Opening degree display system based on stay wire type rotary encoder
The opening display system based on a pull-wire rotary encoder solves the problem of easy damage to traditional encoders, achieves stable monitoring of gate opening, and reduces the cost and complexity of the modification.
Patent Information
- Application Number
- CN202422694084.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Traditional rotary encoders are prone to damage due to improper installation or use beyond a certain angle, leading to monitoring abnormalities, high retrofit costs, and complex wiring and communication.
An opening display system based on a pull-wire rotary encoder is adopted. The gate is opened and closed by a traction line set on the support arm. The encoder is set inside the gate channel and the gate opening is measured by the length of the pull wire, avoiding damage from vibration.
It achieves stable real-time monitoring of gate opening, avoids encoder damage due to vibration, and reduces modification costs and complexity.
Smart Images
Figure CN223551123U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of hydropower station safety monitoring technology, and in particular to an opening display system based on a pull-wire rotary encoder. Background Technology
[0002] Traditional rotary encoders need to be directly connected to the gate actuator. The gate actuator has a huge torque during operation, and vibration, slippage, jamming or over-adjustment will cause varying degrees of damage to the rotary encoder, often leading to abnormal monitoring by the host computer. Due to the long operating time of the control system, fault diagnosis is difficult. At the same time, the wiring and communication of the rotary encoder are complicated. When modifying the new control system, expensive rotary encoder I / O board and program development costs are required. Moreover, the angle cannot be exceeded, otherwise the rotary encoder is easily damaged. Utility Model Content
[0003] In view of the above-mentioned technical problem that the existing rotary encoder settings or use exceeding a certain angle will cause damage to the rotary encoder, this utility model is proposed.
[0004] The purpose of this invention is to provide an opening display system based on a pull-wire rotary encoder, which aims to solve the problem of stable real-time monitoring of gate opening.
[0005] To solve the above technical problems, this utility model provides the following technical solution: an opening display system based on a pull-wire rotary encoder, which includes a gate unit, the gate unit including a gate, a support arm, a traction line, an arc plate and a hinge, one end of the support arm is disposed on one side of the gate, the traction line is disposed on the support arm, the arc plate is disposed on the support arm, and a hinge is disposed on the other end of the support arm;
[0006] The measurement unit includes a wire encoder, a measuring device, and a power supply. The wire encoder is installed on the gate, the measuring device is installed on one side of the wire encoder, and the power supply is installed on the other side of the wire encoder.
[0007] As a preferred embodiment of the opening display system based on a pull-wire rotary encoder of this utility model, the gate is opened and closed by a traction line set on the support arm.
[0008] As a preferred embodiment of the opening display system based on a pull-wire rotary encoder of this utility model, the hinge is provided on the side wall of the gate.
[0009] As a preferred embodiment of the opening display system based on the pull-wire rotary encoder of this utility model, the pull-wire encoder includes a housing, a pull wire, and a connector, wherein the pull wire connects the connector and the housing.
[0010] As a preferred embodiment of the opening display system based on a pull-wire rotary encoder of this utility model, the housing is fixedly installed inside the gate.
[0011] In a preferred embodiment of the opening display system based on a wire-type rotary encoder of this utility model, the connector is disposed on the arc plate.
[0012] As a preferred embodiment of the opening display system based on the pull-wire rotary encoder of this utility model, when the upper arc plate of the support arm moves at a constant angular velocity, the pull wire is stretched or contracted accordingly, and the arc plate is the same as the hinge axis.
[0013] As a preferred embodiment of the opening display system based on a wire-type rotary encoder of this utility model, the measuring device includes a processor, an input component, an output component, a first relay, and a second relay, wherein the input component, the output component, the first relay, and the second relay are electrically connected to the processor.
[0014] In a preferred embodiment of the opening display system based on a wire-type rotary encoder of this utility model, the processor is an LGT328P chip.
[0015] As a preferred embodiment of the opening display system based on a wire-type rotary encoder of this utility model, wherein the wire-type encoder is ZQK-D-5V10K-1M.
[0016] The beneficial effects of the opening display system based on the pull-wire rotary encoder of this utility model are as follows: the gate is opened and closed by a traction line set on the support arm, one end of the traction line is connected to the power source, and the gate rotates at a constant angular velocity with the support hinge as the axis of opening and closing. The pull wire of the pull-wire encoder suspension side is connected to the arc plate through the connector. The measuring device can measure the gate opening by the distance of the pull wire, and the encoder is set in the gate channel to avoid vibration damage to the device. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0018] Figure 1 This is a schematic diagram of the opening degree display system in this utility model.
[0019] Figure 2 This is a schematic diagram of the blocking gate unit in this utility model.
[0020] Figure 3 This is a structural diagram of the gate unit in this utility model.
[0021] Figure 4 This is a schematic diagram of the wire encoder structure in this utility model.
[0022] Figure 5 This is a circuit diagram showing the connection of the measuring unit in this utility model. Detailed Implementation
[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0024] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.
[0026] Example 1
[0027] Reference Figures 1-5 This is the first embodiment of the present invention. This embodiment provides an opening display system based on a pull-wire rotary encoder, including a stop unit 100 and a measuring unit 200.
[0028] Preferably, the gate blocking unit 100 includes a gate 101, a support arm 102, a traction line 103, an arc plate 104, and a hinge 105. One end of the support arm 102 is located on one side of the gate 101. The traction line 103 is located on the support arm 102 and is connected to a power source. The gate 101 is opened and closed through the traction line 103. The arc plate 104 is located on the support arm 102 and is used to set the connector of the pull-wire encoder. When the gate 101 rotates, the pull-wire encoder stretches or contracts. The other end of the support arm 102 is provided with a hinge 105. The hinge 105 is located on both sides of the gate. The gate 101 rotates around the hinge 105 as the axis. The arc plate 104 has the same axis as the hinge 105.
[0029] Preferably, the measuring unit 200 includes a wire encoder 201, a measuring device 202, and a power supply 203. The wire encoder 201 is installed inside the gate. When the gate 101 rotates, the length of the wire of the wire encoder 201 corresponds to the opening degree of the gate 101. The measuring device 202 is installed on one side of the wire encoder 201, and the power supply 203 is installed on one side of the wire encoder 201. The measuring device 202 calculates the opening degree of the gate 101 by measuring the length of the wire of the wire encoder 201.
[0030] In use, the traction line 103 is connected to the power source. The gate 101 is opened by rotating the traction line 103 around the hinge 105. The arc plate 104 is set on the support arm 102. The arc plate 104 is used to set the connector on the pull-wire encoder. When the gate 101 is opened, the arc plate 104 rotates with the support arm 102 to pull the pull wire in the pull-wire encoder 201 outward. The pull-wire encoder 201 is set in the gate passage. The measuring device 202 calculates the opening degree of the gate 101 by measuring the length of the pull wire of the pull-wire encoder 201. This avoids setting the pull-wire encoder 201 on the gate actuator, because the gate actuator has a huge rotational torque during operation. Vibration, slippage, jamming or over-adjustment will damage the rotary encoder.
[0031] Example 2
[0032] Reference Figures 1-4 This is the second embodiment of the present invention. Unlike the previous embodiment, it also includes a gate 101 that is opened and closed by a traction line 103 set on the support arm 102, with one end of the traction line 103 connected to a power source.
[0033] Preferably, the hinge 105 is disposed on the side wall of the gate, and the gate 101 is opened and closed by rotating around the hinge 105.
[0034] Preferably, the pull-wire encoder 201 includes a housing 201a, a pull wire 201b, and a connector 201c, with the pull wire 201b connecting the connector 201c and the housing 201a.
[0035] Furthermore, the housing 201a is fixedly installed inside the gate, that is, the housing 201a is fixedly installed during measurement.
[0036] Furthermore, the connector 201c is disposed on the arc plate 104. The connector 201c is retractable via the pull wire 201b. The pull wire 201b of the suspended edge of the pull-wire encoder 201 is connected to the arc plate 104 via the connector 201c.
[0037] Furthermore, when the arc plate 104 on the support arm 102 moves at a constant angular velocity, the tension cable 201b stretches or contracts accordingly. The arc plate 104 and the hinge 105 have the same axis, and the arc plate 104 has a shock absorption effect. Constant angular velocity motion is also called uniform circular motion (UCM), which means that when an object moves along a circular path, the magnitude of its velocity remains constant, but its direction changes continuously.
[0038] In use, the gate 101 is opened and closed by the traction line 103 set on the support arm 102. One end of the traction line 103 is connected to the power source. The gate 101 opens and closes by rotating at a constant angular velocity with the hinge 105 as the axis. The pull line 201b of the suspended side of the pull-wire encoder 201 is connected to the arc plate 104 through the connector 201c.
[0039] Example 3
[0040] Reference Figure 5 This is the third embodiment of the present invention. Unlike the previous embodiment, the measuring device 202 includes a processor 202a, an input component 202b, an output component 202c, a first relay 202d, and a second relay 202e. The input component 202b, the output component 202c, the first relay 202d, and the second relay 202e are electrically connected to the processor 202a. The specific measurement method of the measuring device 202 is as follows:
[0041] Output component 202c displays the opening degree = (current input component code value - input code value when the gate is fully closed) × (maximum gate lifting height / input code value at maximum gate lifting height - input code value when the gate is fully closed)
[0042] Preferably, the processor 202a is an LGT328P chip.
[0043] Preferably, the wire encoder 201 is model ZQK-D-5V10K-1M.
[0044] In use, the pull wire 201b of the pull-wire encoder 201 is mainly used to measure the rotational displacement of the hinge 105, and then display the opening degree of the gate 101. First, the input code value when the gate is fully closed, the maximum lifting height of the gate, the input code value when the gate is at its maximum lifting height, and the input code value when the gate is fully closed are input through the input device 202b. According to the above calculation formula, the distance pulled out by the pull wire 201b is fed back as the current input code value. After the processor 202a calculates, the result is fed back from the output device 202c, so the opening degree of the gate 101 can be obtained in real time.
[0045] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0046] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0047] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0048] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An opening display system based on a draw-wire rotary encoder, characterized in that: include, A gate blocking unit (100) includes a gate (101), a support arm (102), a traction line (103), an arc plate (104), and a hinge (105). One end of the support arm (102) is disposed on one side of the gate (101), the traction line (103) is disposed on the support arm (102), the arc plate (104) is disposed on the support arm (102), and a hinge (105) is disposed on the other end of the support arm (102). The measurement unit (200) includes a wire encoder (201), a measuring device (202), and a power supply (203). The wire encoder (201) is installed on the gate, the measuring device (202) is installed on one side of the wire encoder (201), and the power supply (203) is installed on one side of the wire encoder (201).
2. The opening display system based on a wire-type rotary encoder as described in claim 1, characterized in that: The gate (101) is opened and closed by a traction line (103) set on the support arm (102).
3. The opening display system based on a wire-type rotary encoder as described in claim 1 or 2, characterized in that: The hinge (105) is provided on the side wall of the gate.
4. The opening display system based on a wire-type rotary encoder as described in claim 1, characterized in that: The pull-wire encoder (201) includes a housing (201a), a pull wire (201b), and a connector (201c), with the pull wire (201b) connecting the connector (201c) and the housing (201a).
5. The opening display system based on a wire-type rotary encoder as described in claim 4, characterized in that: The housing (201a) is fixedly installed inside the gate.
6. The opening display system based on a wire-type rotary encoder as described in claim 4 or 5, characterized in that: The connector (201c) is disposed on the arc plate (104).
7. The opening display system based on a wire-type rotary encoder as described in claim 6, characterized in that: When the arc plate (104) on the support arm (102) moves at a constant angular velocity, the pull line (201b) stretches or contracts accordingly, and the arc plate (104) and the hinge (105) have the same axis.
8. The opening display system based on a wire-type rotary encoder as described in claim 7, characterized in that: The measuring device (202) includes a processor (202a), an input device (202b), an output device (202c), a first relay (202d), and a second relay (202e), wherein the input device (202b), the output device (202c), the first relay (202d), and the second relay (202e) are electrically connected to the processor (202a).
9. The opening display system based on a wire-type rotary encoder as described in claim 8, characterized in that: The processor (202a) is an LGT328P chip.
10. The opening display system based on a wire-type rotary encoder as described in claim 1, characterized in that: The wire encoder (201) is ZQK-D-5V10K-1M.