Car door hinge mounting structure and side-hung back door

By welding reinforcing components and brackets onto the inner panel of the car door, the rigidity and structural strength of the hinge mounting position are enhanced, solving the problem of easy deformation of the hinge of the swing-open tailgate and realizing stable opening and closing of the car door.

CN223549112UActive Publication Date: 2025-11-14CHONGQING DORA NEW ENERGY VEHICLE TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423147408.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-11-14
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

Ordinary car door hinge installation structures cannot meet the usage requirements of hinged tailgates. They are prone to deformation due to their own weight and the impact of opening and closing, resulting in problems such as the door not closing properly or not closing at all.

Method used

Reinforcing components and brackets are welded onto the inner panel of the car door to form a U-shaped mounting groove. A bracket is installed in the groove, and the two ends of the bracket are welded to the hinge mounting plate and the window frame rib, respectively, to enhance the rigidity and structural strength of the hinge mounting position.

Benefits of technology

It effectively suppresses the deformation of the hinge mounting plate, reduces the probability of door deformation, and avoids problems such as doors not closing properly or not closing at all.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223549112U_ABST
    Figure CN223549112U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of vehicles, and particularly discloses a vehicle door hinge mounting structure and a side-hung back door. The vehicle door hinge installation structure comprises a door inner plate, a reinforcing part and a support, the door inner plate comprises a hinge installation plate and a window frame convex rib, the hinge installation plate is used for installing a vehicle door hinge, an installation groove is formed between the hinge installation plate and the window frame convex rib, and the reinforcing part is of a U-shaped structure, attached to the groove wall of the installation groove and connected with the door inner plate in a welded mode. The support is arranged in the mounting groove and attached to the reinforcer, one end of the support is connected with the reinforcer and the hinge mounting plate in a welded mode, and the other end of the support is connected with the reinforcer and the window frame convex rib in a welded mode. The reinforcing piece and the support are arranged in the mounting groove, the two ends of the support are used for supporting the hinge mounting plate and the window frame convex rib respectively, the rigidity and the structural strength of the hinge mounting plate are further improved structurally, and therefore deformation is effectively restrained.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of vehicle technology, and in particular to a door hinge mounting structure and a hinged rear door. Background Technology

[0002] When a hatchback is opened, the door hinges need to bear the weight of the entire hatchback. Since hatchbacks are larger and heavier than regular doors, the hinge installation structure of regular doors cannot adequately meet the needs of hatchbacks. With repeated use, they are prone to deformation under the impact of opening and closing and their own weight, which can lead to problems such as the door not closing properly or even failing to close. Utility Model Content

[0003] The purpose of this utility model is to provide a door hinge installation structure and a hinged rear door to solve the problem that ordinary door hinge installation structures are prone to deformation.

[0004] This utility model provides a door hinge mounting structure, including an inner door panel, a reinforcing member, and a bracket. The inner door panel includes a hinge mounting plate and a window frame rib. The hinge mounting plate is used to mount the door hinge. An mounting groove is formed between the hinge mounting plate and the window frame rib. The reinforcing member is configured as a U-shaped structure, which fits against the groove wall of the mounting groove and is welded to the inner door panel. The bracket is disposed in the mounting groove and fits against the reinforcing member. One end of the bracket is welded to the reinforcing member and the hinge mounting plate, and the other end of the bracket is welded to the reinforcing member and the window frame rib.

[0005] As a preferred technical solution for the door hinge mounting structure, the reinforcing member includes a first connecting part, a second connecting part, a third connecting part, and a fourth connecting part. The first connecting part is attached to and welded to the hinge mounting plate. The second connecting part is attached to and welded to the bottom wall of the mounting groove. The third connecting part is attached to and welded to the window frame rib. The fourth connecting part is welded to the window frame stop of the inner door panel.

[0006] As a preferred technical solution for the door hinge installation structure, the second connecting part is provided with a first weight reduction hole.

[0007] As a preferred technical solution for the door hinge installation structure, the third connection part is provided with a second weight reduction hole.

[0008] As a preferred technical solution for the door hinge installation structure, a weight reduction notch is provided on the fourth connection part.

[0009] As a preferred technical solution for the door hinge mounting structure, the bracket includes a hinge fixing plate and two support plates located at both ends of the hinge fixing plate. The hinge fixing plate is used to weld and connect with the hinge mounting plate. The support plates extend along the width direction of the inner door panel. One end of the support plate is integrally formed and connected with the hinge fixing plate, and the other end of the support plate is welded and connected with the third connecting part and the window frame rib.

[0010] As a preferred technical solution for the door hinge mounting structure, the end of the support plate away from the hinge mounting plate is folded outward to form a first welding ear. The first welding ear is attached to the third connecting part and welded to the third connecting part and the window frame rib.

[0011] As a preferred technical solution for the door hinge mounting structure, the support plate is folded outward on the side facing the second connecting part to form a second welding ear. The second welding ear is attached to the second connecting part and welded to the bottom wall of the second connecting part and the mounting groove.

[0012] As a preferred technical solution for the door hinge installation structure, the support plate is provided with reinforcing ribs that extend along the length of the support plate.

[0013] This utility model provides a hinged rear door, including an outer door panel, a door hinge, and a door hinge mounting structure according to any of the above-mentioned schemes. The outer door panel is welded to the inner door panel, and the door hinge is mounted on the door hinge mounting structure.

[0014] The beneficial effects of this utility model are as follows:

[0015] This utility model provides a door hinge mounting structure. By welding reinforcing members and brackets to the inner panel of the door, the rigidity and structural strength of the hinge mounting plate are improved. At the same time, the hinge mounting plate and the window frame rib of the inner panel form mounting grooves. The reinforcing members and brackets are both placed in the mounting grooves, and the two ends of the brackets support the hinge mounting plate and the window frame ribs respectively. Structurally, the rigidity and structural strength of the hinge mounting plate are further improved, thereby effectively suppressing the occurrence of deformation.

[0016] This utility model provides a hinged rear door. By setting the door hinge installation structure of this utility model, the rigidity and structural strength at the hinge installation position are increased, which greatly reduces the probability of deformation and avoids the problem of the door not closing properly or even being unable to close. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the door hinge mounting structure in an embodiment of the present invention from a first-view perspective;

[0018] Figure 2 for Figure 1 A magnified view of part A in the middle;

[0019] Figure 3 This is a schematic diagram of the door hinge mounting structure in an embodiment of the present invention from a second perspective.

[0020] Figure 4 for Figure 3 A magnified view of part B in the middle section;

[0021] Figure 5 This is a schematic diagram of the connection between the reinforcing member and the inner door panel in an embodiment of this utility model;

[0022] Figure 6 This is a schematic diagram of the connection between the bracket and the reinforcing member in an embodiment of this utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the inner door panel in an embodiment of this utility model;

[0024] Figure 8 This is a schematic diagram of the reinforcing member in an embodiment of the present utility model;

[0025] Figure 9 This is a schematic diagram of the support structure in an embodiment of the present invention.

[0026] In the picture:

[0027] 1. Inner door panel; 11. Hinge mounting plate; 111. First mounting hole; 12. Window frame rib; 13. Mounting groove;

[0028] 2. Reinforcing member; 21. First connecting part; 211. Second mounting hole; 212. First welding area; 22. Second connecting part; 221. First weight reduction hole; 222. Second welding area; 23. Third connecting part; 231. Second weight reduction hole; 232. Third welding area; 24. Fourth connecting part; 241. Weight reduction notch;

[0029] 3. Bracket; 31. Hinge fixing plate; 311. Third mounting hole; 32. Support plate; 321. Reinforcing rib; 33. First welding ear; 34. Second welding ear. Detailed Implementation

[0030] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions. Moreover, "above," "on top of," and "over" the first feature in relation to the second feature includes the first feature directly above and diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "under," and "below" the first feature in relation to the second feature includes the first feature directly below and diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0032] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0034] like Figures 1-9As shown, this utility model provides a car door hinge mounting structure for mounting car door hinges. The car door can be the left or right side door of the passenger compartment or a hinged rear door. In this embodiment, the car door is a hinged rear door. The car door hinge mounting structure includes an inner door panel 1, a reinforcing member 2, and a bracket 3. The inner door panel 1 includes a hinge mounting plate 11 for mounting the hinge and a window frame rib 12 for reinforcing the structural strength of the window frame. The two are spaced apart along the width direction of the inner door panel 1 and protrude in the same direction relative to the inner door panel 1, thereby forming a mounting groove 13 between the hinge mounting plate 11 and the window frame rib 12. The mounting groove 13 has a U-shaped structure, and its two side walls correspond to the hinge mounting plate 11 and the window frame rib 12, respectively. The reinforcing member 2 is set as a U-shaped structure, and the reinforcing member 2 cooperates with the groove wall of the mounting groove 13 and is welded to the inner door panel 1. The bracket 3 is set in the mounting groove 13, specifically in the U-shaped reinforcing member 2, and fits against the reinforcing member 2. The bracket 3 extends along the width of the inner door panel 1. One end of the bracket 3 is welded to the reinforcing member 2 and the hinge mounting plate 11 using a three-layer spot welding method. The other end of the bracket 3 is welded to the reinforcing member 2 and the window frame rib 12 using a three-layer spot welding method. By welding the reinforcing member 2 and the bracket 3 onto the inner door panel 1, the rigidity and structural strength of the hinge mounting plate 11 are improved. Simultaneously, the hinge mounting plate 11 and the window frame rib 12 of the inner door panel 1 form mounting grooves 13. The reinforcing member 2 and the bracket 3 are both placed within the mounting grooves 13, and both ends of the bracket 3 support the hinge mounting plate 11 and the window frame rib 12 respectively. Structurally, this further improves the rigidity and structural strength of the hinge mounting plate 11, thereby effectively suppressing deformation.

[0035] Furthermore, the reinforcing member 2 includes a first connecting portion 21, a second connecting portion 22, a third connecting portion 23, and a fourth connecting portion 24. These four portions are integrally formed. The first connecting portion 21 is attached to and welded to the hinge mounting plate 11; the second connecting portion 22 is attached to and welded to the bottom wall of the mounting groove 13; the third connecting portion 23 is attached to and welded to the window frame rib 12; and the fourth connecting portion 24 is welded to the window frame stop of the inner door panel 1. By welding the fourth connecting portion 24 to the window frame stop of the inner door panel 1, the structural strength of the reinforcing member 2 is further increased, enhancing its support effect on the hinge mounting plate 11. The reinforcing member 2 is only installed at the location on the hinge mounting plate 11 where the door hinge is installed, eliminating the need to completely cover the hinge mounting plate 11, thus reducing material usage and the number of weld points, and contributing to weight reduction.

[0036] Optionally, such as Figure 8As shown, a first weight-reducing hole 221 is provided on the second connecting portion 22. The first weight-reducing hole 221 is a round hole or a square hole, which reduces the weight of the reinforcing member 2 while ensuring structural strength. A second weight-reducing hole 231 is provided on the third connecting portion 23. The second weight-reducing hole 231 is a round hole or a square hole, which further reduces the weight of the reinforcing member 2 while ensuring structural strength. A weight-reducing notch 241 is provided on the fourth connecting portion 24. The weight-reducing notch 241 is located on the side of the fourth connecting portion 24 away from the third connecting portion 23, which further reduces the weight of the reinforcing member 2 while ensuring structural strength, ultimately achieving a high degree of lightweighting.

[0037] Furthermore, such as Figures 1-6 and refer to Figure 9 As shown, the bracket 3 includes a hinge fixing plate 31 and two support plates 32 located at both ends of the hinge fixing plate 31. The hinge mounting plate 11 is a flat plate and is used for welding connection to the hinge mounting plate 11. The support plates 32 extend along the width direction of the inner door panel 1. One end of the support plate 32 is integrally formed and connected to the hinge fixing plate 31, and the other end of the support plate 32 is welded to the third connecting part 23 and the window frame protrusion 12. By setting the support plates 32, the hinge mounting plate 11 is supported along the width direction of the inner door panel 1, effectively preventing the hinge mounting plate 11 from deforming along the width direction of the inner door panel 1.

[0038] Specifically, the end of the support plate 32 away from the hinge mounting plate 11 is folded outward to form a first welding ear 33. The first welding ear 33 is attached to the third connecting part 23 and welded to the third connecting part 23 and the window frame rib 12. The specific welding method is three-layer spot welding. By setting the first welding ear 33, the welding operation is facilitated, and welding can be performed by three-layer spot welding, resulting in higher weld quality and a simpler welding process. The bracket 3 is folded outward on the side facing the second connecting part 22 to form a second welding ear 34. The second welding ear 34 is attached to the second connecting part 22 and welded to the second connecting part 22 and the bottom wall of the mounting groove 13. The specific welding method is three-layer spot welding. By setting the second welding ear 34, the welding operation is facilitated, and welding can be performed by three-layer spot welding, resulting in higher weld quality and a simpler welding process. In addition, the setting of the second welding ear 34 increases the connection points between the bracket 3 and the reinforcing member 2 and increases the direction of structural support, thereby significantly improving the structural strength and rigidity. This enables the hinge mounting plate 11 to resist deformation impacts from all directions.

[0039] Alternatively, please refer to Figure 9 As shown, a reinforcing rib 321 protrudes from the support plate 32 and extends along the length of the support plate 32. The reinforcing rib 321 further increases the structural strength of the bracket 3 and ensures the support effect of the bracket 3 on the hinge mounting plate 11.

[0040] Specifically, please refer to Figures 1-6 As shown, and in combination Figure 8 The first connecting part 21 is provided with a first welding area 212. The surface of the first welding area 212 is set as a plane and is attached to the hinge mounting plate 11. The weld point between the first connecting part 21 and the hinge mounting plate 11 is located within the first welding area 212 to ensure the weld penetration and avoid incomplete welds. Please refer to... Figure 8 and Figure 9 The second connecting part 22 has two second welding areas 222 spaced apart. The surface of the second welding area 222 is flat and adheres to the bottom wall of the mounting groove 13. The second welding lug 34 adheres to the second welding area 222. Thus, the second welding lug 34, the second connecting part 22, and the bottom wall of the mounting groove 13 are connected by three layers of spot welding, ensuring the penetration depth of the weld and avoiding incomplete welds. The third connecting part 23 has two third welding areas 232 spaced apart. The surface of the third welding area 232 is flat and adheres to the window frame rib 12. The first welding lug 33 adheres to the third welding area 232. Thus, the first welding lug 33, the third connecting part 23, and the window frame rib 12 are connected by three layers of spot welding, ensuring the penetration depth and avoiding incomplete welds. Please refer to... Figures 7-9 The hinge mounting plate 11 has multiple first mounting holes 111, the first connecting part 21 has multiple second mounting holes 211 corresponding to the multiple first mounting holes 111, and the hinge fixing plate 31 has multiple third mounting holes 311 corresponding to the multiple second mounting holes 211. That is, the multiple first mounting holes 111, multiple second mounting holes 211, and multiple third mounting holes 311 correspond one-to-one. Fasteners pass through the first mounting holes 111, the second mounting holes 211, and the third mounting holes 311 in sequence to install the door hinge on the hinge mounting plate 11. Specifically, the third mounting hole 311 can be set as a threaded hole, or a corresponding projection weld nut can be set on the third mounting hole 311.

[0041] This utility model provides a hinged tailgate, including an outer door panel, a door hinge, and a door hinge mounting structure as described in this embodiment. The outer door panel is welded to the inner door panel 1, and the door hinge is mounted on the door hinge mounting structure. By setting the door hinge mounting structure of this embodiment, the rigidity and structural strength at the hinge mounting position are increased, significantly reducing the probability of deformation and avoiding problems such as the door not closing properly or even failing to close.

[0042] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.

Claims

1. A door hinge mounting structure, characterized in that, include: The inner door panel (1) includes a hinge mounting plate (11) and a window frame rib (12). The hinge mounting plate (11) is used to install the door hinge. An installation groove (13) is formed between the hinge mounting plate (11) and the window frame rib (12). The reinforcing member (2) is configured as a U-shaped structure, and the reinforcing member (2) is attached to the groove wall of the mounting groove (13) and welded to the inner door panel (1); The bracket (3) is disposed in the mounting groove (13) and fits against the reinforcing member (2). One end of the bracket (3) is welded to the reinforcing member (2) and the hinge mounting plate (11), and the other end of the bracket (3) is welded to the reinforcing member (2) and the window frame rib (12).

2. The door hinge mounting structure according to claim 1, characterized in that, The reinforcing member (2) includes a first connecting part (21), a second connecting part (22), a third connecting part (23), and a fourth connecting part (24). The first connecting part (21) is attached to the hinge mounting plate (11) and welded to the hinge mounting plate (11). The second connecting part (22) is attached to the bottom wall of the mounting groove (13) and welded to the bottom wall of the mounting groove (13). The third connecting part (23) is attached to the window frame rib (12) and welded to the window frame rib (12). The fourth connecting part (24) is welded to the window frame stop of the inner door panel (1).

3. The door hinge mounting structure according to claim 2, characterized in that, The second connecting part (22) is provided with a first weight reduction hole (221).

4. The door hinge mounting structure according to claim 2, characterized in that, The third connecting part (23) is provided with a second weight reduction hole (231).

5. The door hinge mounting structure according to claim 2, characterized in that, The fourth connecting part (24) is provided with a weight reduction notch (241).

6. The door hinge mounting structure according to claim 2, characterized in that, The bracket (3) includes a hinge fixing plate (31) and two support plates (32) located at both ends of the hinge fixing plate (31). The hinge fixing plate (31) is used to weld to the hinge mounting plate (11). The support plates (32) extend along the width direction of the inner door panel (1). One end of the support plate (32) is integrally formed and connected to the hinge fixing plate (31). The other end of the support plate (32) is welded to the third connecting part (23) and the window frame rib (12).

7. The door hinge mounting structure according to claim 6, characterized in that, The support plate (32) is folded outward at one end away from the hinge mounting plate (11) to form a first welding ear (33). The first welding ear (33) is attached to the third connecting part (23) and welded to the third connecting part (23) and the window frame rib (12).

8. The door hinge mounting structure according to claim 6, characterized in that, The support plate (32) is folded outward on the side facing the second connecting part (22) to form a second welding ear (34). The second welding ear (34) is attached to the second connecting part (22) and welded to the bottom wall of the second connecting part (22) and the mounting groove (13).

9. The door hinge mounting structure according to claim 6, characterized in that, The support plate (32) is provided with a reinforcing rib (321) protruding from it, and the reinforcing rib (321) extends along the length direction of the support plate (32).

10. A hinged tailgate, comprising an outer door panel and door hinges, characterized in that, It also includes the door hinge mounting structure according to any one of claims 1-9, wherein the outer door panel is welded to the inner door panel (1), and the door hinge is mounted on the door hinge mounting structure.