Multifunctional lawn mower for producing artificial lawn

Abstract

The multifunctional lawn mower comprises an oil tank, a first needle bed and a second needle bed, tufting needles are detachably installed at the bottoms of the first needle bed and the second needle bed, the first needle bed and the second needle bed are arranged in parallel in a front-back spaced mode in the front-back direction of the lawn mower, and a first needle seat is detachably installed on the rear side of the first needle bed and a second needle seat is detachably installed on the rear side of the second needle bed. The front side of the first needle bed is detachably provided with a first needle bed, the front side of the second needle bed is detachably provided with a second needle bed, each first needle bed and each second needle bed are provided with a vertically-arranged tufting needle, the tufting needles on the first needle beds and the tufting needles on the second needle beds are arranged in a staggered mode in the width direction, and the first needle bed is driven by a third driving mechanism to do reciprocating transverse movement in the width direction; the second needle bed is driven by a fourth driving mechanism to do reciprocating transverse movement in the radial direction, and the oil tank is driven by an oil tank transverse movement mechanism to do reciprocating transverse movement in the front-back direction. According to the utility model, not only can rectangular strip-shaped and square blocky lawn pattern products be produced, but also rhombus-shaped, heart-shaped and more lawn pattern products with different shapes can be produced, and the requirements of users on multi-pattern fancy lawns can be met.

Description

Technical Field

[0001] This utility model relates to a lawn machine, and more particularly to a multifunctional lawn machine for producing artificial turf, belonging to the field of textile equipment technology. Background Technology

[0002] Existing artificial turf production machines, such as the one disclosed in Chinese Utility Model Patent ZL202120975892.2 entitled "A Tufting Machine for Artificial Turf Production," include a frame, a support plate, needle holders, needles, a main hook base, a main hook knife, a secondary hook base, and secondary hook knives. The support plate is mounted on the frame, and the needle holders are arranged parallel to and directly above the support plate. Multiple needles are fixed at equal intervals on the side of the needle holders near the support plate. The support plate has multiple holes corresponding to the needle positions for the needles to pass through. The secondary hook base is located below the support plate, and the number of secondary hook knives is the same as the number of needles and they are fixed at equal intervals. On the side of the auxiliary hook base near the support plate, the main hook base is arranged parallel to the bottom of the support plate. There are multiple main hook knives that match the auxiliary hook knives. The main hook knives are fixed on the side of the main hook base near the auxiliary hook base. The tufting machine also includes a needle seat drive mechanism that drives the support plate to move up and down, thereby causing the needle to move up and down along the holes of the support plate; a main hook drive mechanism that drives the main hook base to move back and forth, thereby causing the main hook knives to pick up or release thread from the needle; a secondary hook drive mechanism that drives the auxiliary hook base to move back and forth, thereby causing the auxiliary hook knives to pick up or release thread from the main hook knives; and a main drive mechanism that drives the needle seat drive mechanism, the main hook drive mechanism, and the auxiliary hook drive mechanism to work together.

[0003] The existing tufting machine, also known as a lawn machine, has the following disadvantages in actual production: it can only produce rectangular strip lawn patterns or square block lawn patterns, and cannot produce different shapes of rhombuses, hearts, or other custom-designed lawn patterns. The variety of lawn patterns is limited, which cannot meet the actual needs of users for multi-patterned fancy lawns. Moreover, the existing lawn machine has a relatively complex structure and high manufacturing cost. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to overcome the shortcomings of the existing technology and provide a multi-functional lawn machine for producing artificial turf that can produce products with rectangular strip lawn patterns and square block lawn patterns, as well as products with different shapes such as rhombuses, hearts and more. It can better meet users' needs for multi-patterned fancy lawns, and has a simple structure, is easy to implement and has low manufacturing cost.

[0005] To solve the above-mentioned technical problems, this utility model adopts a multi-functional artificial turf production machine, including an oil tank and a first needle bed and a second needle bed arranged horizontally along the width of the machine in a long strip shape. The bottom of the first needle bed has a plurality of tufted needles spaced apart along its length. The bottom of the second needle bed has a plurality of tufted needles spaced apart along its length. The first needle bed is driven vertically up and down by a first drive mechanism installed in the oil tank, and the second needle bed is driven vertically up and down by a second drive mechanism installed in the oil tank. The first and second needle beds are arranged parallel to each other at intervals along the front and rear of the machine. A plurality of needles spaced apart along the length of the first needle bed are detachably installed on the rear side of the first needle bed. The first needle holder is detachably mounted on the front side of the second needle bed, and several second needle holders are arranged along the length of the second needle bed. Each first needle holder is equipped with a vertically arranged tufted needle, and each second needle holder is equipped with a vertically arranged tufted needle. The tufted needles mounted on the first needle holders of the first needle bed and the tufted needles mounted on the second needle holders of the second needle bed are staggered along the width of the lawnmower, and the tufted needles mounted on the first needle holders of the first needle bed and the tufted needles mounted on the second needle holders of the second needle bed are on the same horizontal line along the width of the lawnmower. The first needle bed is driven by a third drive mechanism to make independent reciprocating lateral movement along the width of the lawnmower, and the second needle bed is driven by a fourth drive mechanism to make independent reciprocating lateral movement along the width of the lawnmower. The oil tank is driven by an oil tank lateral movement mechanism to reciprocate laterally along the front and rear directions of the lawnmower.

[0006] In a preferred embodiment of this utility model, the first driving mechanism includes a first rotating shaft, a first eccentric wheel, a first eccentric sleeve connecting rod, a first swing arm, a first swing shaft, a second swing arm, a first connecting rod, a first output shaft, a first guide rail, and a first slider. The first swing shaft and the first rotating shaft are arranged parallel to each other vertically and are rotatably mounted in the oil tank. The first eccentric wheel is fixedly mounted on the first rotating shaft. The lower end of the first eccentric sleeve connecting rod is fitted onto the first eccentric wheel. The upper end of the first eccentric sleeve connecting rod is rotatably connected to one end of the first swing arm. The other end of the first swing arm is fixedly connected to the first swing shaft. One end of the second swing arm is fixedly connected to the first swing shaft. The other end of the second swing arm is rotatably connected to the upper end of the first connecting rod. The lower end of the first connecting rod is rotatably connected to the upper end of the first output shaft. The lower end of the first output shaft is fixedly connected to the first guide rail. The first slider is fixedly mounted on the first needle bed and is slidably connected to the first guide rail in the radial direction of the lawnmower. The first output shaft is vertically arranged and slidably engaged with the bottom plate of the oil tank. The first rotating shaft is composed of... The first motor drives the rotation; the second drive mechanism includes a second rotating shaft, a second eccentric wheel, a second eccentric sleeve connecting rod, a third swing arm, a second swing shaft, a fourth swing arm, a second connecting rod, a second output shaft, a second guide rail, and a second slider. The second swing shaft and the second rotating shaft are arranged vertically in parallel and are rotatably installed in the oil tank. The second eccentric wheel is fixedly installed on the second rotating shaft. The lower end of the second eccentric sleeve connecting rod is fitted onto the second eccentric wheel. The upper end of the second eccentric sleeve connecting rod is rotatably connected to one end of the third swing arm. The other end of the third swing arm is fixedly connected to the second swing shaft. One end of the fourth swing arm is fixedly connected to the second swing shaft. The other end of the fourth swing arm is rotatably connected to the upper end of the second connecting rod. The lower end of the second connecting rod is rotatably connected to the upper end of the second output shaft. The lower end of the second output shaft is fixedly connected to the second guide rail. The second slider is fixedly installed on the second needle bed and is slidably connected to the second guide rail in the radial direction of the lawnmower. The second output shaft is vertically arranged and slidably engaged with the bottom plate of the oil tank. The second rotating shaft is driven to rotate by the second motor.

[0007] In a preferred embodiment of this utility model, the third driving mechanism includes a third motor, a first gear, and a first rack. The third motor is fixedly connected to the first guide rail, the first gear is fixedly mounted on the output shaft of the third motor, and the first rack is fixedly mounted on the first needle bed. The first gear and the first rack mesh with each other. The fourth driving mechanism includes a fourth motor, a second gear, and a second rack. The fourth motor is fixedly connected to the second guide rail, the second gear is fixedly mounted on the output shaft of the fourth motor, and the second rack is fixedly mounted on the second needle bed. The second gear and the second rack mesh with each other.

[0008] In a preferred embodiment of this utility model, the third driving mechanism includes a first linear motor with a lead screw and nut linear motion mechanism, the first linear motor being fixedly connected to the first output shaft or the first guide rail, and the nut in the first linear motor being fixedly connected to the first needle bed; the fourth driving mechanism includes a second linear motor with a lead screw and nut linear motion mechanism, the second linear motor being fixedly connected to the second output shaft or the second guide rail, and the nut in the second linear motor being fixedly connected to the second needle bed.

[0009] In a preferred embodiment of the present invention, the first slider and the first guide rail are slidably connected by a dovetail groove, an arc groove, a triangular groove, a trapezoidal groove, or a rectangular groove structure, and the second slider and the second guide rail are slidably connected by a dovetail groove, an arc groove, a triangular groove, a trapezoidal groove, or a rectangular groove structure.

[0010] In a preferred embodiment of this utility model, the oil tank lateral movement mechanism includes a lateral movement motor, a lateral movement lead screw, a lateral movement nut, a lateral movement guide rail, and a lateral movement slider. The lateral movement lead screw is connected to the output shaft of the lateral movement motor, and the lateral movement nut is threadedly connected to the lateral movement lead screw. The lateral movement lead screw and the lateral movement guide rail are arranged along the front and rear direction of the lawnmower, and the lateral movement motor and the lateral movement guide rail are respectively fixedly installed on the frame of the lawnmower. The lateral movement nut and the lateral movement slider are fixedly installed on the bottom plate of the oil tank, and the lateral movement slider slides in cooperation with the lateral movement guide rail.

[0011] In a preferred embodiment of this utility model, the first needle bed and the second needle bed both have T-shaped cross-sections, and the distance between the first needle bed and the second needle bed is L, where L ≥ 0.1 mm. A plurality of first holes for installing tufting needles are spaced apart along the length of the first needle bed on the bottom surface, and a plurality of second holes for installing tufting needles are spaced apart along the length of the second needle bed on the bottom surface. Both the first needle holder and the second needle holder are L-shaped blocks. A third hole for installing tufting needles is opened on the bottom surface of the first needle holder, and a fourth hole for installing tufting needles is opened on the bottom surface of the second needle holder. The tufting needle has a needle shaft and a threading hole at the bottom of the needle shaft. The size and shape of the needle shaft are adapted to the first, second, third, and fourth holes.

[0012] In a preferred embodiment of this utility model, the distance between two adjacent grass yarns in the longitudinal direction of the artificial turf is W, the distance between two adjacent first needle seats on the first needle bed is n×W, and the distance between two adjacent second needle seats on the second needle bed is n×W, where n is an integer greater than or equal to 3.

[0013] By adopting the above structure, this utility model has the following beneficial effects:

[0014] The first and second needle beds of this invention are arranged parallel to each other in the front and rear directions of the lawnmower. Several tufting needles are detachably installed at the bottom of the first and second needle beds respectively. Several first needle seats are detachably installed on the rear side of the first needle bed, and several second needle seats are detachably installed on the front side of the second needle bed. Each first and second needle seat is equipped with a vertically arranged tufting needle. The tufting needles installed on the first needle seats of the first needle bed and the tufting needles installed on the second needle seats of the second needle bed are staggered in the radial direction of the lawnmower. The first needle bed is driven by a third drive mechanism to move independently back and forth in the radial direction of the lawnmower. The second needle bed is driven by a fourth drive mechanism to move independently back and forth in the radial direction of the lawnmower. The oil tank is driven by an oil tank lateral movement mechanism to move back and forth in the front and rear directions of the lawnmower. With this structure, the first needle bed is driven to reciprocate laterally by the third drive mechanism, and the second needle bed is driven to reciprocate laterally by the fourth drive mechanism, which can meet the requirement of the first and second needle beds simultaneously completing large lateral movements. By adjusting the staggered distance between the tufted needles on the first needle holder and the tufted needles on the second needle holder, the two needle beds can be moved laterally at a set distance simultaneously, individually, or alternately to achieve the work according to the pattern design requirements. In the first working state, preferably, the tufted needles installed on the first needle holder of the first needle bed and the tufted needles installed on the second needle holder of the second needle bed are threaded with different colored grass yarns. The third drive mechanism drives the tufted needles on the first needle bed and the first needle holder, and the fourth drive mechanism drives the tufted needles on the second needle bed and the second needle holder to move laterally at a set distance. By moving laterally in one direction or alternating directions, different shapes of rhombuses, hearts, or other self-designed lawn patterns or shapes, as well as lawn products of different colors, can be produced during continuous flocking operation. In the second working state, the tufting needles installed at the bottom of the first needle bed and the tufting needles installed at the bottom of the second needle bed are respectively inserted with grass yarn of different colors. The oil tank and the flocking mechanism installed in the oil tank, consisting of the first drive mechanism, the second drive mechanism, etc., are driven by the oil tank lateral movement mechanism to move back and forth along the front and back of the lawn machine, so that the first needle bed and the second needle bed can be accurately changed to the working position. During continuous flocking operation, rectangular strip lawn patterns and square block lawn patterns, as well as lawn products of different colors, can be produced.

[0015] The first needle holder of this utility model is detachably installed on the rear side of the first needle bed, and the second needle holder is detachably installed on the front side of the second needle bed. Therefore, it is very convenient to adjust the distance between the tufted needles on two adjacent first needle holders and to adjust the distance between the tufted needles on two adjacent second needle holders.

[0016] This invention can not only produce rectangular strip lawn patterns and square block lawn patterns, but also produce lawn patterns of different shapes such as rhombuses, hearts, and more, thus better meeting users' needs for ordinary pattern lawns and multi-pattern fancy lawns.

[0017] This utility model has a simple structure, is easy to implement, has low manufacturing cost, and allows for convenient and accurate switching between the first and second needle beds. Attached Figure Description

[0018] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings.

[0019] Figure 1 This is a front view structural diagram of a preferred embodiment of the multifunctional lawnmower of this utility model. Only the first drive mechanism is shown in the figure, and the second and fourth drive mechanisms and the lateral movement motor are not shown.

[0020] Figure 2 In this utility model Figure 1 A three-dimensional schematic diagram of the first driving mechanism is shown.

[0021] Figure 3 This is a front view structural diagram of a preferred embodiment of the multifunctional lawnmower of this utility model. Only the second drive mechanism is shown in the figure, and the first and third drive mechanisms and the lateral movement motor are not shown.

[0022] Figure 4 In this utility model Figure 3 A three-dimensional schematic diagram of the second drive mechanism is shown.

[0023] Figure 5 This is a schematic diagram of the structure of the first and second needle beds in this utility model.

[0024] Figure 6 This is a schematic diagram of the structure of the first and second needle holders in this utility model.

[0025] Figure 7 for Figure 6 A side view diagram, tufted needles are not shown in the diagram.

[0026] Figure 8 This is a side view of a preferred embodiment of the multi-functional lawnmower of this utility model. Only the first to fourth drive mechanisms are shown in the figure, and the oil tank lateral movement mechanism is not shown.

[0027] Figure 9 This is a schematic diagram of a structure in which the first needle bed is driven by the third drive mechanism to make independent reciprocating lateral movement along the width of the lawnmower.

[0028] Figure 10This is a schematic diagram of a structure in which the first needle bed and the second needle bed are arranged in parallel at intervals along the front and rear directions of the lawnmower.

[0029] Figure 11 This is a schematic diagram of a structure in which the second needle holder is installed on the second needle bed in this utility model.

[0030] Figure 12 This is a schematic diagram of a structure in which the first needle holder is installed on the first needle bed in this utility model.

[0031] Figure 13 This is a schematic diagram of one embodiment of the artificial turf in this utility model, where the turf is rhomboid in shape.

[0032] Figure 14 This is a side view of a preferred embodiment of the multi-functional lawnmower of this utility model. Only the oil tank lateral movement mechanism and the first and second drive mechanisms are shown in the figure, while the third and fourth drive mechanisms are not shown.

[0033] Figure 15 This is a schematic diagram of one structure of the oil tank in this utility model.

[0034] Figure 16 for Figure 15 A side view diagram.

[0035] Figure 17 This is a schematic diagram of one embodiment of the artificial turf in this utility model, which is a rectangular strip pattern. Detailed Implementation

[0036] See Figures 1 to 17The multi-functional artificial turf machine shown includes an oil tank 10 and a first needle bed 1 and a second needle bed 2 arranged horizontally along the width of the machine in a long strip shape. A plurality of tufted needles 7 are detachably mounted on the bottom of the first needle bed 1, spaced apart along its length. A plurality of tufted needles 7 are detachably mounted on the bottom of the second needle bed 2, spaced apart along its length. The first needle bed 1 is driven vertically up and down by a first drive mechanism 3 installed in the oil tank 10. The second needle bed 2 is driven vertically up and down by a second drive mechanism 4 installed in the oil tank 10. The first needle bed 1 and the second needle bed 2 are arranged parallel to each other, front and rear, along the machine's front-to-back direction. A plurality of first needle holders 5, arranged along the length of the first needle bed 1, are preferably detachably mounted on the rear side of the first needle bed 1 by bolts 1-2. Preferably, a plurality of second needle holders 6 arranged along the length of the second needle bed 2 are detachably installed on the front side of the second needle bed 2 via bolts 2-2. Each first needle holder 5 is equipped with a vertically arranged tufted needle 7, and each second needle holder 6 is equipped with a vertically arranged tufted needle 7. The tufted needles 7 installed on the first needle holder 5 of the first needle bed 1 and the tufted needles 7 installed on the second needle holder 6 of the second needle bed 2 are staggered from each other along the width of the lawnmower, and the tufted needles 7 installed on the first needle holder 5 of the first needle bed 1 and the tufted needles 7 installed on the second needle holder 6 of the second needle bed 2 are on the same horizontal line A along the width of the lawnmower. The first needle bed 1 is driven by the third drive mechanism 8 to make independent reciprocating lateral movement along the width of the lawnmower, and the second needle bed 2 is driven by the fourth drive mechanism 9 to make independent reciprocating lateral movement along the width of the lawnmower. The oil tank 10 is driven by the oil tank lateral movement mechanism to reciprocate laterally along the front and rear directions of the lawnmower.

[0037] As a preferred embodiment of this utility model, such as Figures 1-4 As shown, Figure 1 , Figure 3This is a schematic diagram viewed from the front to the rear of the machine. The first drive mechanism 3 includes a first rotating shaft 3-1, a first eccentric wheel 3-2, a first eccentric sleeve connecting rod 3-3, a first swing arm 3-4, a first swing shaft 3-5, a second swing arm 3-6, a first connecting rod 3-7, a first output shaft 3-8, a first guide rail 3-9, and a first slider 3-10. The first swing shaft 3-5 and the first rotating shaft 3-1 are arranged parallel vertically and are rotatably mounted in the oil tank 10 via bearings. The first eccentric wheel 3-2 is fixedly mounted on the first rotating shaft 3-1. The first eccentric sleeve connecting rod 3-4... The lower end of rod 3-3 is preferably fitted onto the first eccentric wheel 3-2 via a bearing 18 or a bushing. The upper end of the first eccentric sleeve connecting rod 3-3 is preferably rotatably connected to one end of the first swing arm 3-4 via a pin. The other end of the first swing arm 3-4 is fixedly connected to the first swing shaft 3-5 via bolts. One end of the second swing arm 3-6 is fixedly connected to the first swing shaft 3-5 via bolts. The other end of the second swing arm 3-6 is preferably rotatably connected to the upper end of the first connecting rod 3-7 via a pin. The lower end of the first connecting rod 3-7 is preferably connected to the first output shaft via a pin. The upper end of the first output shaft 3-8 is rotatably connected, and the lower end of the first output shaft 3-8 is preferably fixedly connected to the first guide rail 3-9 via a rectangular splitter 19 and bolts. The first slider 3-10 is fixedly mounted on the first needle bed 1 by bolts, and the first slider 3-10 is slidably connected to the first guide rail 3-9 in the radial direction of the lawnmower. The first output shaft 3-8 is vertically arranged and preferably slidably engaged with the base plate 10-1 of the oil tank 10 via a linear bearing or bushing 20. The first rotating shaft 3-1 is powered by the first motor 3-11, preferably via a synchronous pulley 21 and a synchronous belt 2. 2. The transmission mechanism drives the rotation. Of course, the first rotating shaft 3-1 can also be directly driven to rotate by the first motor 3-11. When the first rotating shaft 3-1 rotates, it drives the first eccentric wheel 3-2, the first eccentric sleeve connecting rod 3-3, the first swing arm 3-4, the first swing shaft 3-5, the second swing arm 3-6, and the first connecting rod 3-7 to drive the first output shaft 3-8 to move up and down in the vertical direction. When the first output shaft 3-8 moves up and down, it drives the first guide rail 3-9, the first slider 3-10, and the first needle bed 1 to move up and down at the same time, and inserts the grass yarn into the fabric through the tufting needle 7 to perform flocking work.The second drive mechanism 4 includes a second rotating shaft 4-1, a second eccentric wheel 4-2, a second eccentric sleeve connecting rod 4-3, a third swing arm 4-4, a second swing shaft 4-5, a fourth swing arm 4-6, a second connecting rod 4-7, a second output shaft 4-8, a second guide rail 4-9, and a second slider 4-10. The second swing shaft 4-5 and the second rotating shaft 4-1 are arranged parallel to each other vertically and are rotatably mounted in the oil tank 10 via bearings. The second eccentric wheel 4-2 is fixedly mounted on the second rotating shaft 4-1. The lower end of the second eccentric sleeve connecting rod 4-3 preferably passes through a shaft. The bearing 23 or bushing is fitted onto the second eccentric wheel 4-2. The upper end of the second eccentric bushing connecting rod 4-3 is preferably rotatably connected to one end of the third swing arm 4-4 via a pin. The other end of the third swing arm 4-4 is fixedly connected to the second swing shaft 4-5 via bolts. One end of the fourth swing arm 4-6 is fixedly connected to the second swing shaft 4-5 via bolts. The other end of the fourth swing arm 4-6 is preferably rotatably connected to the upper end of the second connecting rod 4-7 via a pin. The lower end of the second connecting rod 4-7 is preferably rotatably connected to the upper end of the second output shaft 4-8 via a pin. The lower end of the second output shaft 4-8 is preferably fixedly connected to the second guide rail 4-9 via a rectangular splitter 24 and bolts. The second slider 4-10 is fixedly mounted on the second needle bed 2 by bolts, and the second slider 4-10 is slidably connected to the second guide rail 4-9 in the radial direction of the lawnmower. The second output shaft 4-8 is vertically arranged and preferably slidably engaged with the base plate 10-1 of the oil tank 10 via a linear bearing or bushing 25. The second rotating shaft 4-1 is driven by the second motor 4-11, preferably via a synchronous pulley 26 and a synchronous belt 27. The second rotating shaft 4-1 can be driven to rotate by the second motor 4-11. When the second rotating shaft 4-1 rotates, it drives the second eccentric wheel 4-2, the second eccentric sleeve connecting rod 4-3, the third swing arm 4-4, the second swing shaft 4-5, the fourth swing arm 4-6, and the second connecting rod 4-7 to drive the second output shaft 4-8 to move up and down vertically. When the second output shaft 4-8 moves up and down, it drives the second guide rail 4-9, the second slider 4-10, and the second needle bed 2 to move up and down simultaneously, and through the flocking needles 7, it implants grass fibers into the fabric for flocking work.

[0038] In this utility model, the structure of the first drive mechanism 3 and the second drive mechanism 4 is not limited to the first embodiment. Other structures can also be used. For example, a first crankshaft can be used to replace the first rotating shaft 3-1 and the first eccentric wheel 3-2 transmission structure, and a second crankshaft can be used to replace the second rotating shaft 4-1 and the second eccentric wheel 4-2 transmission structure. Alternatively, a connecting rod can be used to replace the second swing arm 3-6 and the first connecting rod 3-7 transmission structure, or the fourth swing arm 4-6 and the second connecting rod 4-7 transmission structure, etc., which are not shown in the figure.

[0039] As a preferred embodiment of this utility model, such as Figure 1 ,3 As shown in Figures 8 and 9, the third drive mechanism 8 includes a third motor 8-1, a first gear 8-2, and a first rack 8-3. The third motor 8-1 is preferably fixedly connected to the first guide rail 3-9 via a bending plate 28 and bolts. The first gear 8-2 is fixedly mounted on the output shaft of the third motor 8-1, and the first rack 8-3 is fixedly mounted on the first needle bed 1 via bolts. The first gear 8-2 meshes with the first rack 8-3. The fourth drive mechanism 9 includes a fourth motor 9-1, a second gear 9-2, and a second rack 9-3. The fourth motor 9-1 is fixedly connected to the second guide rail 4-9 via a bending plate 29 and bolts. The second gear 9-2 is fixedly mounted on the output shaft of the fourth motor 9-1, and the second rack 9-3 is fixedly mounted on the second needle bed 2 via bolts. The second gear 9-2 meshes with the second rack 9-3. During operation, the first needle bed 1 and the second needle bed are driven by the aforementioned gear and rack transmission mechanism to perform independent reciprocating lateral movements along the width of the lawnmower.

[0040] In this utility model, the third drive mechanism 8 is not limited to the above embodiment and can also adopt other structures. For example, the third drive mechanism 8 includes a first linear motor with a lead screw and nut linear motion mechanism. The first linear motor is preferably fixedly connected to the first output shaft 3-8 or the first guide rail 3-9 through a connecting plate and bolts. The nut in the first linear motor is fixedly connected to the first needle bed 1. When the first linear motor is working, its nut drives the first needle bed 1 to make independent reciprocating lateral movement along the width of the lawnmower (not shown in the figure). The fourth drive mechanism 9 can also adopt other structures. For example, the fourth drive mechanism 9 includes a second linear motor with a lead screw and nut linear motion mechanism. The second linear motor is preferably fixedly connected to the second output shaft 4-8 or the second guide rail 4-9 through a connecting plate and bolts. The nut in the second linear motor is fixedly connected to the second needle bed 2. When the second linear motor is working, its nut drives the second needle bed 2 to make independent reciprocating lateral movement along the width of the lawnmower (not shown in the figure).

[0041] In a preferred embodiment of this utility model, the first slider 3-10 and the first guide rail 3-9 are slidably connected by a dovetail groove, an arc-shaped groove, a triangular groove, a trapezoidal groove, or a rectangular groove, etc., and the second slider 4-10 and the second guide rail 4-9 are slidably connected by a dovetail groove, an arc-shaped groove, a triangular groove, a trapezoidal groove, or a rectangular groove, etc. Only the arc-shaped groove structure is shown in the figure. Figure 2 , 4As shown in Figures 8 and 9, dovetail grooves, triangular grooves, trapezoidal grooves, or rectangular grooves are not shown. In implementation, it is only necessary to set grooves on the top of the first slider 3-10 and the second slider 4-10, and set protruding dovetail-shaped protrusions, arc-shaped protrusions, triangular protrusions, trapezoidal protrusions, or rectangular protrusions on both sides of the grooves. Dovetail-shaped grooves, arc-shaped grooves, triangular grooves, trapezoidal grooves, or rectangular grooves are correspondingly set on both sides of the first guide rail 3-9 and the second guide rail 4-9, and the protrusions can slide in the corresponding grooves.

[0042] As a preferred embodiment of this utility model, such as Figure 1 , 3 As shown in Figures 1 and 14, the oil tank lateral movement mechanism includes a lateral movement motor 11, a lateral movement lead screw 12, a lateral movement nut 13, a lateral movement guide rail 14, and a lateral movement slider 15. Figure 1 , 3 The lateral movement motor 11 is not shown. The lateral movement lead screw 12 is preferably connected to the output shaft of the lateral movement motor 11 via a reducer 30. The lateral movement nut 13 is threadedly connected to the lateral movement lead screw 12. The lateral movement lead screw 12 and the lateral movement guide rail 14 are arranged along the front-to-back direction of the lawnmower. The lateral movement motor 11 and the lateral movement guide rail 14 are respectively fixedly mounted on the lawnmower frame 16. The lateral movement nut 13 and the lateral movement slider 15 are fixedly mounted on the base plate 10-1 of the oil tank 10 by bolts, and the lateral movement slider 15 slides with the lateral movement guide rail 14. During operation, the lateral movement motor 11 drives the lateral movement lead screw 12 to rotate. When the lateral movement lead screw 12 rotates, the oil tank 10, the first drive mechanism 3, the second drive mechanism 4, the first needle bed 1, and the second needle bed 2 reciprocate laterally along the front-to-back direction of the lawnmower through the lateral movement nut 13, the lateral movement slider 15, and the lateral movement guide rail 14. The transverse movement motor 11, transverse movement lead screw 12, transverse movement nut 13, transverse movement guide rail 14, and transverse movement slider 15 of this utility model are preferably provided on each side of the oil tank 10 in the radial direction. Figure 1 , 3 As shown; of course, it is also possible to set only one set on one side, and only set the transverse guide rail 14 and transverse slider 15 on the other side, which are not shown in the figure.

[0043] In this utility model, the structure of the oil tank lateral movement mechanism is not limited to the above embodiment. Other structures can also be used. For example, an electric cylinder, a lateral movement guide rail 14, and a lateral movement slider 15 can be used to drive the oil tank 10 to move back and forth along the front and rear directions of the lawnmower. During installation, it is only necessary to fix the output shaft of the electric cylinder to the front or rear side of the oil tank 10. Alternatively, a motor, a gear and rack transmission mechanism, or other structures can be used to drive the oil tank 10 to move back and forth along the front and rear directions of the lawnmower. During installation, it is only necessary to fix the rack on the bottom plate 10-1 of the oil tank 10, and install the gear on the output shaft of the motor. The oil tank 10 is driven to move laterally through the gear and rack transmission mechanism (not shown in the figure).

[0044] As a preferred embodiment of this utility model, such as Figures 1-12 As shown, the cross-sections of the first needle bed 1 and the second needle bed 2 are both T-shaped, but they can also be rectangular, L-shaped, or other shapes. The distance between the first needle bed 1 and the second needle bed 2 is L, where L ≥ 0.1 mm. Several first holes 1-1 are spaced along the length of the first needle bed 1 on the bottom surface for mounting tufting needles 7. Several second holes 2-1 are spaced along the length of the second needle bed 2 on the bottom surface for mounting tufting needles 7. The first needle holder 5 and the second needle holder 6 are preferably L-shaped blocks, but they can also be rectangular, right-angled trapezoidal, or other shapes. A third hole for mounting tufting needles 7 is provided on the bottom surface of the first needle holder 5. 5-1, a fourth hole 6-1 for installing a tufting needle 7 is provided on the bottom surface of the second needle holder 6. The tufting needle 7 has a needle bar 7-1 and a threading hole 7-2 provided at the bottom of the needle bar 7-1. The needle bar 7-1 is adapted to the size and shape of the first hole 1-1, the second hole 2-1, the third hole 5-1 and the fourth hole 6-1. Preferably, the first hole 1-1, the second hole 2-1, the third hole 5-1 and the fourth hole 6-1 of this utility model are all round holes, and the needle bar 7-1 is a round bar. During installation, it is only necessary to insert the needle bar 7-1 of the tufting needle 7 into the first hole 1-1, the second hole 2-1, the third hole 5-1 and the fourth hole 6-1, and fix it with a set screw.

[0045] As a preferred embodiment of this utility model, such as Figure 13The diamond-shaped turf pattern shown has a distance of W between two adjacent grass yarns 17 in the longitudinal direction of the artificial turf, where W is one stitch pitch. The distance between the tufted needles 7 on two adjacent first needle holders 5 of the first needle bed 1 is n × W, where n is an integer greater than or equal to 3, i.e., greater than or equal to 3 stitch pitches. The distance between the tufted needles 7 on two adjacent second needle holders 6 of the second needle bed 2 is also n × W, where n is an integer greater than or equal to 3, i.e., greater than or equal to 3 stitch pitches. In actual operation, the distance between the tufted needles 7 on two adjacent first needle holders 5 can be adjusted accordingly, for example, to 5, 8, or 12 stitch pitches, etc., and the distance between the tufted needles 7 on two adjacent second needle holders 6 can also be adjusted accordingly, for example, to 5, 8, or 12 stitch pitches, etc., making operation very convenient.

[0046] As one working method of this utility model, preferably, the tufted needles 7 installed on the first needle seat 5 of the first needle bed 1 and the tufted needles 7 installed on the second needle seat 6 of the second needle bed 2 are threaded with grass yarn of different colors, see [reference]. Figure 8 The fabric 31 is pulled from the rear to the front of the machine by the fork 32 of the lawnmower. The fork 32 can also be replaced by a traction roller. The fabric 31 is pulled from the rear to the front of the machine by the traction roller (not shown in the figure). The tufting needles 7 on the first needle bed 1 and the first needle seat 5 are driven by the third drive mechanism 8, and the tufting needles 7 on the second needle bed 2 and the second needle seat 6 are driven by the fourth drive mechanism 9. Simultaneously, they move laterally at a set distance or stitch spacing, either individually or alternately, to the flocking position. The first needle bed 1 is driven by the first drive mechanism 3, and the second needle bed 2 is driven by the second drive mechanism 4, simultaneously or individually or alternately moving up and down in the vertical direction to flock the fabric 31. During the continuous operation of the fork traction, needle bed lateral movement, and up-and-down flocking, different shapes such as rhombuses, hearts, triangles, T-shapes, or L-shapes, or other self-designed lawn patterns or shapes, and different colors of lawn products can be achieved. Figure 13 Only diamond-shaped lawn patterns are shown; other lawn patterns are not shown.

[0047] As another way of working this utility model, preferably, the tufting needles 7 installed at the bottom of the first needle bed 1 and the tufting needles 7 installed at the bottom of the second needle bed 2 are threaded with grass yarns of different colors respectively, see [link to relevant documentation]. Figure 14Preferably, the oil tank 10 is driven by a lateral movement mechanism consisting of a lateral movement motor 11, a lateral movement lead screw 12, a lateral movement nut 13, a lateral movement guide rail 14, and a lateral movement slider 15. This mechanism drives the oil tank 10 and the flocking mechanism, consisting of a first drive mechanism 3, a second drive mechanism 4, etc., installed within the oil tank 10. The entire assembly reciprocates laterally along the front-to-back direction of the lawnmower, allowing the first needle bed 1 and the second needle bed 2 to accurately change to their working positions. During the continuous operation of the fork pull, the lateral movement of the oil tank, and the up-and-down movement of the first or second needle bed 2 for flocking, rectangular strip lawn patterns, square block lawn patterns, and lawn products of different colors can be produced. Figure 17 Only rectangular strip-shaped lawn patterns are shown.

[0048] After trial use, this utility model can not only produce products with rectangular strip lawn patterns and square block lawn patterns, but also produce lawn products with different shapes such as rhombus, heart, triangle, T, L or other self-designed lawn patterns or shapes, and different colors. It can better meet users' needs for ordinary pattern lawns and multi-pattern fancy lawns. Moreover, it has a simple structure, is easy to implement, and has low manufacturing cost, achieving good results.

Claims

1. A multi-functional artificial turf machine, comprising an oil tank (10) and a first needle bed (1) and a second needle bed (2) arranged horizontally along the width of the machine and in a long strip shape, wherein a plurality of tufted needles (7) are detachably installed at the bottom of the first needle bed (1) and spaced apart along the length of the first needle bed (1), and a plurality of tufted needles (7) are detachably installed at the bottom of the second needle bed (2) and spaced apart along the length of the second needle bed (2), wherein the first needle bed (1) is driven to move up and down in the vertical direction by a first drive mechanism (3) installed in the oil tank (10), and the second needle bed (2) is driven to move up and down in the vertical direction by a second drive mechanism (4) installed in the oil tank (10), characterized in that: The first needle bed (1) and the second needle bed (2) are arranged parallel to each other at intervals along the front and rear of the lawnmower. Several first needle holders (5) arranged along the length of the first needle bed (1) are detachably installed on the rear side of the first needle bed (1), and several second needle holders (6) arranged along the length of the second needle bed (2) are detachably installed on the front side of the second needle bed (2). Each first needle holder (5) is equipped with a vertically arranged tufted needle (7), and each second needle holder (6) is equipped with a vertically arranged tufted needle (7). The tufted needles (7) installed on the first needle holders (5) of the first needle bed (1) and the tufted needles (7) installed on the second needle bed (2) are parallel to each other. (2) The tufted needles (7) on the second needle seat (6) are staggered along the width of the lawnmower. The tufted needles (7) on the first needle seat (5) of the first needle bed (1) and the tufted needles (7) on the second needle seat (6) of the second needle bed (2) are on the same horizontal line (A) in the width of the lawnmower. The first needle bed (1) is driven by the third drive mechanism (8) to make independent reciprocating lateral movement along the width of the lawnmower. The second needle bed (2) is driven by the fourth drive mechanism (9) to make independent reciprocating lateral movement along the width of the lawnmower. The oil tank (10) is driven by the oil tank lateral movement mechanism to reciprocate laterally along the front and rear directions of the lawnmower.

2. The multi-functional turf machine for producing artificial turf according to claim 1, characterized in that: The first drive mechanism (3) includes a first rotating shaft (3-1), a first eccentric wheel (3-2), a first eccentric sleeve connecting rod (3-3), a first swing arm (3-4), a first swing shaft (3-5), a second swing arm (3-6), a first connecting rod (3-7), a first output shaft (3-8), a first guide rail (3-9), and a first slider (3-10). The first swing shaft (3-5) and the first rotating shaft (3-1) are arranged vertically in parallel and are rotatably installed in the oil tank (10). The first eccentric wheel (3-2) is fixedly installed on the first rotating shaft (3-1). The lower end of the first eccentric sleeve connecting rod (3-3) is fitted onto the first eccentric wheel (3-2). The upper end of the first eccentric sleeve connecting rod (3-3) is rotatably connected to one end of the first swing arm (3-4). The first swing arm (3-4) is further... One end is fixedly connected to the first swing shaft (3-5), one end of the second swing arm (3-6) is fixedly connected to the first swing shaft (3-5), the other end of the second swing arm (3-6) is rotatably connected to the upper end of the first connecting rod (3-7), the lower end of the first connecting rod (3-7) is rotatably connected to the upper end of the first output shaft (3-8), the lower end of the first output shaft (3-8) is fixedly connected to the first guide rail (3-9), the first slider (3-10) is fixedly installed on the first needle bed (1) and the first slider (3-10) is slidably connected to the first guide rail (3-9) in the radial direction of the lawnmower, the first output shaft (3-8) is vertically arranged and slidably cooperates with the bottom plate (10-1) of the oil tank (10), and the first rotating shaft (3-1) is driven to rotate by the first motor (3-11);The second drive mechanism (4) includes a second rotating shaft (4-1), a second eccentric wheel (4-2), a second eccentric sleeve connecting rod (4-3), a third swing arm (4-4), a second swing shaft (4-5), a fourth swing arm (4-6), a second connecting rod (4-7), a second output shaft (4-8), a second guide rail (4-9), and a second slider (4-10). The second swing shaft (4-5) and the second rotating shaft (4-1) are arranged parallel to each other vertically and are rotatably installed in the oil tank (10). The second eccentric wheel (4-2) is fixedly installed on the second rotating shaft (4-1). The lower end of the second eccentric sleeve connecting rod (4-3) is fitted onto the second eccentric wheel (4-2). The upper end of the second eccentric sleeve connecting rod (4-3) is rotatably connected to one end of the third swing arm (4-4). The third swing arm (4-4) is further... One end of the fourth swing arm (4-6) is fixedly connected to the second swing shaft (4-5), and the other end of the fourth swing arm (4-6) is rotatably connected to the upper end of the second connecting rod (4-7). The lower end of the second connecting rod (4-7) is rotatably connected to the upper end of the second output shaft (4-8), and the lower end of the second output shaft (4-8) is fixedly connected to the second guide rail (4-9). The second slider (4-10) is fixedly installed on the second needle bed (2), and the second slider (4-10) is slidably connected to the second guide rail (4-9) in the radial direction of the lawnmower. The second output shaft (4-8) is vertically arranged and slidably engaged with the bottom plate (10-1) of the oil tank (10). The second rotating shaft (4-1) is driven to rotate by the second motor (4-11).

3. The multi-functional turf machine for producing artificial turf according to claim 2, characterized in that: The third drive mechanism (8) includes a third motor (8-1), a first gear (8-2), and a first rack (8-3). The third motor (8-1) is fixedly connected to the first guide rail (3-9). The first gear (8-2) is fixedly mounted on the output shaft of the third motor (8-1). The first rack (8-3) is fixedly mounted on the first needle bed (1). The first gear (8-2) meshes with the first rack (8-3). The fourth drive mechanism (9) includes a fourth motor (9-1), a second gear (9-2), and a second rack (9-3). The fourth motor (9-1) is fixedly connected to the second guide rail (4-9). The second gear (9-2) is fixedly mounted on the output shaft of the fourth motor (9-1). The second rack (9-3) is fixedly mounted on the second needle bed (2). The second gear (9-2) meshes with the second rack (9-3).

4. The multi-functional turf machine for producing artificial turf according to claim 2, characterized in that: The third drive mechanism (8) includes a first linear motor with a lead screw and nut linear motion mechanism. The first linear motor is fixedly connected to the first output shaft (3-8) or the first guide rail (3-9). The nut in the first linear motor is fixedly connected to the first needle bed (1). The fourth drive mechanism (9) includes a second linear motor with a lead screw and nut linear motion mechanism. The second linear motor is fixedly connected to the second output shaft (4-8) or the second guide rail (4-9). The nut in the second linear motor is fixedly connected to the second needle bed (2).

5. The multi-functional turf machine for producing artificial turf according to claim 2, characterized in that: The first slider (3-10) and the first guide rail (3-9) are slidably connected by a dovetail groove, an arc groove, a triangular groove, a trapezoidal groove, or a rectangular groove structure. The second slider (4-10) and the second guide rail (4-9) are slidably connected by a dovetail groove, an arc groove, a triangular groove, a trapezoidal groove, or a rectangular groove structure.

6. The multi-functional turf machine for producing artificial turf according to claim 1, characterized in that: The oil tank lateral movement mechanism includes a lateral movement motor (11), a lateral movement lead screw (12), a lateral movement nut (13), a lateral movement guide rail (14), and a lateral movement slider (15). The lateral movement lead screw (12) is connected to the output shaft of the lateral movement motor (11), and the lateral movement nut (13) is threadedly connected to the lateral movement lead screw (12). The lateral movement lead screw (12) and the lateral movement guide rail (14) are arranged along the front and rear direction of the lawnmower. The lateral movement motor (11) and the lateral movement guide rail (14) are respectively fixedly installed on the lawnmower frame (16). The lateral movement nut (13) and the lateral movement slider (15) are fixedly installed on the bottom plate (10-1) of the oil tank (10), and the lateral movement slider (15) slides with the lateral movement guide rail (14).

7. The multi-functional turf machine for producing artificial turf according to claim 1, characterized in that: The first needle bed (1) and the second needle bed (2) both have T-shaped cross-sections. The distance between the first needle bed (1) and the second needle bed (2) is L, where L ≥ 0.1 mm. Several first holes (1-1) are provided on the bottom surface of the first needle bed (1) at intervals along the length of the first needle bed (1) for installing tufted needles (7). Several second holes (2-1) are provided on the bottom surface of the second needle bed (2) at intervals along the length of the second needle bed (2) for installing tufted needles (7). The first needle holder (5) and the second needle holder (6) are also provided. All are L-shaped blocks. A third hole (5-1) for installing a tufting needle (7) is opened on the bottom surface of the first needle holder (5), and a fourth hole (6-1) for installing a tufting needle (7) is opened on the bottom surface of the second needle holder (6). The tufting needle (7) has a needle bar (7-1) and a yarn-threading hole (7-2) at the bottom of the needle bar (7-1). The size and shape of the needle bar (7-1) are adapted to the first hole (1-1), the second hole (2-1), the third hole (5-1) and the fourth hole (6-1).

8. The multi-functional turf machine for producing artificial turf according to any one of claims 1 to 7, characterized in that: The distance between two adjacent grass yarns (17) in the longitudinal direction of the artificial turf is W, the distance between two adjacent first needle seats (5) on the first needle bed (1) is n×W, and the distance between two adjacent second needle seats (6) on the second needle bed (2) is n×W, where n is an integer greater than or equal to 3.

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