019] Figure 4 For the present utility model Figure 3 Schematic diagram of the structure at point A in the middle.

[0020] In the diagram: 1. Main robotic arm; 101. Secondary robotic arm; 102. Adapter; 103. Screw connector; 104. Tooling plate; 105. Connecting plate; 2. Main beam; 201. Crossbeam; 202. Track groove; 3. Tilting wheel; 301. Tilting plate; 302. Inner chamber; 4. Connecting ring; 41. Outer rod; 42. Slide groove; 43. Spring; 44. Striking block; 45. Protrusion; 5. Central disc. Detailed Implementation

[0021] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] like Figure 1-4 As shown, an off-site fermentation bed tray turning machine includes a main mechanical arm 1, a main beam 2 is provided below the main mechanical arm 1, a crossbeam 201 is fixedly connected to the top of the main beam 2, and a track groove 202 is opened on the surface of the crossbeam 201. The main mechanical arm 1 is slidably connected in the track groove 202.

[0023] One end of the main robotic arm 1 is rotatably connected to a secondary robotic arm 101. The end of the secondary robotic arm 101 away from the main robotic arm 1 is rotatably connected to an adapter 102. The bottom of the adapter 102 is rotatably connected to a screw connector 103. The bottom of the screw connector 103 is threadedly connected to a tooling plate 104. The bottom of the tooling plate 104 is fixedly connected to a connecting plate 105.

[0024] A tumbling wheel 3 is provided on one side of the main robotic arm 1. The tumbling wheel 3 is rotatably connected to the inside of the connecting plate 105. Several tumbling plates 301 are fixedly connected to the side wall of the tumbling wheel 3. An inner cavity 302 is opened on the inner wall of the tumbling wheel 3. A connecting ring 4 is provided in the inner cavity 302. Several outer rods 41 are inserted into the inside of the connecting ring 4. A groove 42 is opened at the end of the outer rod 41 away from the connecting ring 4. A striking block 44 is slidably connected inside the groove 42. A spring 43 is provided inside the groove 42. The spring 43 can provide sufficient elastic force so that the striking block 44 can perform striking vibration work more effectively. The two ends of the spring 43 are fixedly connected to the striking block 44 and the outer rod 41 respectively. Several protrusions 45 are fixedly connected to the inner wall of the tumbling wheel 3.

[0025] During the turning and polishing operation, the turning wheel 3 begins to rotate. The striking block 44 frequently contacts the protrusion 45, thereby achieving a vibration effect. The vibration effect can improve the turning and polishing effect and increase the turning and polishing efficiency. Vibration can reduce the adhesion and clumping of materials, making the turning and polishing operation smoother, thus improving the overall turning and polishing effect. After the work is completed, when the staff uses water spraying to clean the surface of the turning wheel 3, the vibration can also improve the cleaning efficiency. Vibration can accelerate the diffusion and penetration of water droplets on the wheel surface, making it easier to wash away dirt. Vibration also helps to loosen and separate stubborn dirt attached to the wheel surface, making the cleaning process more thorough. By combining vibration and water spraying, the cleaning time can be significantly shortened, the cleaning efficiency can be improved, and manual intervention and labor intensity can be reduced.

[0026] The connecting ring 4 is fixedly connected inside the connecting plate 105. A central disc 5 is provided inside the connecting ring 4. The central disc 5 is fixedly connected inside the connecting plate 105. One end of the outer rod 41 located inside the connecting ring 4 is fixedly connected to the central disc 5.

[0027] Working principle: During the turning and polishing operation, the turning and polishing wheel 3 starts to rotate. The striking block 44 frequently contacts the protrusion 45, thereby achieving the vibration effect. The vibration effect can improve the turning and polishing effect and increase the turning and polishing efficiency. After the work is completed, when the staff uses water spraying to clean the surface of the turning and polishing wheel 3, the vibration can also improve the cleaning efficiency. The vibration can accelerate the diffusion and penetration of water droplets on the wheel surface, making it easier to wash away dirt.

[0028] Secondly, vibration also helps to loosen and separate stubborn dirt attached to the surface of the wheel, making the cleaning process more thorough. By combining vibration and water spraying, cleaning time can be significantly shortened, cleaning efficiency can be improved, and manual intervention and labor intensity can be reduced.

[0029] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A disc-type turning machine for in-situ fermentation beds, characterized in that, The system includes a main robotic arm (1), on one side of which is a tumbling wheel (3). Several tumbling plates (301) are fixedly connected to the side wall of the tumbling wheel (3). An inner cavity (302) is opened in the inner wall of the tumbling wheel (3). A connecting ring (4) is provided in the inner cavity (302). Several outer rods (41) are inserted into the inner wall of the connecting ring (4). A groove (42) is opened at the end of the outer rod (41) away from the connecting ring (4). A striking block (44) is slidably connected inside the groove (42). A spring (43) is provided inside the groove (42). The two ends of the spring (43) are fixedly connected to the striking block (44) and the outer rod (41) respectively. Several protrusions (45) are fixedly connected to the inner wall of the tumbling wheel (3).

2. The off-site fermentation bed disc turner according to claim 1, characterized in that, One end of the main robotic arm (1) is rotatably connected to a secondary robotic arm (101). The end of the secondary robotic arm (101) away from the main robotic arm (1) is rotatably connected to an adapter (102). The bottom of the adapter (102) is rotatably connected to a screw connector (103). The bottom of the screw connector (103) is threadedly connected to a tooling plate (104). The bottom of the tooling plate (104) is fixedly connected to a connecting plate (105).

3. The off-site fermentation bed disc turner according to claim 1, characterized in that, The turning wheel (3) is rotatably connected inside the connecting plate (105), and the connecting ring (4) is fixedly connected inside the connecting plate (105).

4. The off-site fermentation bed disc turner according to claim 3, characterized in that, The connecting ring (4) has a central disk (5) inside.

5. The in-situ fermentation bed disc turner according to claim 4, characterized in that, The central disk (5) is fixedly connected to the inside of the connecting plate (105).

6. The in-situ fermentation bed disc turner according to claim 4, characterized in that, The outer rod (41) is fixedly connected to the central disk (5) at one end inside the connecting ring (4).

7. The in-situ fermentation bed disc turner according to claim 1, characterized in that, A main beam (2) is provided below the main robotic arm (1), and a crossbeam (201) is fixedly connected to the top of the main beam (2). A track groove (202) is provided on the surface of the crossbeam (201), and the main robotic arm (1) is slidably connected in the track groove (202).

Citation Information

Patent Citations

  • Wheel disc type turner

    CN217077429U