In-situ stretching device for preparing copper alloy material
By designing an in-situ stretching device for copper alloy materials with a driving device and a clamping device, the problem of fixing materials of different shapes was solved, and the copper alloy materials were stably clamped and stretched in situ, allowing for in-depth research on their microstructure changes.
Patent Information
- Application Number
- CN202422997073.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Existing in-situ tensile testing equipment is difficult to adapt to copper alloy materials of different shapes, especially for fixing and tensile testing of rod and plate shapes.
An in-situ stretching device for copper alloy materials was designed, comprising a driving device, a fixing plate, an adjusting device, and a clamping device. The device achieves the fixing and stretching of materials of different shapes through motor drive and synchronization components, and uses the clamping device to clamp the materials according to their dimensions.
It achieves stable clamping and in-situ stretching of copper alloy materials of different shapes, and enables real-time observation of the microstructure changes of the material during the stretching process, allowing for in-depth study of its deformation mechanism and failure mechanism.
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Figure CN223551458U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of in-situ stretching of alloy materials, and more specifically, to an in-situ stretching device for preparing copper alloy materials. Background Technology
[0002] Traditional tensile testing of copper alloys is typically conducted on a macroscopic scale, making it impossible to directly observe the microstructural changes during the tensile process. This hinders researchers' understanding of the deformation and failure mechanisms of copper alloys. For example, in traditional tensile tests, only macroscopic parameters such as fracture strength are obtained when the material fractures, without revealing how the fracture begins and develops at the microscopic level. To overcome the limitations of traditional tensile testing, in-situ tensile testing technology has emerged. In-situ tensile testing allows real-time observation of microstructural changes during the tensile process, such as grain deformation, dislocation movement, and second-phase precipitation. This is crucial for in-depth research into the relationship between the mechanical properties and microstructure of copper alloys. For instance, in-situ tensile testing can observe grain boundary slip and dislocation accumulation during tensile testing, thereby revealing the deformation and strengthening mechanisms of the material.
[0003] Although there are some in-situ tensioning devices, these devices still have some shortcomings in use. The alloy materials are diverse, and for materials of different shapes, such as rods, plates, and tubes, the existing devices are difficult to adapt and fix according to the different shapes of the materials.
[0004] Therefore, it is necessary to redesign an in-situ stretching device for preparing copper alloy materials to address the above-mentioned problems. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an in-situ stretching device for preparing copper alloy materials.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An in-situ stretching device for preparing copper alloy materials includes a mounting base. Multiple sliding grooves are symmetrically formed on the upper surface of the mounting base. A driving device is provided between two corresponding sliding grooves. A fixing plate is fixedly connected to the output end of each driving device. A moving groove is formed on one side of each fixing plate. An adjusting device is provided in each moving groove. Two first clamping blocks are fixedly installed on the output end of each adjusting device. A slot is formed on each first clamping block, and a clamping device is provided in each slot.
[0008] like Figure 1-4As shown, the specific implementation method is as follows: by setting up a driving device, a fixed plate, an adjusting device, a motor, etc., the motor can drive the driving device to stretch the material fixed on the fixed plate in situ. By setting up a fixed plate, an adjusting device, a first clamping block, a clamping device, etc., the adjusting device can drive the first clamping block to clamp the cylindrical material according to the size of the material. The clamping device can simultaneously adjust the device to clamp the rectangular material, thus achieving the purpose of clamping and fixing materials of different shapes.
[0009] In a preferred embodiment, each of the driving devices includes two reciprocating lead screws, which are respectively mounted on the inner sidewall of a corresponding slide groove via bearings. Each reciprocating lead screw is threadedly connected to a slider, and the two sliders are respectively slidably engaged in the corresponding slide groove. A fixing plate is fixedly mounted on the upper end face of the two sliders. One end of each of the two reciprocating lead screws passes through the inner sidewall of the corresponding slide groove and extends outward together to be mounted with a synchronization component.
[0010] In a preferred embodiment, each of the synchronization components includes a first synchronization pulley and a second synchronization pulley, and the first synchronization pulley and the second synchronization pulley are respectively fixedly installed at one end of a reciprocating lead screw in a corresponding position, and a synchronization belt is installed between the first synchronization pulley and the second synchronization pulley.
[0011] In a preferred embodiment, the adjusting device includes a double-threaded rod, which is mounted on the inner wall of the moving groove via bearings. The double-threaded rod is threadedly connected to two moving blocks, which are slidably locked in the moving groove. Two first clamping blocks are fixedly connected to one side of the two moving blocks respectively. One end of the double-threaded rod passes through the inner wall of the moving groove and extends outward to be fitted with a first handle.
[0012] In a preferred embodiment, each of the clamping devices includes a screw, which is threaded to one side of a first clamping block at a corresponding position. One end of the screw passes through one side of the first clamping block and extends into a slot. A second clamping block is mounted on one end of the screw via a bearing, and a second handle is fixedly mounted on the end of the screw away from the second clamping block.
[0013] In a preferred embodiment, mounting brackets are fixedly mounted on both sides of the mounting base, and a motor is fixedly mounted on each mounting bracket. The output shafts of the two motors are respectively fixedly connected to one side of the first synchronous pulley corresponding to the position.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] 1. This utility model uses a drive device, a fixed plate, an adjustment device, a motor, etc., to drive the drive device to stretch the material fixed on the fixed plate in situ.
[0016] 2. This utility model, by setting up a fixing plate, an adjusting device, a first clamping block, a clamping device, etc., uses the adjusting device to drive the first clamping block to clamp cylindrical materials according to the size of the materials, and uses the clamping device to simultaneously adjust the device to clamp rectangular materials, thus achieving the purpose of clamping and fixing materials of different shapes.
[0017] In summary, this utility model is simple to operate. The adjustment device can drive the first clamping block to clamp the cylindrical material according to the size of the material. The clamping device can synchronously adjust the device to clamp the rectangular material, thus achieving the purpose of clamping and fixing materials of different shapes. The motor can drive the drive device to stretch the material fixed on the fixed plate in situ. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of an in-situ tensile device for preparing copper alloy materials according to the present invention;
[0019] Figure 2 This is a schematic diagram of the synchronous component of an in-situ stretching device for preparing copper alloy materials proposed in this utility model;
[0020] Figure 3 This is a schematic diagram of the inside of the slide groove of an in-situ stretching device for preparing copper alloy materials according to this utility model;
[0021] Figure 4 This is a schematic diagram of the adjustment device of an in-situ stretching device for preparing copper alloy materials proposed in this utility model.
[0022] In the diagram: 1. Mounting base, 2. Mounting bracket, 3. Motor, 4. Fixing plate, 5. First synchronous pulley, 6. Second synchronous pulley, 7. Synchronous belt, 8. Slide groove, 9. Reciprocating screw, 10. Slider, 11. First clamping block, 12. Slot, 13. Moving groove, 14. Double-ended threaded rod, 15. Moving block, 16. Second clamping block, 17. Screw, 18. First handle, 19. Second handle. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Reference Figure 1-4 An in-situ stretching device for preparing copper alloy materials includes a mounting base 1. The upper end of the mounting base 1 is symmetrically provided with multiple sliding grooves 8. A driving device is provided between two corresponding sliding grooves 8. A fixing plate 4 is fixedly connected to the output end of each driving device. A moving groove 13 is provided on one side of each fixing plate 4. An adjustment device is provided in each moving groove 13. Two first clamping blocks 11 are fixedly installed on the output end of each adjustment device. A slot 12 is provided on each first clamping block 11. A clamping device is provided in each slot 12.
[0025] like Figure 1-4 As shown, the specific implementation method is as follows: by setting up a driving device, a fixed plate 4, an adjusting device, a motor 3 and other devices, the motor 3 can drive the driving device to stretch the material fixed on the fixed plate 4 in situ. By setting up a fixed plate 4, an adjusting device, a first clamping block 11, a clamping device and other devices, the adjusting device can drive the first clamping block 11 to clamp the cylindrical material according to the size of the material. The clamping device can simultaneously adjust the device to clamp the rectangular material, thus achieving the purpose of clamping and fixing materials of different shapes.
[0026] Each drive unit includes two reciprocating lead screws 9, which are respectively mounted on the inner sidewalls of corresponding slide grooves 8 via bearings. Each reciprocating lead screw 9 is threadedly connected to a slider 10, and the two sliders 10 are respectively slidably locked in the corresponding slide grooves 8. The fixing plate 4 is fixedly installed on the upper end face of the two sliders 10. One end of each of the two reciprocating lead screws 9 passes through the inner sidewalls of the corresponding slide grooves 8 and extends outward together to be equipped with a synchronization component. The synchronization component can drive the two reciprocating lead screws 9 to rotate in the slide grooves 8. The rotation of the reciprocating lead screws 9 can drive the two sliders 10 to move synchronously in the slide grooves 8, and thus the fixing plate 4 can be moved by the sliders 10.
[0027] Each synchronization component includes a first synchronization pulley 5 and a second synchronization pulley 6, and the first synchronization pulley 5 and the second synchronization pulley 6 are respectively fixedly installed at one end of the reciprocating lead screw 9 in corresponding positions. A synchronization belt 7 is installed between the first synchronization pulley 5 and the second synchronization pulley 6, and the first synchronization pulley 5 can drive the second synchronization pulley 6 to move synchronously through the synchronization belt 7.
[0028] The adjusting device includes a double-threaded rod 14, which is mounted on the inner wall of the moving groove 13 via bearings. The double-threaded rod 14 is threadedly connected to two moving blocks 15, which are slidably locked in the moving groove 13. Two first clamping blocks 11 are fixedly connected to one side of the two moving blocks 15 respectively. One end of the double-threaded rod 14 passes through the inner wall of the moving groove 13 and extends outward to be fitted with a first handle 18. It should be noted that the two moving blocks 15 are threadedly connected to two opposite threads on the double-threaded rod 14.
[0029] Each clamping device includes a screw 17, which is threadedly connected to one side of the first clamping block 11 at the corresponding position. One end of the screw 17 passes through one side of the first clamping block 11 and extends into the slot 12. A second clamping block 16 is mounted on one end of the screw 17 via a bearing. A second handle 19 is fixedly mounted on the end of the screw 17 away from the second clamping block 16. Rotation of the screw 17 can drive the second clamping block 16 to move out of the slot 12.
[0030] Mounting brackets 2 are fixedly installed on both sides of the mounting base 1. Each mounting bracket 2 is fixedly installed with a motor 3, and the output shafts of the two motors 3 are respectively fixedly connected to one side of the first synchronous pulley 5 corresponding to the position. The motors 3 can drive the first synchronous pulley 5 to rotate.
[0031] In use, the copper alloy material to be stretched is first placed between the two first clamping blocks 11. Then, the screw 17 is rotated according to the shape of the material. The screw 17 can drive the second clamping block 16 to move within the slot 12. If it is a cylindrical material, the second clamping block 16 can be moved into the slot 12. Then, the second handle 19 is rotated, which can drive the double-ended threaded rod 14 to rotate. The double-ended threaded rod 14 can drive the two moving blocks 15 to move relative to each other. Then, the moving blocks 15 can drive the two first clamping blocks 11 to move closer to each other until the two first clamping blocks 11 move closer together. Clamping block 11 clamps cylindrical material. If it is rectangular material, screw 17 can be rotated, causing screw 17 to drive second clamping block 16 to move out of slot 12. Then, second handle 19 can be rotated, which can drive double-ended threaded rod 14 to rotate. Double-ended threaded rod 14 can drive two moving blocks 15 to move relative to each other. Then, moving blocks 15 can drive two first clamping blocks 11 to move closer to each other. At this time, two first clamping blocks 11 can drive second clamping block 16 to move synchronously. Since second clamping block 16 moves out of slot 12, second clamping block 16 will clamp rectangular material.
[0032] After the material is clamped, two motors 3 can be started simultaneously. The output shaft of the motor 3 can drive the first synchronous wheel 5 to rotate. The first synchronous wheel 5 can drive the second synchronous wheel 6 to rotate synchronously through the synchronous belt 7. Then, the first synchronous wheel 5 and the second synchronous wheel 6 can simultaneously drive the two reciprocating screws 9 to rotate. At this time, the reciprocating screws 9 can drive the slider 10 to move in the slide groove 8. The movement of the slider 10 will drive the fixed plate 4 to move synchronously. Then, the fixed plate 4 can drive the material clamped on it to be stretched in situ.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An in-situ tensile apparatus for preparing copper alloy materials, comprising a mounting base (1), characterized in that: The upper end of the mounting base (1) is symmetrically provided with multiple sliding grooves (8). A driving device is provided between two corresponding sliding grooves (8). A fixed plate (4) is fixedly connected to the output end of each driving device. A moving groove (13) is provided on one side of each fixed plate (4). An adjustment device is provided in each moving groove (13). Two first clamping blocks (11) are fixedly installed on the output end of each adjustment device. A slot (12) is provided on each first clamping block (11). A clamping device is provided in each slot (12).
2. The in-situ tensile apparatus for preparing copper alloy materials according to claim 1, characterized in that: Each of the drive devices includes two reciprocating lead screws (9), and the two reciprocating lead screws (9) are respectively mounted on the inner sidewall of the corresponding slide groove (8) by bearings. Each of the reciprocating lead screws (9) is threadedly connected to a slider (10), and the two sliders (10) are respectively slidably locked in the corresponding slide groove (8). A fixing plate (4) is fixedly installed on the upper end face of the two sliders (10). One end of each of the two reciprocating lead screws (9) passes through the inner sidewall of the corresponding slide groove (8) and extends outward together to install a synchronization component.
3. The in-situ stretching device for preparing copper alloy materials according to claim 2, characterized in that: Each of the synchronization components includes a first synchronization pulley (5) and a second synchronization pulley (6), and the first synchronization pulley (5) and the second synchronization pulley (6) are respectively fixedly installed at one end of a reciprocating screw (9) in a corresponding position. A synchronization belt (7) is installed between the first synchronization pulley (5) and the second synchronization pulley (6).
4. The in-situ tensile apparatus for preparing copper alloy materials according to claim 1, characterized in that: The adjusting device includes a double-threaded rod (14), which is mounted on the inner wall of the moving groove (13) via bearings. The double-threaded rod (14) is threadedly connected to two moving blocks (15), which are slidably locked in the moving groove (13). Two first clamping blocks (11) are fixedly connected to one side of the two moving blocks (15). One end of the double-threaded rod (14) passes through the inner wall of the moving groove (13) and extends outward to be fitted with a first handle (18).
5. The in-situ tensile apparatus for preparing copper alloy materials according to claim 1, characterized in that: Each of the clamping devices includes a screw (17), which is threaded to one side of a first clamping block (11) at a corresponding position. One end of the screw (17) passes through one side of the first clamping block (11) and extends into a slot (12). A second clamping block (16) is mounted on one end of the screw (17) via a bearing. A second handle (19) is fixedly mounted on the end of the screw (17) away from the second clamping block (16).
6. The in-situ stretching apparatus for preparing copper alloy materials according to claim 1, characterized in that: Mounting brackets (2) are fixedly installed on both sides of the mounting base (1), and a motor (3) is fixedly installed on each mounting bracket (2). The output shafts of the two motors (3) are respectively fixedly connected to one side of the first synchronous pulley (5) corresponding to the position.