Cotton carding equipment convenient to clean and used for spinning processing

By introducing a cleaning component consisting of a brush and a blower into the carding equipment, the problem of discontinuous manual cleaning of cotton impurities on the licker-in roller surface was solved, achieving automated cleaning, improving cleaning effect and production efficiency, and reducing manual operation.

CN223548172UActive Publication Date: 2025-11-14聊城百德纺织有限公司
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202423204413.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-11-14
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

In traditional carding equipment, cleaning cotton impurities from the licker-in roller surface relies on manual operation, resulting in discontinuous cleaning, affecting carding quality and production efficiency, and increasing maintenance costs.

Method used

Design a cleaning assembly that includes a brush, a blower mechanism, a motor, a collection box, and a scraper. The brush and the licker roller rotate in opposite directions to clean cotton impurities, and the blower mechanism and scraper automatically collect the impurities, reducing manual intervention.

Benefits of technology

It has achieved automated cotton impurity cleaning, improved cleaning effect, reduced operation steps, reduced labor intensity, and optimized the air quality in the work area.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223548172U_ABST
    Figure CN223548172U_ABST
Patent Text Reader

Abstract

The utility model discloses spinning processing cotton carding equipment convenient to clean, which comprises a main body, a licker-in and a cleaning component, and is characterized in that the licker-in is rotationally arranged on the main body; the cleaning assembly comprises two supporting plates, a rotating cylinder, an air blowing mechanism, a brush, a motor, a collecting box, a communicating opening, a scraping plate and a drawer, and the two supporting plates are installed on the main body; the rotating cylinder is rotationally arranged between the two supporting plates; the air blowing mechanism is arranged on the rotating cylinder and is connected with the corresponding supporting plate; and the brush is mounted on the rotating cylinder. Therefore, the rotating licker-in is cleaned through the brush, the cleaned cotton impurities can rotate along with the brush, then the cotton impurities on the brush are cleaned through the scraper on the collecting box, and the trouble that the cotton impurities need to be cleaned manually due to the fact that the adhesion amount of the cotton impurities on the brush is large is avoided; meanwhile, cleaned cotton impurities can be collected, and the air quality of a working area is optimized.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of spinning and processing, and in particular to a carding device for spinning and processing that is easy to clean. Background Technology

[0002] Carding equipment is an indispensable key piece of equipment in the textile industry. Its main function is to remove impurities from fiber raw materials and comb the fibers into strips suitable for subsequent spinning processes. Traditional carding machines usually use components such as licker-in rollers and cylinders to complete this process. However, in actual operation, a large amount of cotton impurities, such as short fibers, dust and other non-fibrous materials, easily adhere to the surface of the licker-in rollers. If these impurities are not cleaned in time, they will not only affect the carding quality, but also reduce production efficiency and increase equipment maintenance costs.

[0003] The prior art discloses a carding device for spinning that is easy to clean. The device uses a cleaning device that rests against a rotating licker-in roller, which allows a large amount of cotton impurities remaining on the licker-in roller to be adsorbed and stuck to the cleaning device. After the cotton impurities remaining on the licker-in roller are cleaned, the operator needs to work again through the sliding device, so that the sliding end of the sliding device drives the cleaning device to reset. Then the operator can remove the cotton impurities adsorbed and stuck to the cleaning device.

[0004] In the above process, manual cleaning of cotton impurities is required. However, manual cleaning of cotton impurities requires sliding the cleaning device, which prevents the cleaning device from contacting the licker-in roller. Consequently, it is impossible to continuously clean the cotton impurities on the licker-in roller, which is not only cumbersome to operate but also affects the cleaning effect on the licker-in roller. Utility Model Content

[0005] This utility model aims to at least partially solve one of the technical problems in the related art.

[0006] Therefore, the purpose of this utility model is to propose a carding equipment for spinning processing that is easy to clean, which can automatically clean cotton impurities, improve the cleaning effect of the brush on the licker-in roller, reduce the number of operation steps, and also reduce the labor intensity of the workers.

[0007] To achieve the above objectives, this utility model proposes a carding device for easy cleaning in spinning processes, comprising a main body, a licker-in roller, and a cleaning assembly. The licker-in roller is rotatably mounted on the main body. The cleaning assembly includes two support plates, a rotating cylinder, a blower mechanism, a brush, a motor, a collection box, a connecting port, a scraper, and a drawer. The two support plates are mounted on the main body. The rotating cylinder is rotatably mounted between the two support plates. The blower mechanism is mounted on the rotating cylinder and connected to a corresponding support plate. The brush is mounted on the rotating cylinder and located on one side of the licker-in roller. The motor is mounted on a corresponding support plate, and its output end is connected to one end of the rotating cylinder. The collection box is mounted on the main body. The connecting port is opened on the collection box, and one side of the brush is located within the connecting port. The scraper is mounted within the connecting port. The drawer is slidably mounted within the collection box.

[0008] In addition, the carding equipment for spinning processing that is easy to clean, as proposed above, may also have the following additional technical features:

[0009] Specifically, one end of the brush is placed on the surface of the needle roller, and the brush and the needle roller rotate in opposite directions.

[0010] Specifically, the blower assembly includes an air supply pipe, a blower, multiple air holes, a connecting rod, and a sealing plate. The air supply pipe is mounted on a corresponding support plate and is rotatably connected to the rotating cylinder. The blower is mounted on a corresponding support plate, and the blower end is connected to the air supply pipe. The multiple air holes are formed on the rotating cylinder. The connecting rod is mounted on the air supply pipe. The sealing plate is mounted on one end of the connecting rod and is rotatably disposed inside the rotating cylinder.

[0011] Specifically, the sealing plate is arc-shaped, and sealing gaskets are installed around the contact surface between the sealing plate and the rotating cylinder.

[0012] This utility model discloses a carding device for easy cleaning in spinning processing. It uses a brush to clean the rotating licker-in roller. The cleaned cotton impurities will continue to rotate with the brush. Then, a scraper on the collection box will clean the cotton impurities on the brush. This avoids the trouble of manually cleaning the brush due to the large amount of cotton impurities adhering to it. At the same time, it can also collect the cleaned cotton impurities, thus optimizing the air quality in the working area.

[0013] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0014] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the following description of the embodiments taken in conjunction with the accompanying drawings, in which:

[0015] Figure 1 This is a schematic diagram of a carding device for easy cleaning in a spinning process according to an embodiment of the present invention;

[0016] Figure 2 This is a side view of the main body of one embodiment of the present utility model;

[0017] Figure 3 This is a perspective view of a collection box according to an embodiment of the present invention;

[0018] Figure 4 This is a cross-sectional view of the rotating cylinder according to an embodiment of the present invention.

[0019] As shown in the figure: 1. Main body; 2. Spike roller; 3. Cleaning assembly; 31. Support plate; 32. Rotating cylinder; 33. Blower mechanism; 331. Air supply pipe; 332. Blower; 333. Blowing hole; 334. Connecting rod; 335. Sealing plate; 34. Brush; 35. Motor; 36. Collection box; 37. Connecting port; 38. Scraper; 39. Drawer. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention. Rather, the embodiments of the present invention include all variations, modifications, and equivalents falling within the spirit and scope of the appended claims.

[0021] The following description, in conjunction with the accompanying drawings, describes a combing device for easy cleaning in spinning processes according to an embodiment of the present invention.

[0022] like Figures 1-4As shown, the easy-to-clean carding equipment for spinning and processing according to an embodiment of this utility model includes a main body 1, a licker-in roller 2, and a cleaning assembly 3. The licker-in roller 2 is rotatably mounted on the main body 1. The cleaning assembly 3 includes two support plates 31, a rotating cylinder 32, a blower mechanism 33, a brush 34, a motor 35, a collection box 36, a connecting port 37, a scraper 38, and a drawer 39. The two support plates 31 are mounted on the main body 1. The rotating cylinder 32 is rotatably mounted between the two support plates 31. The blower mechanism 33 is mounted on the rotating cylinder 32 and connected to the corresponding support plate 31. The brush 34 is mounted on the rotating cylinder 32 and is located on one side of the licker-in roller 2. The motor 35 is mounted on the corresponding support plate 31, and the output end of the motor 35 is connected to one end of the rotating cylinder 32. The collection box 36 is mounted on the main body 1. The connecting port 37 is opened on the collection box 36, and one side of the brush 34 is located inside the connecting port 37. The scraper 38 is installed inside the connecting port 37. Drawer 39 is slidably positioned inside collection box 36.

[0023] Specifically, in actual use, relevant personnel need to clean the cotton impurities on the carding roller 2 to ensure the working efficiency of the carding machine.

[0024] When it is necessary to clean the cotton impurities on the licker-in roller 2, the output end of the motor 35 is controlled to rotate. The rotation of the output end of the motor 35 will drive the rotating drum 32 to rotate. The rotation of the rotating drum 32 will drive the brush 34 to rotate. When the brush 34 rotates, it will clean the cotton impurities on the licker-in roller 2 and make the cotton impurities rotate synchronously with the brush 34. When the brush 34 drives the cotton impurities to one side of the scraper 38, the scraper 38 will scrape off the cotton impurities on the brush 34, reducing the amount of cotton impurities attached to the brush 34.

[0025] The rotating licker roller 2 is cleaned by the brush 34. The cleaned cotton impurities will also rotate with the brush 34. Then, the scraper 38 on the collection box 36 is used to clean the cotton impurities on the brush 34. This avoids the trouble of manually cleaning the brush 34 due to the large amount of cotton impurities adhering to it. At the same time, the cleaned cotton impurities can also be collected, which optimizes the air quality in the working area.

[0026] In one embodiment of this utility model, such as Figure 1 As shown, one end of the brush 34 is on the surface of the licker roller 2, and the brush 34 and the licker roller 2 rotate in opposite directions.

[0027] It should be noted that the opposite rotation directions of the brush 34 and the licker-in roller 2 allow the brush 34 to clean cotton impurities from the surface of the licker-in roller 2.

[0028] In one embodiment of this utility model, such as Figure 2 and Figure 4As shown, the blower mechanism 33 includes an air supply pipe 331, a blower 332, multiple air holes 333, a connecting rod 334, and a sealing plate 335. The air supply pipe 331 is installed on the corresponding support plate 31, and the air supply pipe 331 is rotatably connected to the rotating cylinder 32.

[0029] It should be noted that the sealing plate 335 can seal the air blowing hole 333 outside the collection box 36 when the rotating cylinder 32 rotates, so that only the air inside the collection box 36 can be blown out to clean the cotton impurities on the brush 34. Finally, the cleaned cotton impurities enter the collection box 36. In order to allow the air entering the collection box 36 to be discharged, an exhaust port is installed on the top of the collection box 36. A barrier net is installed in the exhaust port to ensure that the air can be discharged outside the collection box 36, while also blocking the cotton impurities collected inside the collection box 36, preventing the cotton impurities from floating to the outside of the collection box 36 through the exhaust port.

[0030] The blower 332 is installed on the corresponding support plate 31, and the blowing end of the blower 332 is connected to the air supply pipe 331. Multiple blowing holes 333 are opened on the rotating cylinder 32. The connecting rod 334 is installed on the air supply pipe 331. The sealing plate 335 is installed on one end of the connecting rod 334, and the sealing plate 335 is rotatably set inside the rotating cylinder 32.

[0031] Specifically, in actual use, in order to improve the cleaning effect of cotton impurities on the brush 34 and to allow the cotton impurities to enter the collection box 36 smoothly, while the scraper 38 is cleaning the impurities on the brush 34, the blower 332 is controlled in conjunction with the air supply pipe 331 to blow air into the rotating cylinder 32. The air in the rotating cylinder 32 will flow out through the blower hole 333, and the outflowing air will blow and clean the cotton impurities on the brush 34, further improving the cleaning effect of cotton impurities on the brush 34.

[0032] In one embodiment of this utility model, such as Figure 4 As shown, the sealing plate 335 is arc-shaped, and sealing gaskets are installed around the contact surface between the sealing plate 335 and the rotating cylinder 32.

[0033] It should be noted that the sealing gasket is used to increase the sealing between the sealing plate 335 and the rotating cylinder 32. The sealing plate 335 is used to seal the air blowing hole 333 on one side of the sealing plate 335. The quality of its sealing will not affect the operation of the equipment, but will only reduce the air force of the local air blowing hole 333 and reduce the cleaning effect of the air discharged from the local air blowing hole 333 on the licker roller 2.

[0034] In summary, the easy-to-clean carding equipment for spinning processing of this utility model uses a brush 34 to clean the rotating licker-in roller 2. The cleaned cotton impurities will also rotate with the brush 34. Then, the scraper 38 on the collection box 36 will clean the cotton impurities on the brush 34, avoiding the trouble of manual cleaning due to the large amount of cotton impurities adhering to the brush 34. At the same time, the cleaned cotton impurities can also be collected, optimizing the air quality in the working area.

[0035] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0036] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0037] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A carding device for spinning processing that is easy to clean, characterized in that, Includes the main body, the licker roller, and the cleaning assembly, among which, The licker roller is rotatably mounted on the main body; The cleaning assembly includes two support plates, a rotating cylinder, a blower mechanism, a brush, a motor, a collection box, a connecting port, a scraper, and a drawer. Two support plates are mounted on the main body; The rotating cylinder is rotatably disposed between the two support plates; The blower mechanism is mounted on the rotating cylinder, and the blower mechanism is connected to the corresponding support plate; The brush is mounted on the rotating cylinder and is located on one side of the needle roller; The motor is mounted on the corresponding support plate, and the output end of the motor is connected to one end of the rotating cylinder; The collection box is installed on the main body; The connecting port is located on the collection box, and one side of the brush is located inside the connecting port; The scraper is installed inside the communication port; The drawer is slidably disposed within the collection box.

2. The easy-to-clean carding equipment for spinning and processing according to claim 1, characterized in that, One end of the brush is placed on the surface of the needle roller, and the brush and the needle roller rotate in opposite directions.

3. The easy-to-clean carding equipment for spinning and processing according to claim 1, characterized in that, The blower assembly includes an air supply pipe, a blower, multiple air holes, a connecting rod, and a sealing plate. The air supply pipe is installed on the corresponding support plate, and the air supply pipe is rotatably connected to the rotating cylinder; The hair dryer is mounted on the corresponding support plate, and the blowing end of the hair dryer is connected to the air supply pipe. Multiple air holes are formed on the rotating cylinder; The connecting rod is installed on the air supply pipe; The sealing plate is mounted on one end of the connecting rod, and the sealing plate is rotatably disposed inside the rotating cylinder.

4. The easy-to-clean carding equipment for spinning and processing according to claim 3, characterized in that, The sealing plate is arc-shaped, and sealing gaskets are installed around the contact surface between the sealing plate and the rotating cylinder.

Citation Information

Patent Citations

  • Cotton carding equipment convenient to clean and used for spinning processing

    CN221854881U