High-stability calcium sulfate floor formed at one time under high pressure

By integrally forming a support layer and a thin layer at the bottom of the calcium sulfate flooring body, and installing metal side plates and support plates, the problem of easy damage to the bottom of the flooring is solved, the support stability and durability of the flooring are improved, and the structural strength and safety are enhanced.

CN223548876UActive Publication Date: 2025-11-14CHANGZHOU HUAYI ANTISTATIC RAISED FLOOR CO LTD
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Patent Information

Application Number
CN202423130523.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-11-14
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

High-stability calcium sulfate flooring formed under high pressure in one piece is prone to damage at the bottom when equipment is placed on top or when people step on it, leading to collapse. In addition, the support area and contact effect provided by the crossbars are limited, posing a safety hazard.

Method used

A support layer and a thin layer are integrally formed at the bottom of the calcium sulfate flooring body to form an L-shaped groove, and metal side plates and support plates are installed. They are then snapped onto the outside of the support frame by limiting plates to increase the contact area and contact effect.

Benefits of technology

It significantly improves the floor's support stability and durability, reduces the risk of bottom damage, and enhances the floor's structural strength and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of calcium sulfate floors, and particularly relates to a high-stability calcium sulfate floor formed at a time under high pressure, which comprises a calcium sulfate floor body, and a supporting layer and a thin layer are integrally formed at the bottom of the calcium sulfate floor body. The bottom of the calcium sulfate floor body, the outer side of the supporting layer and the outer side of the thin layer form an L-shaped groove body, metal side plates are correspondingly bonded to the two sides in the L-shaped groove body, a supporting plate corresponding to the support transverse frame is arranged in the bottom of the thin layer, a limiting plate is arranged on the edge of the supporting plate, and the supporting plate is clamped to the outer side of the support transverse frame through the limiting plate. The calcium sulfate floor has the advantages that the structural strength of the side edges of the floor is improved; the metal side plates are in direct contact with the brackets to improve the deformation resistance; the contact area and the contact effect of the floor and the support transverse frame are obviously increased, the pressure borne by the floor is effectively dispersed through the design, the risk of bottom damage is reduced, and therefore the stability and the durability of the floor are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of calcium sulfate flooring technology, specifically relating to a high-stability calcium sulfate flooring formed by high pressure in one step. Background Technology

[0002] High-stability calcium sulfate flooring formed by high pressure in one step is mainly made of high-strength gypsum powder and unbleached ultra-long fibers. Through high-tech mixing and solidification technology, the gypsum powder and fibers are fully mixed, and a high-pressure CNC pulse pressing process is used to ensure the high stability and durability of the flooring.

[0003] This type of calcium sulfate flooring has high strength due to its one-time molding process. However, the bottom is mounted on a support frame, and the edges and adjacent calcium sulfate flooring are also supported by the support frame. Equipment is placed on top of the calcium sulfate flooring, and pressure is applied by people stepping on it. Over time, this can cause damage to the bottom of the calcium sulfate flooring (the part in contact with the support frame). Severe damage may lead to collapse, posing a safety hazard. To increase the support area of ​​the calcium sulfate flooring, cross braces are used between the supports to prevent the calcium sulfate flooring from floating except at the edges. However, the calcium sulfate flooring only adheres to the cross braces, and the contact area and contact effect with the cross braces are not large, thus providing limited support performance. Therefore, we propose a high-stability calcium sulfate flooring that is formed in one high-pressure process. Utility Model Content

[0004] The purpose of this invention is to provide a high-stability calcium sulfate flooring formed by high pressure in one piece. This addresses the problem that when equipment is placed on top of the calcium sulfate flooring, including when people step on it and apply pressure, the bottom of the flooring (the part in contact with the support) can be damaged over time. Severe damage may lead to collapse, posing a safety hazard. To increase the support area of ​​the calcium sulfate flooring, cross braces are used between the supports to prevent the flooring from floating except at the edges. However, the calcium sulfate flooring only adheres to the cross braces, resulting in a small contact area and limited support performance. This invention aims to improve the support stability, durability, and safety of the calcium sulfate flooring.

[0005] To solve the above-mentioned technical problems, this utility model provides a high-stability calcium sulfate flooring formed by high pressure in one step, comprising: a calcium sulfate flooring body, wherein a support layer and a thin layer are integrally formed on the bottom of the calcium sulfate flooring body, the support layer being smaller than the calcium sulfate flooring body, and the thin layer being smaller than the support layer; an L-shaped groove is formed on the bottom of the calcium sulfate flooring body, the outer side of the support layer, and the outer side of the thin layer; metal side plates are correspondingly bonded to both sides of the L-shaped groove; a support plate corresponding to the crossbeam is built into the bottom of the thin layer; and a limiting plate is provided on the edge of the support plate, which is engaged with the outer side of the crossbeam.

[0006] Furthermore, the thickness of the thin layer is half the thickness of the support layer.

[0007] Furthermore, the metal side plate is L-shaped to fit an L-shaped groove.

[0008] Furthermore, the support plate is bonded to an internal groove opened at the bottom of the thin layer, and the internal groove is opened in correspondence with the crossbeam of the support.

[0009] Furthermore, the support plate and the limiting plate are integrally formed of metal, and the support plate has an opening design at the connection point of the bracket crossbar.

[0010] Furthermore, PVC conductive decorative strips are bonded to the outer sides of the calcium sulfate flooring body and the metal side panels.

[0011] Furthermore, the calcium sulfate flooring body, support layer, and thin layer are formed in one step using a high-pressure CNC pulse pressing process.

[0012] The beneficial effects of this utility model are:

[0013] 1. By integrally forming a support layer and a thin layer at the bottom of the calcium sulfate flooring, and forming L-shaped grooves on the outside of the support layer and the thin layer and installing metal side plates, the structural strength of the flooring side is increased. The metal side plates directly contact the support to improve the resistance to deformation and provide a stable foundation.

[0014] 2. A support plate corresponding to the crossbar is built into the bottom of the thin layer and is snapped onto the outside of the crossbar by a limiting plate. This significantly increases the contact area and contact effect between the floor and the crossbar. This design effectively disperses the pressure on the floor and reduces the risk of bottom damage, thereby improving the stability and durability of the floor.

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0016] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is an exploded view of the overall structure of this utility model;

[0019] Figure 3 This is a schematic diagram of the bottom structure of the main body of the calcium sulfate flooring of this utility model.

[0020] Figure 4 This is a schematic diagram showing the disassembled bottom structure of the calcium sulfate flooring of this utility model.

[0021] In the diagram: 1. Calcium sulfate flooring main body; 2. Support layer; 3. Thin layer; 31. Built-in groove; 4. L-shaped groove; 5. Metal side plate; 6. Support plate; 7. Limiting plate; 8. PVC conductive decorative edge strip. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] Example:

[0024] like Figures 1 to 4 As shown, a high-stability calcium sulfate flooring formed by high pressure in one step includes: a calcium sulfate flooring body 1, with a support layer 2 and a thin layer 3 integrally formed at the bottom of the calcium sulfate flooring body 1. The support layer 2 is smaller than the calcium sulfate flooring body 1, and the thin layer 3 is smaller than the support layer 2. The calcium sulfate flooring body 1, support layer 2, and thin layer 3, as the core part of the flooring, are made of a mixture of high-strength gypsum powder and unbleached ultra-long fibers. They are formed in one step through high-tech mixing and solidification technology and high-pressure CNC pulse pressing process. This process ensures the high strength and stability of the flooring, which can withstand large loads without easily deforming. It also uses matching molding molds.

[0025] The bottom of the calcium sulfate flooring body 1, the outer side of the support layer 2, and the outer side of the thin layer 3 form an L-shaped groove 4, which provides a stable foundation for the installation of the metal side panels 5. The metal side panels 5 are correspondingly bonded to both sides of the L-shaped groove 4, which enhances the side strength of the flooring and improves its durability. The support plate 6 is bonded to the built-in groove 31 opened at the bottom of the thin layer 3, corresponding to the crossbeam of the support frame. The limiting plate 7 is integrally formed on the edge of the support plate 6 and is snapped onto the outer side of the crossbeam of the support frame, which significantly increases the contact area and effect between the flooring and the crossbeam of the support frame, and improves the support stability of the flooring.

[0026] like Figure 1-4 As shown, the thickness of thin layer 3 is half the thickness of support layer 2, which ensures the overall strength of the floor and avoids unnecessary material waste.

[0027] Furthermore, the support plate 6 is bonded to the built-in groove 31 opened at the bottom of the thin layer 3, and the thin layer 3 is bonded to the support plate 6. The built-in groove 31 is opened in correspondence with the crossbeam of the bracket.

[0028] The metal side plate 5 is L-shaped and fits the L-shaped groove 4.

[0029] The support plate 6 and the limiting plate 7 are integrally formed of metal. The support plate 6 has an opening at the crossbar connection of the bracket, which will not interfere with the snap-fit ​​of the limiting plate 7.

[0030] The main body 1 and the metal side panel 5 of the calcium sulfate floor are bonded with PVC conductive decorative strips 8 to ensure their electrical safety.

[0031] In summary, the flooring consists of three parts: the calcium sulfate flooring body 1, the support layer 2, and the thin layer 3. The L-shaped groove formed at the bottom of the flooring provides a stable foundation for the installation of the metal side panels 5. The metal side panels 5 not only enhance the side strength of the flooring and improve its durability, but also provide a support plate 6 that is bonded to the built-in groove 31 at the bottom of the thin layer 3, corresponding to the crossbar of the support frame, thus enhancing the support force provided by the crossbar of the support frame. The limiting plate 7 is integrally formed on the edge of the support plate 6 and is snapped onto the outside of the crossbar of the support frame, significantly increasing the contact area between the flooring and the crossbar of the support frame and improving the support stability of the flooring.

[0032] All the devices selected in this application are general standard parts or components known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0033] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0034] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A high-stability calcium sulfate flooring formed by high pressure in one step, characterized in that, include: The main body of the calcium sulfate floor (1) has a support layer (2) and a thin layer (3) integrally formed at the bottom. The support layer (2) is smaller than the main body of the calcium sulfate floor (1), and the thin layer (3) is smaller than the support layer (2). An L-shaped groove (4) is formed at the bottom of the main body of the calcium sulfate floor (1), the outside of the support layer (2), and the outside of the thin layer (3). Metal side plates (5) are correspondingly bonded to the two sides inside the L-shaped groove (4). A support plate (6) corresponding to the crossbeam of the support frame is built into the bottom of the thin layer (3). A limiting plate (7) is provided on the edge of the support plate (6), and it is snapped onto the outside of the crossbeam of the support frame by the limiting plate (7).

2. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The thickness of the thin layer (3) is half the thickness of the support layer (2).

3. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The metal side plate (5) is L-shaped and fits the L-shaped groove (4).

4. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The support plate (6) is bonded to the built-in groove (31) opened at the bottom of the thin layer (3), and the built-in groove (31) is opened in correspondence with the crossbeam of the support.

5. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The support plate (6) and the limiting plate (7) are integrally formed of metal, and the support plate (6) at the cross-bracing of the bracket has an opening design.

6. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The calcium sulfate floor body (1) and the metal side panel (5) are bonded with PVC conductive decorative strips (8).

7. The high-stability calcium sulfate flooring formed under high pressure in one step as described in claim 1, characterized in that, The calcium sulfate flooring body (1), support layer (2) and thin layer (3) are formed in one step using a high-pressure CNC pulse pressing process.