Pressure pipeline detection device

By designing a combination of support frame, hydraulic cylinder and drive components, the simultaneous detection of internal and external pressure in pressure pipelines is achieved, solving the problem that existing devices can only detect external pressure and improving detection efficiency.

CN223551488UActive Publication Date: 2025-11-14SHENYANG AIKEYUAN ELECTROMECHANICAL EQUIP INSTALLATION CO LTD
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Patent Information

Application Number
CN202422904718.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-14
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing pressure pipeline testing devices can only detect external pressure and cannot detect internal pressure at the same time, which affects testing efficiency.

Method used

A pressure pipeline testing device was designed, comprising a support frame, a first hydraulic cylinder, a clamping plate, a hollow block, a valve, a pressure gauge, a support block, a pressure block, and a driving component. The device enables simultaneous detection of internal and external pressure by hydraulically driving the movement of the clamping plate and the pressure block.

Benefits of technology

It can simultaneously detect the internal and external pressure of pressure pipelines, thus improving detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pressure pipeline detection, and discloses a pressure pipeline detection device which comprises a supporting frame, a first hydraulic cylinder, a clamping plate, a hollow block, a valve, a pressure gauge, a supporting block, a pressing block and a driving piece. The hollow block comprises a through hole communicated with the interior of the hollow block. During use, after a pressure pipeline is placed on the supporting block, the first hydraulic cylinder is controlled to work, and the clamping plate can be driven to move. Finally, the pressure pipeline can be clamped between the hollow block and the clamping plate, and at the moment, the through hole is communicated with the interior of the pressure pipeline. And then the valve is opened, the air supply equipment can supply air to the interior of the hollow block, and the air can enter the interior of the pressure pipeline through the through hole. In the process of conveying gas into the pressure pipeline, the pressure gage can detect the pressure borne by the pressure pipeline in real time, and therefore the internal pressure detection work is completed. Meanwhile, the driving piece is controlled to work, the pressing block can be driven to press the outer wall of the pressure pipeline to abut against, and therefore external pressure detection work is completed.
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Description

Technical Field

[0001] This application relates to the field of pressure pipeline inspection technology, and for example to a pressure pipeline inspection device. Background Technology

[0002] A pressure testing device for a pressure pipeline is disclosed in related technology (publication number: CN221484981U), including a base. A support frame is fixedly connected to one side of the top of the base, a support plate is provided on the top of the support frame, a pressure testing device is fixedly connected to the top of the support plate, and a testing component is fixedly connected to the bottom of the support plate. Two placement components are fixedly connected to the top of the base, and a pressure pipeline is placed on the top of the two placement components.

[0003] In implementing the above embodiments, at least the following problems were found in the related technology:

[0004] This pressure testing device for pressure pipelines works by placing the pressure pipeline between two placement components and then controlling the testing components to press the pipeline. The device then works in conjunction with the pressure testing unit to complete the pressure resistance test. However, to ensure product quality, it is usually necessary to test the internal and external pressure of the pressure pipeline separately. This pressure testing device can only test the external pressure of the pressure pipeline and cannot simultaneously test the internal pressure.

[0005] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Utility Model Content

[0006] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not intended as a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather as a prelude to the detailed description that follows.

[0007] This disclosure provides a pressure pipeline detection device capable of simultaneously detecting the internal and external pressure of a pressure pipeline.

[0008] In some embodiments, the pressure pipeline detection device includes: a support frame comprising a bottom plate and a top plate parallel to each other in their respective planes, wherein the bottom plate is located below the top plate along the height direction of the support frame; a first hydraulic cylinder mounted on the top surface of the bottom plate along the length direction of the support frame; a clamping plate mounted on the movable end of the first hydraulic cylinder; a hollow block mounted on the top surface of the bottom plate, the hollow block including a through hole communicating with its interior, the through hole being directly opposite the clamping plate; a valve mounted on the side wall of the hollow block and communicating with the interior of the hollow block, for connecting to a gas supply device; a pressure gauge mounted on the side wall of the hollow block and communicating with the interior of the hollow block; a support block mounted on the top surface of the bottom plate and located between the clamping plate and the hollow block, for supporting and placing a pressure pipeline; a pressure block located between the support block and the top plate; and a driving member mounted between the pressure block and the top plate, configured to drive the pressure block to move in the direction of the support block.

[0009] Optionally, the support frame further includes a support shaft, which is installed between the bottom plate and the top plate along the height direction of the support frame.

[0010] Optionally, the driving component includes: a second hydraulic cylinder mounted on the top plate along the height direction of the support frame, with the moving end of the second hydraulic cylinder facing the bottom plate; a support plate mounted on the moving end of the second hydraulic cylinder, located above the pressure block along the height direction of the support frame; and a pressure sensor mounted between the support plate and the pressure block along the height direction of the support frame.

[0011] Optionally, the driving component further includes a guide shaft that is slidably disposed through the top plate and the support plate along the height direction of the support frame and is connected to the pressure block.

[0012] Optionally, the drive component further includes: a first linear bearing, fitted onto the guide shaft and mounted on the top plate.

[0013] Optionally, the drive component further includes a second linear bearing, which is fitted onto the guide shaft and mounted on the support plate.

[0014] Optionally, it further includes: a hydraulic cylinder support, mounted on the top surface of the base plate, wherein the first hydraulic cylinder is mounted on the hydraulic cylinder support.

[0015] Optionally, it further includes: a guide rail, mounted on the top surface of the base plate along the length of the support frame; and a slider, mounted on the guide rail and connected to the clamping plate.

[0016] Optionally, it further includes: a sealing ring installed on the side of the hollow block opposite to the clamping plate; and / or a sealing gasket installed on the side of the clamping plate opposite to the hollow block.

[0017] The pressure pipeline detection device provided in this disclosure can achieve the following technical effects:

[0018] This disclosure provides a pressure pipeline testing device, comprising a support frame, a first hydraulic cylinder, a clamping plate, a hollow block, a valve, a pressure gauge, a support block, a pressure block, and a driving component. The support frame includes a bottom plate and a top plate parallel to each other in their respective planes. Along the height direction of the support frame, the bottom plate is located below the top plate, and the bottom and top plates respectively support relevant components of the installation device. The first hydraulic cylinder is installed on the top surface of the bottom plate along the length direction of the support frame, providing driving force to achieve linear movement. The clamping plate is installed on the moving end of the first hydraulic cylinder and moves under the drive of the first hydraulic cylinder. The hollow block is installed on the top surface of the bottom plate, and includes a through hole communicating with its interior, the through hole being directly opposite the clamping plate. The valve is installed on the side wall of the hollow block and communicates with its interior, for connection to an air supply device. When the valve is in the open state, the air supply device can supply air to the interior of the hollow block. When the valve is in the closed state, it can block the air supply device from supplying air to the interior of the hollow block. A pressure gauge is installed on the side wall of the hollow block and is connected to the interior of the hollow block for detecting water pressure. A support block is installed on the top surface of the base plate and located between the clamping plate and the hollow block, used to support and limit the pressure pipe. A pressure block is located between the support block and the top plate, used to abut against the outer wall of the pressure pipe. A driving component is installed between the pressure block and the top plate, used to provide driving force to move the pressure block in the direction of the support block.

[0019] In operation, after the pressure pipe is placed on the support block, the first hydraulic cylinder is activated, causing the clamping plate to move. This clamps the pressure pipe between the hollow block and the clamping plate, at which point the through-hole connects to the interior of the pressure pipe. Then, opening the valve allows the air supply device to supply air into the hollow block, which then enters the pressure pipe through the through-hole. During the air supply process, a pressure gauge continuously monitors the pressure on the pipe, thus completing the internal pressure detection. Simultaneously, the drive mechanism moves the pressure block towards the support block until it presses against the outer wall of the pressure pipe, completing the external pressure detection. Therefore, both internal and external pressure of the pressure pipe can be detected simultaneously, improving detection efficiency.

[0020] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description

[0021] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are considered similar elements. The drawings do not constitute a limitation of scale, and wherein:

[0022] Figure 1 This is a cross-sectional structural schematic diagram of a pressure pipeline detection device provided in an embodiment of this disclosure;

[0023] Figure 2 yes Figure 1 Enlarged structural diagram at point A;

[0024] Figure 3 This is a front view structural schematic diagram of a pressure pipeline detection device provided in an embodiment of this disclosure;

[0025] Figure 4 This is a schematic diagram of a pressure pipeline testing device provided in this embodiment of the present disclosure during pressure pipeline testing.

[0026] Figure label:

[0027] 10: Support frame; 11: Base plate; 12: Top plate; 13: Support shaft; 20: First hydraulic cylinder; 30: Clamping plate; 40: Hollow block; 50: Valve; 60: Pressure gauge; 70: Support block; 80: Pressure block; 90: Drive component; 91: Second hydraulic cylinder; 92: Support plate; 93: Pressure sensor; 94: Guide shaft; 95: First linear bearing; 96: Second linear bearing; 100: Hydraulic cylinder support; 110: Guide rail; 120: Slider; 130: Sealing ring; 140: Sealing gasket. Detailed Implementation

[0028] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.

[0029] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.

[0030] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.

[0031] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.

[0032] Unless otherwise stated, the term "multiple" means two or more.

[0033] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.

[0034] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.

[0035] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.

[0036] Combination Figures 1 to 4As shown, this embodiment of the present disclosure provides a pressure pipeline testing device, including a support frame 10, a first hydraulic cylinder 20, a clamping plate 30, a hollow block 40, a valve 50, a pressure gauge 60, a support block 70, a pressure block 80, and a driving component 90. The support frame 10 includes a bottom plate 11 and a top plate 12 that are parallel to each other in their respective planes. Along the height direction of the support frame 10, the bottom plate 11 is located below the top plate 12. The bottom plate 11 and the top plate 12 are respectively used to support and install relevant components of the device. The first hydraulic cylinder 20 is installed on the top surface of the bottom plate 11 along the length direction of the support frame 10, and is used to provide driving force to achieve linear movement. The clamping plate 30 is installed on the moving end of the first hydraulic cylinder 20 and moves under the drive of the first hydraulic cylinder 20. The hollow block 40 is installed on the top surface of the bottom plate 11, and the hollow block 40 includes a through hole communicating with its interior, the through hole being directly opposite the clamping plate 30. Valve 50 is installed on the side wall of hollow block 40 and communicates with the interior of hollow block 40 for connection to air supply equipment. When valve 50 is open, air supply equipment can supply air to the interior of hollow block 40. When valve 50 is closed, it can block air supply equipment from supplying air to the interior of hollow block 40. Pressure gauge 60 is installed on the side wall of hollow block 40 and communicates with the interior of hollow block 40 for detecting water pressure. Support block 70 is installed on the top surface of base plate 11 and located between clamping plate 30 and hollow block 40 for supporting and limiting the pressure pipeline. Pressure block 80 is located between support block 70 and top plate 12 for abutting against the outer wall of pressure pipeline. Driving component 90 is installed between pressure block 80 and top plate 12 for providing driving force to drive pressure block 80 to move in the direction of support block 70.

[0037] This embodiment of the invention provides a pressure pipeline detection device. After the pressure pipeline is placed on the support block 70, the first hydraulic cylinder 20 is activated, which moves the clamping plate 30. The pressure pipeline is then clamped between the hollow block 40 and the clamping plate 30, with the through-hole connecting to the interior of the pressure pipeline. The valve 50 is then opened, allowing the air supply device to supply air to the interior of the hollow block 40, and water can enter the pressure pipeline through the through-hole. During the air supply process, the pressure gauge 60 continuously monitors the pressure on the pipeline, thus completing the internal pressure detection. Simultaneously, the drive component 90 is activated, moving the pressure block 80 towards the support block 70 until it abuts against the outer wall of the pressure pipeline and presses continuously, thus completing the external pressure detection. Therefore, both the internal and external pressures of the pressure pipeline can be detected simultaneously, improving detection efficiency.

[0038] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, the support frame 10 also includes a support shaft 13. The support shaft 13 is installed between the base plate 11 and the top plate 12 along the height direction of the support frame 10.

[0039] In this embodiment of the present disclosure, the support frame 10 further includes a support shaft 13 installed between the base plate 11 and the top plate 12 along the height direction of the support frame 10. The support shaft 13 is used to determine the relative position of the base plate 11 and the top plate 12, thereby determining the structure of the entire support frame 10.

[0040] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, the driving component 90 includes a second hydraulic cylinder 91, a support plate 92, and a pressure sensor 93. The second hydraulic cylinder 91 is mounted on the top plate 12 along the height direction of the support frame 10, with its moving end facing the bottom plate 11, providing driving force to achieve linear movement. The support plate 92 is mounted on the moving end of the second hydraulic cylinder 91, along the height direction of the support frame 10, above the pressure block 80, and moves towards the bottom plate 11 under the drive of the second hydraulic cylinder 91. The pressure sensor 93 is mounted between the support plate 92 and the pressure block 80 along the height direction of the support frame 10, for pressure detection.

[0041] In this embodiment, controlling the second hydraulic cylinder 91 to operate will cause the support plate 92 to move in the direction of the base plate 11, ultimately causing the pressure block 80 to move in the direction of the support block 70 until the pressure block 80 abuts against the outer wall of the pressure pipe. During the process of the pressure block 80 continuously pressing against the outer wall of the pressure pipe, the pressure sensor 93 will detect the pressure on the pressure pipe in real time, thereby completing the external pressure detection work.

[0042] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, the drive unit 90 also includes a guide shaft 94. The guide shaft 94 is slidably inserted through the top plate 12 and the support plate 92 along the height direction of the support frame 10, and is connected to the pressure block 80.

[0043] In this embodiment, the drive member 90 further includes a guide shaft 94 that is slidably disposed along the height direction of the support frame 10, passing through the top plate 12 and the support plate 92, and connected to the pressure block 80. The guide shaft 94 serves as a guide and support to improve the stability of the support plate 92 and the pressure block 80 during movement, and to reduce the radial force on the moving end of the second hydraulic cylinder 91. Simultaneously, it allows the pressure sensor 93 to be compressed, thereby improving the accuracy of the pressure sensor 93's detection results.

[0044] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, the drive unit 90 also includes a first linear bearing 95. The first linear bearing 95 is fitted onto the guide shaft 94 and mounted on the top plate 12.

[0045] In this embodiment, the drive component 90 further includes a first linear bearing 95 fitted onto the guide shaft 94 and mounted on the top plate 12. The first linear bearing 95 is used to reduce the friction between the guide shaft 94 and the top plate 12 and to improve the accuracy of the guide shaft 94 sliding relative to the top plate 12.

[0046] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, the drive component 90 also includes a second linear bearing 96. The second linear bearing 96 is fitted onto the guide shaft 94 and mounted on the support plate 92.

[0047] In this embodiment, the drive component 90 further includes a second linear bearing 96 fitted onto the guide shaft 94 and mounted on the support plate 92. The second linear bearing 96 is used to reduce the friction between the guide shaft 94 and the support plate 92 and to improve the accuracy of the support plate 92 when sliding relative to the guide shaft 94.

[0048] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, it also includes a hydraulic cylinder support 100. The hydraulic cylinder support 100 is mounted on the top surface of the base plate 11, and the first hydraulic cylinder 20 is mounted on the hydraulic cylinder support 100.

[0049] In this embodiment, a hydraulic cylinder support 100 is also included, which is mounted on the top surface of the base plate 11. The hydraulic cylinder support 100 is used to support and mount the first hydraulic cylinder 20, so as to facilitate the installation and removal of the first hydraulic cylinder 20.

[0050] Optionally, combined Figures 1 to 4 As shown, it also includes a guide rail 110 and a slider 120. The guide rail 110 is installed on the top surface of the base plate 11 along the length of the support frame 10, and is used to support the sliding slider 120. The slider 120 is installed on the guide rail 110 and is connected to the clamping plate 30. The clamping plate 30 and the slider 120 move synchronously.

[0051] In this embodiment, the guide rail 110 and the slider 120 together serve as guides and supports to improve the stability of the clamping plate 30 during movement and reduce the radial force on the moving end of the first hydraulic cylinder 20.

[0052] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, it also includes a sealing ring 130. The sealing ring 130 is installed on the surface of the hollow block 40 opposite to the clamping plate 30.

[0053] In this embodiment, a sealing ring 130 is also included, installed on the surface of the hollow block 40 opposite to the clamping plate 30. The sealing ring 130 is used to improve the sealing between the hollow block 40 and the pressure pipe to prevent fluid leakage.

[0054] Optionally, combined Figure 1 , Figure 3 and Figure 4 As shown, it also includes a sealing gasket 140. The sealing gasket 140 is installed on the side of the clamping plate 30 opposite to the hollow block 40.

[0055] In this embodiment, a sealing gasket 140 is also included, installed on the surface of the clamping plate 30 opposite to the hollow block 40. The sealing gasket 140 is used to improve the sealing between the clamping plate 30 and the pressure pipeline to prevent fluid leakage.

[0056] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.

Claims

1. A pressure pipeline testing device, characterized in that, include: A support frame, comprising a bottom plate and a top plate that are parallel to each other in the same plane, wherein the bottom plate is located below the top plate along the height direction of the support frame; The first hydraulic cylinder is installed on the top surface of the base plate along the length of the support frame; A clamping plate is installed on the moving end of the first hydraulic cylinder; A hollow block is installed on the top surface of the base plate. The hollow block includes a through hole communicating with its interior, and the through hole is directly opposite the clamping plate. A valve is installed on the side wall of the hollow block and communicates with the interior of the hollow block for connection to a gas supply device. A pressure gauge is installed on the side wall of the hollow block and is connected to the interior of the hollow block; A support block is installed on the top surface of the base plate and located between the clamping plate and the hollow block, for supporting the placement of pressure pipes; A pressure block is located between the support block and the top plate; A driving component is installed between the pressure block and the top plate, and is configured to drive the pressure block to move in the direction of the support block.

2. The pressure pipeline testing device according to claim 1, characterized in that, The support frame also includes: A support shaft is installed between the base plate and the top plate along the height direction of the support frame.

3. The pressure pipeline detection device according to claim 1, characterized in that, The driving component includes: The second hydraulic cylinder is installed on the top plate along the height direction of the support frame, with the moving end of the second hydraulic cylinder facing the bottom plate; A support plate is installed on the moving end of the second hydraulic cylinder, and is located above the pressure block along the height direction of the support frame; A pressure sensor is installed between the support plate and the pressure block along the height direction of the support frame.

4. The pressure pipeline testing device according to claim 3, characterized in that, The driving component also includes: A guide shaft is slidably inserted through the top plate and the support plate along the height direction of the support frame, and is connected to the pressure block.

5. A pressure pipeline testing device according to claim 4, characterized in that, The driving component also includes: The first linear bearing is fitted onto the guide shaft and mounted on the top plate.

6. A pressure pipeline testing device according to claim 4, characterized in that, The driving component also includes: The second linear bearing is fitted onto the guide shaft and mounted on the support plate.

7. A pressure pipeline testing device according to any one of claims 1 to 6, characterized in that, Also includes: A hydraulic cylinder support is installed on the top surface of the base plate, and the first hydraulic cylinder is installed on the hydraulic cylinder support.

8. A pressure pipeline testing device according to any one of claims 1 to 6, characterized in that, Also includes: A guide rail is installed on the top surface of the base plate along the length of the support frame; The slider is mounted on the guide rail and connected to the clamping plate.

9. A pressure pipeline testing device according to any one of claims 1 to 6, characterized in that, Also includes: A sealing ring is installed on the surface of the hollow block opposite to the clamping plate; and / or A sealing gasket is installed on the side of the clamping plate opposite to the hollow block.

Citation Information

Patent Citations

  • Pressure resistance detection device for pressure pipeline

    CN221484981U