Battery test fixture

By designing a combination of the fixture body, cover plate, and telescopic rod, the problem of long installation time for hexagonal battery fixtures was solved, enabling battery testing fixtures to quickly adapt to different sized cells and improving testing efficiency.

CN223551750UActive Publication Date: 2025-11-14CHINA FAW CO LTD
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Patent Information

Application Number
CN202421997588.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-11-14
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

Existing hexagonal battery clamps are time-consuming to install and are difficult to adapt to individual battery cells of different sizes.

Method used

A battery testing fixture was designed, including a fixture body, a cover plate, and a telescopic rod. The fixture body is provided with multiple battery mounting slots, and the cover plate can be extended and shortened in the vertical direction. Together with the telescopic rod and magnetic components, it enables the rapid installation and fixation of hexagonal batteries.

Benefits of technology

It enables rapid installation of hexagonal batteries, adapting to individual cells of different sizes, eliminating the need to develop multiple fixtures for different sizes, and improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery test fixture, which structurally comprises a fixture main body, and a plurality of battery mounting grooves are arranged on the fixture main body. The plurality of cover plates are respectively arranged at the upper parts of the plurality of battery mounting grooves; and the telescopic rod is connected with the cover plate and the clamp main body, and the telescopic rod can extend and retract in the vertical direction. The battery test fixture can solve the problem that in the daily test process of a power battery, installation of a hexagonal battery consumes a lot of time.
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Description

Technical Field

[0001] This application relates to the field of battery clamping technology, and in particular to a battery testing clamp. Background Technology

[0002] Power batteries are a crucial component of new energy vehicles. Due to the diverse shapes of power batteries, testing them in the laboratory presents numerous challenges, especially when testing hexagonal batteries.

[0003] In the routine testing of power batteries, existing hexagonal battery clamps use bolts and nuts for fixing, which consumes a lot of time during the installation process. In addition, the development of hexagonal battery clamps is also difficult due to the different sizes of individual battery cells. Utility Model Content

[0004] In view of this, the purpose of this application is to provide a battery testing fixture to solve the problem that installing hexagonal batteries in the daily testing of power batteries consumes a lot of time.

[0005] According to the present invention, a battery testing fixture is provided, wherein the battery testing fixture includes: a fixture body having a plurality of battery mounting slots; a plurality of cover plates having a plurality of cover plates respectively disposed on the upper part of the plurality of battery mounting slots; and a telescopic rod connecting the cover plates and the fixture body, the telescopic rod being capable of extending and retracting in the vertical direction.

[0006] Preferably, the battery mounting groove is a strip groove, and the cross-section of the battery mounting groove is trapezoidal.

[0007] Preferably, the cover plate is a rectangular plate, and the length direction of the cover plate is parallel to the length direction of the battery mounting groove.

[0008] Preferably, the cover plate has side plates on both sides in the width direction, and the side plates are inclined from top to bottom in the direction away from the cover plate.

[0009] Preferably, the side plates disposed on both sides of the same cover plate are connected by a horizontal plate, which is installed in the middle of the cover plate.

[0010] Preferably, the bottom end of the telescopic rod is fixed to the clamp body, and the top end of the telescopic rod is connected to the end of the side plate.

[0011] Preferably, the cover plate has pivotable baffles at both ends along its length.

[0012] Preferably, the baffle is provided with connecting nuts for conductive connection with the positive and negative terminals of the battery.

[0013] Preferably, the cover plate is provided with a magnetic attraction element that can cooperate with the battery mounting slot.

[0014] Preferably, the clamp body is formed in the shape of a strip, and a plurality of battery mounting slots are arranged at intervals along the length direction of the clamp body.

[0015] This utility model discloses a battery testing fixture with multiple battery mounting slots on its main body for accommodating hexagonal batteries. Multiple cover plates are respectively positioned above the battery mounting slots. A telescopic rod connects the cover plates to the fixture body. The telescopic rod can extend and retract vertically. When the telescopic rod is extended, the operator can place the hexagonal battery into the battery mounting slot below the cover plate. When the telescopic rod is retracted, the cover plate can press the hexagonal battery firmly into the battery mounting slot, accommodating individual battery cells of different sizes. This effectively solves the problem of time-consuming hexagonal battery installation during routine power battery testing.

[0016] To make the above-mentioned objectives, features and advantages of this application more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the battery testing fixture according to the present invention.

[0019] Figure 2 This is a schematic diagram of the battery testing fixture according to this utility model from another angle.

[0020] Figure 3 This is a schematic diagram of the battery testing fixture according to this utility model from another angle.

[0021] Reference numerals: 1-Clamp body; 10-Battery mounting slot; 2-Cover plate; 21-Side plate; 22-Horizontal plate; 23-Baffle; 231-Connecting nut; 3-Telescopic rod. Detailed Implementation

[0022] The following detailed embodiments are provided to help the reader gain a comprehensive understanding of the methods, apparatus, and / or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatus, and / or systems described herein will be apparent after understanding the disclosure of this application. For example, the order of operations described herein is merely illustrative and is not limited to the order set forth herein; changes that will be apparent after understanding the disclosure of this application are possible, except for operations that must occur in a specific order. Furthermore, for clarity and brevity, descriptions of features known in the art may be omitted.

[0023] The features described herein may be implemented in different forms and should not be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many feasible ways of implementing the methods, apparatus, and / or systems described herein that will be apparent upon understanding the disclosure of this application.

[0024] Throughout the specification, when an element (such as a layer, region, or substrate) is described as being "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, it may be directly "on" another element, "connected to" another element, "bonded to" another element, "on" another element, or "covering" another element, or there may be one or more other elements in between. In contrast, when an element is described as being "directly on" another element, "directly connected to" another element, "directly bonded to" another element, "directly on" another element, or "directly covering" another element, there may be no other elements in between.

[0025] As used herein, the term “and / or” includes any one of the relevant items listed and any combination of any two or more items.

[0026] Although terms such as “first,” “second,” and “third” may be used herein to describe individual components, assemblies, regions, layers, or parts, these components, assemblies, regions, layers, or parts are not limited by these terms. Rather, these terms are used only to distinguish one component, assembly, region, layer, or part from another. Therefore, without departing from the teachings of the examples described herein, the first component, assembly, region, layer, or part referred to as the second component, assembly, region, layer, or part may also be referred to as the second component, assembly, region, layer, or part.

[0027] For ease of description, spatial relation terms such as “above,” “upper,” “below,” and “lower” are used herein to describe the relationship between one element and another, as shown in the accompanying drawings. Such spatial relation terms are intended to include not only the orientation depicted in the drawings but also different orientations of the device during use or operation. For example, if the device in the drawings is flipped, an element described as being “above” or “upper” relative to another element will subsequently be “below” or “lower” relative to that other element. Therefore, the term “above” includes both “above” and “below” orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relation terms used herein will be interpreted accordingly.

[0028] The terminology used herein is for the purpose of describing various examples only and is not intended to limit the examples. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms “comprising,” “including,” and “having” enumerate the stated features, quantities, operations, components, elements, and / or combinations thereof, but do not exclude the presence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0029] Variations in the shapes shown in the accompanying drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the accompanying drawings, but include changes in shape that may occur during manufacturing.

[0030] The features of the examples described herein can be combined in various ways that will be apparent upon understanding the disclosure of this application. Furthermore, although the examples described herein have a wide variety of constructions, other constructions are possible, as will be apparent upon understanding the disclosure of this application.

[0031] This utility model provides a battery testing fixture, such as Figures 1 to 3 As shown, the battery testing fixture includes a fixture body 1, a cover plate 2, and a telescopic rod 3.

[0032] In the following description, reference will be made to Figures 1 to 3 The specific structure of the aforementioned components of the battery test fixture and their connection relationships are described in detail.

[0033] like Figures 1 to 3As shown in the embodiment, the clamp body 1 can be provided with multiple battery mounting slots 10, which are used to hold hexagonal batteries. Multiple cover plates 2 can be provided, and each cover plate 2 can be positioned above a multiple battery mounting slot 10. A telescopic rod 3 connects the cover plate 2 to the clamp body 1. The telescopic rod 3 can extend and retract vertically. When the telescopic rod 3 extends, the operator can place the hexagonal battery into the battery mounting slot 10 below the cover plate 2 for quick installation. When the telescopic rod 3 retracts, the cover plate 2 can press the hexagonal battery firmly into the battery mounting slot 10 to accommodate individual battery cells of different sizes. This avoids spending a lot of time installing hexagonal batteries and eliminates the need to develop multiple clamps for different individual battery cell sizes.

[0034] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the clamp body 1 can be formed as a strip. Preferably, the clamp body 1 can be a rectangular plate, and the battery mounting slot 10 can be formed on the upper surface of the clamp body 1. There are multiple battery mounting slots 10; specifically, as described in this embodiment, there can be five. The multiple battery mounting slots 10 can be spaced apart along the length of the clamp body 1. More preferably, the distance between adjacent battery mounting slots 10 can be equal. Furthermore, the clamp body 1 can be made of PC / ABS plastic material (a thermoplastic plastic made of polycarbonate and polyacrylonitrile alloy) with good insulation properties and flame retardancy.

[0035] Furthermore, preferably, such as Figures 1 to 3 As shown, in this embodiment, the battery mounting groove 10 can be a strip-shaped groove. The length direction of the battery mounting groove 10 can be perpendicular to the length direction of the clamp body 1. The battery mounting groove 10 connects the two ends in the width direction of the clamp body 1. Preferably, the cross-section of the battery mounting groove 10 can be trapezoidal. Specifically, as shown... Figure 3 As shown, the width of the bottom of the battery mounting slot 10 can be smaller than the width of the opening. This design makes it easier to place a hexagonal battery into the battery mounting slot 10, and the trapezoidal shape of the battery mounting slot 10 is more suitable for the shape of the hexagonal battery, allowing the hexagonal battery to be installed more securely in the battery mounting slot 10.

[0036] Preferred, such as Figures 1 to 3As shown, in this embodiment, the cover plate 2 can be a rectangular plate. The length direction of the cover plate 2 can be parallel to the length direction of the battery mounting groove 10, and the cover plate 2 can be positioned directly above the battery mounting groove 10 to better fix the hexagonal battery. Preferably, the cover plate 2 can be positioned parallel to the bottom surface of the battery mounting groove 10, the width of the cover plate 2 can be smaller than the width of the battery mounting groove 10, and the length of the cover plate 2 can be smaller than the length of the battery mounting groove 10.

[0037] Further optimized, such as Figures 1 to 3 As shown, in this embodiment, the cover plate 2 may have side plates 21 on both sides in the width direction. The side plates 21 can be rectangular plates. Preferably, the side plates 21 can be inclined. Specifically, the side plates 21 can be inclined from top to bottom away from the cover plate 2, so that the two side plates 21 and the cover plate 2 form a trapezoidal space to match the shape of the battery mounting slot 10. This allows the cover plate 2 and side plates 21 to effectively fix the upper part of the hexagonal battery after it is installed in the battery mounting slot 10.

[0038] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the side plates 21 disposed on both sides of the same cover plate 2 can be connected by a horizontal plate 22. Specifically, the horizontal plate 22 can be a rectangular plate, and its length can be equal to the width of the cover plate 2. The horizontal plate 22 can be disposed in the middle of the cover plate 2 along its width direction, and the horizontal plate 22 can be fixed to the cover plate 2 by snap-fit ​​or welding. The upper ends of the two side plates 21 can be connected to the two ends of the horizontal plate 22 along its length direction, respectively. Preferably, the two side plates 21 can be integrally formed with the horizontal plate 22, and the included angles between the two side plates 21 and the horizontal plate 22 can be equal.

[0039] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the bottom end of the telescopic rod 3 can be fixed to the clamp body 1. Specifically, the clamp body 1 can be provided with a threaded hole with internal threads, and the bottom end of the telescopic rod 3 can be provided with external threads, so that the telescopic rod 3 can be threadedly connected to the clamp body 1. The top end of the telescopic rod 3 can be connected to the bottom end of the side plate 21 (either by snap-fit ​​or by threaded connection). Preferably, each side plate 21 can be provided with two telescopic rods 3 at its bottom end. The two telescopic rods 3 can be spaced apart in the width direction of the clamp body 1. The telescopic rod 3 can be a multi-layered rod (similar to a suitcase handle), and a snap-fit ​​structure can be provided inside the telescopic rod 3, so that the telescopic rod 3 can be snapped and fixed after extending to a preset length to fix the cover plate 2, thereby making it easier for the operator to put the hexagonal battery into the lower part of the cover plate 2.

[0040] In a further preferred embodiment, a magnetic element may be embedded at the bottom of the cover plate 2, and a corresponding magnetic element may be embedded in the battery mounting slot 10. The magnetic element at the bottom of the cover plate 2 may be positioned corresponding to the magnetic element in the battery mounting slot 10, causing the cover plate 2 to tend to move downwards under the influence of magnetic force. When an operator places a hexagonal battery into the battery mounting slot 10, the cover plate 2, under the influence of magnetic force, can press the hexagonal battery downwards to prevent the hexagonal battery from shifting.

[0041] In addition, preferred, such as Figures 1 to 3 As shown, in this embodiment, pivotable baffles 23 can be provided at both ends of the cover plate 2 along its length. The baffles 23 can be rectangular plates. The long side of the baffle 23 can be hinged to the end of the cover plate 2 along its length, allowing the operator to lift or lower the baffle 23. Preferably, a snap-fit ​​structure can also be provided at the bottom of the cover plate 2. When the baffle 23 is pivoted downwards to be perpendicular to the cover plate 2, the baffle 23 snaps into the cover plate 2, allowing the two baffles 23 to fix the hexagonal battery to the lower part of the cover plate 2.

[0042] Further optimized, such as Figures 1 to 3 As shown, in this embodiment, the baffle 23 can be a metal plate to facilitate electrical conductivity. A connecting nut 231 can be welded to the center of the baffle 23, such as... Figure 1 As shown, the connecting nut 231 can be positioned on the side of the baffle 23 away from the hexagonal battery. When the baffle 23 is pivoted to be perpendicular to the cover plate 2, the baffle 23 can contact the positive or negative terminal of the hexagonal battery, making the connecting nut 231 electrically connected to the hexagonal battery. At this time, the operator can connect the positive and negative wires to the connecting nut 231 to test the hexagonal battery.

[0043] During use, the operator can place the battery testing fixture into the test environment chamber. First, place the fixture body 1 flat on the surface of the test environment chamber and fix it in place. Then, pull up the cover plate 2 to extend the telescopic rod 3. After flipping the baffle 23 upward, place the hexagonal battery into the battery mounting slot 10 and adjust its position. Then, lower the cover plate 2 so that it presses down on the upper part of the hexagonal battery, and flip the baffle 23 downward until it is fixed. Finally, connect the positive and negative wires to the two connecting nuts 231 respectively to begin the test.

[0044] Finally, it should be noted that the above-described embodiments are merely specific implementations of this application, used to illustrate the technical solutions of this application, and not to limit them. The protection scope of this application is not limited thereto. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that any person skilled in the art can still modify or easily conceive of changes to the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some of the technical features, within the technical scope disclosed in this application. Such modifications, changes, or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application, and should all be covered within the protection scope of this application. Therefore, the protection scope of this application should be determined by the protection scope of the claims.

Claims

1. A battery testing fixture, characterized in that, The battery testing fixture includes: The fixture body is provided with multiple battery mounting slots; Multiple cover plates, each of which is disposed on the upper part of a plurality of battery mounting slots; and A telescopic rod connects the cover plate and the clamp body; the telescopic rod can extend and retract in the vertical direction.

2. The battery testing fixture according to claim 1, characterized in that, The battery mounting slot is a strip-shaped slot, and the cross-section of the battery mounting slot is trapezoidal.

3. The battery testing fixture according to claim 2, characterized in that, The cover plate is a rectangular plate, and the length direction of the cover plate is parallel to the length direction of the battery mounting slot.

4. The battery testing fixture according to claim 3, characterized in that, The cover plate has side plates on both sides in the width direction, and the side plates are inclined from top to bottom in the direction away from the cover plate.

5. The battery testing fixture according to claim 4, characterized in that, The side plates located on both sides of the same cover plate are connected by a horizontal plate, which is installed in the middle of the cover plate.

6. The battery testing fixture according to claim 4, characterized in that, The bottom end of the telescopic rod is fixed to the clamp body, and the top end of the telescopic rod is connected to the end of the side plate.

7. The battery testing fixture according to claim 3, characterized in that, The cover plate has pivotable baffles at both ends along its length.

8. The battery testing fixture according to claim 7, characterized in that, The baffle is provided with connecting nuts for conductive connection with the positive and negative terminals of the battery.

9. The battery testing fixture according to claim 1, characterized in that, The cover plate is provided with a magnetic suction element that can cooperate with the battery mounting slot.

10. The battery testing fixture according to claim 1, characterized in that, The clamp body is formed in the shape of a strip, and a plurality of battery mounting slots are arranged at intervals along the length direction of the clamp body.