Heat dissipation type servo driver

By combining liquid cooling and air cooling, the heat dissipation problem of high-power servo drives is solved, achieving efficient heat dissipation and ensuring the stability and reliability of the servo drives.

CN223553644UActive Publication Date: 2025-11-14SHANGHAI ERCHUAN NUMERICAL CONTROL TECH GRP CO LTD
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Patent Information

Application Number
CN202422911928.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-14
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

Traditional heat dissipation methods are insufficient to meet the heat dissipation requirements of high-power servo drives. Air cooling has limited effectiveness under high load and long-term operation, while natural heat dissipation cannot meet the high heat dissipation requirements of modern servo drives.

Method used

Combining liquid cooling and air cooling methods, efficient heat dissipation is achieved through the circulation of cooling liquid and the conduction effect of heat sink, combined with air convection from cooling fans and heat sinks.

Benefits of technology

It significantly improves heat dissipation efficiency, ensuring stable operation of the servo drive for extended periods in high-temperature environments, avoiding system instability or malfunctions caused by excessive temperature, and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation type servo driver, which comprises a base and a servo driver body, four corners of the bottom of the base are respectively provided with a fixing hole, and the heat dissipation type servo driver effectively takes away heat generated by the servo driver body through the circular flow of cooling liquid and the conduction effect of a heat dissipation plate. Through the enhanced air convection effect of the heat dissipation fan and the heat dissipation groove, the heat dissipation is accelerated, so that the heat dissipation efficiency is remarkably improved, and the servo driver can stably operate for a long time in a high-temperature environment; meanwhile, through effective work of the cooling unit, the temperature of the servo driver body is effectively controlled, system instability or faults caused by too high temperature are avoided, and therefore stability is improved; in addition, the temperature sensor monitors the temperature of the cooling liquid in real time, when the temperature reaches a set value, a user can conveniently replace the cooling liquid, continuous and effective operation of the heat dissipation system is ensured, and meanwhile the maintenance cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of servo driver technology, specifically a heat-dissipating servo driver. Background Technology

[0002] In industrial automation and control systems, servo drives are key components, and their performance and stability are crucial to the operation of the entire system. However, with the continuous increase in the power of servo drives and the increasing complexity of the working environment, the heat generated inside them has also increased dramatically, which puts forward higher requirements for the heat dissipation system.

[0003] Traditional heat dissipation methods, such as relying solely on air cooling or natural heat dissipation, are no longer sufficient to meet the heat dissipation requirements of high-power servo drives. Although air cooling can reduce the temperature of the device to some extent, its heat dissipation effect is limited under high load and long-term operation. Natural heat dissipation is even less able to meet the high heat dissipation requirements of modern servo drives. Therefore, we propose a heat-dissipating servo drive that combines liquid cooling and air cooling to achieve a more efficient heat dissipation effect. Utility Model Content

[0004] In view of the problems existing in the prior art, this utility model discloses a heat-dissipating servo driver. The technical solution includes a base and a servo driver body. The base has fixing holes at the four corners of its bottom. The servo driver body is located at the center of the top of the base. Mounting plates are respectively located on the middle of the left and right sides of the servo driver body. Fixing bolts in the through holes at the four corners of the mounting plates are threaded to the screw holes on the left and right sides of the servo driver body. Heat dissipation plates are arranged in an evenly spaced array on the outer side of the mounting plates. A first connecting pipe and a second connecting pipe are arranged at intervals between the heat dissipation plates. The first connecting pipe is located at the top front end between the heat dissipation plates, and its left and right ends are respectively connected to the interior of the adjacent heat dissipation plates. The second connecting pipe is located at the bottom rear end between the heat dissipation plates, and its left and right ends are respectively connected to the interior of the adjacent heat dissipation plates. Liquid guide pipes are respectively provided at the bottom of the outer side of the heat dissipation plates located at the front and rear ends of the mounting plate, and the liquid guide pipes are respectively connected to the cooling unit located at the bottom of the base. A heat dissipation window is provided below the heat dissipation plate. A cooling fan is fixedly installed on the bottom inner side of the heat dissipation window, and a protective net is provided on the top inner side of the heat dissipation window.

[0005] As a preferred embodiment of this utility model, the cooling unit includes a pump body, a U-shaped fixed tube, a liquid storage tank, a liquid injection pipe, a return pipe, and pipe connectors. Two U-shaped fixed tubes are provided, one at the front end and one at the rear end of the base. Pipe connectors are provided at the top left and right ends of each U-shaped fixed tube, and these connectors are connected to liquid guide pipes. A liquid storage tank is located between the U-shaped fixed tubes and is fixedly installed at the bottom center of the base. A liquid injection pipe is provided at the front end of the liquid storage tank, and a sealing cap is threaded onto the front end of the liquid injection pipe. A return pipe is connected to the front end of the liquid storage tank, and the other end of the return pipe is connected to the bottom of the U-shaped fixed tube at the front end of the base. A pump body is located at the rear end of the liquid storage tank and is fixedly installed at the bottom of the base. A suction pipe at the inlet end of the pump body is connected to the bottom of the rear end of the liquid storage tank, and a delivery pipe at the outlet end of the pump body is connected to the bottom of the U-shaped fixed tube at the rear end of the base.

[0006] As a preferred embodiment of the present invention, the cooling unit further includes a temperature sensor, which is disposed at the bottom of the liquid storage tank, and the detection end of the temperature sensor is located at the bottom inner side of the liquid storage tank.

[0007] As a preferred technical solution of this utility model, the servo driver body is provided with connecting bolts at both the front and rear ends, and the connecting bolts pass through the connecting ears provided at the bottom of the front and rear sides of the servo driver body and are threadedly connected to the screw holes provided on the base.

[0008] As a preferred embodiment of this utility model, heat dissipation grooves are arranged in an array at equal intervals on both the front and rear sides of the heat dissipation plate.

[0009] As a preferred technical solution of this utility model, it also includes a controller, which is disposed on the upper surface of the base at the right front end. The output end of the controller is electrically connected to the input end of the pump body and the cooling fan, and the input end of the controller is electrically connected to the output end of the temperature sensor and the external power supply.

[0010] The beneficial effects of this invention are as follows: This invention effectively removes the heat generated by the servo drive body through the circulation of the cooling liquid and the conduction of the heat sink. Furthermore, the enhanced air convection effect of the cooling fan and heat sink accelerates heat dissipation, significantly improving heat dissipation efficiency and ensuring the servo drive can operate stably for extended periods in high-temperature environments. Simultaneously, the effective operation of the cooling unit effectively controls the temperature of the servo drive body, preventing system instability or malfunctions caused by excessive temperature, thus improving stability. In addition, the temperature sensor monitors the temperature of the cooling liquid in real time. When the temperature reaches the set value, the user can easily replace the cooling liquid, ensuring the continuous and effective operation of the heat dissipation system and reducing maintenance costs. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a schematic diagram of the structure of this utility model from below;

[0013] Figure 3 This is a top view of the structure of this utility model;

[0014] Figure 4 This is a partial cross-sectional structural diagram of the present invention.

[0015] In the diagram: 1. Base; 2. Servo driver body; 3. Controller; 4. Heat dissipation window; 5. Cooling unit; 51. Pump body; 52. U-shaped fixing tube; 53. Liquid storage tank; 54. Temperature sensor; 55. Injection tube; 56. Return tube; 57. Pipe connector; 6. Cooling fan; 7. Protective net; 8. Mounting plate; 9. Fixing bolt; 10. Heat dissipation plate; 11. First connecting tube; 12. Second connecting tube; 13. Heat dissipation groove; 14. Connecting ear; 15. Connecting bolt; 16. Fixing hole; 17. Liquid guide tube. Detailed Implementation

[0016] Example 1

[0017] like Figures 1 to 4As shown, this utility model discloses a heat-dissipating servo driver. The technical solution includes a base 1 and a servo driver body 2. Fixing holes 16 are provided at the four corners of the bottom of the base 1. The servo driver body 2 is located at the center of the top of the base 1. Connecting bolts 15 are provided at both the front and rear ends of the servo driver body 2. The connecting bolts 15 pass through connecting ears 14 provided at the bottom of the front and rear sides of the servo driver body 2 and are threaded into screw holes provided on the base 1. The threaded connection of the connecting bolts 15 through the connecting ears 14 on the front and rear sides of the servo driver body 2 and into screw holes on the base 1 ensures that the servo driver body 2 is stable and does not wobble. Mounting plates 8 are provided in the middle of the left and right sides of the servo driver body 2. Through holes are provided in the four corners of the mounting plates 8. The fixing bolts 9 are threadedly connected to the screw holes on the left and right sides of the servo driver body 2. Heat sinks 10 are arranged in an evenly spaced array on the outer side of the mounting plate 8, with first connecting pipes 11 and second connecting pipes 12 spaced apart between them. The first connecting pipes 11 are located at the top front end between the heat sinks 10, and their left and right ends are connected to the interior of the adjacent heat sink 10. The second connecting pipes 12 are located at the bottom rear end between the heat sinks 10, and their left and right ends are connected to the interior of the adjacent heat sink 10. Liquid guide pipes 17 are respectively provided at the bottom outer side of the heat sinks 10 at both the front and rear ends of the mounting plate 8, and these liquid guide pipes 17 are connected to the cooling unit 5 located at the bottom of the base 1. Next, the cooling unit 5 includes a pump body 51, a U-shaped fixed tube 52, a liquid storage tank 53, a liquid injection pipe 55, a return pipe 56, and pipe connectors 57. Two U-shaped fixed tubes 52 are provided, one at the front end and one at the rear end of the base 1. Pipe connectors 57 are provided at the top left and right ends of each U-shaped fixed tube 52, and these connectors 57 are connected to the liquid guide pipe 17. A liquid storage tank 53 is located between the U-shaped fixed tubes 52 and is fixedly installed at the bottom center of the base 1. A liquid injection pipe 55 is provided at the front end of the liquid storage tank 53, and a sealing cap is threaded onto the front end of the injection pipe 55. A return pipe 56 is connected to the front end of the liquid storage tank 53, and the other end of the return pipe 56 is connected to the bottom of the U-shaped fixed tube 52 at the front end of the base 1. The liquid storage tank 53... A pump body 51 is installed at the rear end and is fixedly mounted on the bottom of the base 1. The liquid inlet pipe of the pump body 51 is connected to the bottom of the rear end of the liquid storage tank 53, and the liquid outlet pipe of the pump body 51 is connected to the bottom of the U-shaped fixed pipe 52 at the rear end of the base 1. By starting the pump body 51, the coolant in the liquid storage tank 53 is drawn out and sent into the U-shaped fixed pipe 52 through the liquid outlet pipe. The coolant flows in the U-shaped fixed pipe 52 and enters the liquid guide pipe 17 through the pipe joint 57, and then flows into the heat sink 10. The heat sink 10 uses the principle of liquid conduction to remove the heat generated by the servo drive body 2. The coolant after absorbing heat through the heat sink 10 flows out through the second connecting pipe 12 and returns to the liquid storage tank 53 through the return pipe 56.After completing the heat dissipation cycle, the cooling unit 5 also includes a temperature sensor 54, which is located at the bottom of the liquid storage tank 53. The detection end of the temperature sensor 54 is located at the bottom inner side of the liquid storage tank 53. The temperature sensor 54 monitors the temperature of the coolant in the liquid storage tank 53 in real time. Heat dissipation slots 13 are arranged in an equidistant array on the front and rear sides of the heat dissipation plate 10. A heat dissipation window 4 is provided below the heat dissipation plate 10. A cooling fan 6 is fixedly installed on the bottom inner side of the heat dissipation window 4. A protective net 7 is provided on the top inner side of the heat dissipation window 4. The operation of the cooling fan 6 allows airflow to pass through the heat dissipation plate 10. The base 1 includes a pump body 51 and a cooling vent 13 to enhance airflow and accelerate heat dissipation. It also includes a controller 3, located on the upper right front surface of the base 1. The controller 3's output is electrically connected to the input of the pump body 51 and the cooling fan 6, while its input is electrically connected to the output of the temperature sensor 54 and an external power supply. The controller 3 allows operators to easily control the pump body 51 and the cooling fan 6. Simultaneously, the controller 3 receives signals from the temperature sensor 54, enabling the removal of the sealing cap on the injection pipe 55 to replace the coolant in the storage tank 53.

[0018] The working principle of this utility model is as follows: First, the heat-dissipating servo drive body 2 is stably installed in the required working position through the fixing hole 16 on its base 1. As the core component, the servo drive body 2 is installed at the top center of the base 1. The connecting bolts 15 pass through the connecting ears 14 on the front and rear sides of the servo drive body 2 and are threadedly connected to the screw holes on the base 1 to ensure that the servo drive body 2 is stable and does not shake. When the servo drive starts working, it will generate a certain amount of heat. In order to effectively dissipate heat, the heat dissipation plates 10 on the mounting plates 8 located in the middle of the left and right sides of the servo drive body 2 will start to play their role. The heat dissipation plates 10 are connected to each other through the first connecting pipe 11 and the second connecting pipe 12 to form a closed cooling liquid circulation channel. Second, the pump body 51 is started by the controller 3 to draw out the cooling liquid in the liquid storage tank 53 and send it into the liquid delivery pipe. The coolant flows through the U-shaped fixed tube 52 and enters the liquid guide tube 17 through the pipe joint 57, then flows into the heat sink 10. The heat sink 10 uses the principle of liquid conduction to carry away the heat generated by the servo drive body 2. After the coolant absorbs heat through the heat sink 10, it flows out through the second connecting pipe 12 and returns to the liquid storage tank 53 through the return pipe 56, completing the heat dissipation cycle. In order to further improve the heat dissipation effect, the cooling fan 6 at the bottom inside the heat dissipation window 4 starts to work, generating airflow. Through the heat dissipation groove 13 on the heat sink 10, the airflow is enhanced and the heat dissipation is accelerated. Finally, the temperature sensor 54 monitors the temperature of the coolant in the liquid storage tank 53 in real time and transmits the temperature signal to the controller 3. When the temperature of the coolant reaches the set temperature, the sealing cap on the injection pipe 55 can be removed to replace the coolant in the liquid storage tank 53.

[0019] The circuit connection involved in this utility model is a common method used by those skilled in the art, and technical inspiration can be obtained through a limited number of experiments. It belongs to the widely used prior art.

[0020] Components not described in detail in this article are existing technologies.

[0021] While the specific embodiments of this utility model have been described in detail above, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model. Modifications or variations that do not involve creative labor are still within the protection scope of this utility model.

Claims

1. A heat-dissipating servo driver, comprising a base (1) and a servo driver body (2), wherein fixing holes (16) are respectively provided at the four corners of the bottom of the base (1), and the servo driver body (2) is provided at the center of the top of the base (1), characterized in that, Mounting plates (8) are respectively provided on the middle of the left and right sides of the servo driver body (2). Fixing bolts (9) provided in the four corner through holes of the mounting plates (8) are threadedly connected to the screw holes provided on the left and right sides of the servo driver body (2). Heat sinks (10) are arranged in an evenly spaced array on the outer side of the mounting plates (8), and first connecting pipes (11) and second connecting pipes (12) are respectively arranged at intervals between the heat sinks (10). The first connecting pipes (11) are respectively located at the top front end between the heat sinks (10), and the left and right ends of the first connecting pipes (11) are respectively connected to the interior of the adjacent heat sinks (10). The second connecting pipe (12) is respectively set at the bottom rear end between the heat sink (10), and the left and right ends of the second connecting pipe (12) are respectively connected to the interior of the adjacent heat sink (10). The bottom of the heat sink (10) located at the front and rear ends of the mounting plate (8) is respectively provided with liquid guide pipe (17), and the liquid guide pipe (17) is respectively connected to the cooling unit (5) set at the bottom of the base (1). A heat dissipation window (4) is provided below the heat sink (10), and a heat dissipation fan (6) is fixedly installed on the bottom inner side of the heat dissipation window (4). A protective net (7) is respectively provided on the top inner side of the heat dissipation window (4).

2. The heat-dissipating servo driver according to claim 1, characterized in that: The cooling unit (5) includes a pump body (51), a U-shaped fixed tube (52), a liquid storage tank (53), a liquid injection pipe (55), a return pipe (56), and a pipe connector (57). Two U-shaped fixed tubes (52) are provided, one at the front end and one at the rear end of the base (1). Pipe connectors (57) are provided at the top left and right ends of each U-shaped fixed tube (52), and the pipe connectors (57) are connected to the liquid guide pipe (17). A liquid storage tank (53) is provided between the U-shaped fixed tubes (52). The liquid storage tank (53) is fixedly installed at the bottom center of the base (1). The front of the liquid storage tank (53)... An injection pipe (55) is provided at one end, and a sealing cap is threaded onto the front end of the injection pipe (55). A return pipe (56) is connected to the front end of the storage tank (53), and the other end of the return pipe (56) is connected to the bottom of the U-shaped fixed pipe (52) at the front end of the base (1). A pump body (51) is provided at the rear end of the storage tank (53), and the pump body (51) is fixedly installed at the bottom of the base (1). The liquid inlet pipe of the pump body (51) is connected to the bottom of the rear end of the storage tank (53), and the liquid outlet pipe of the pump body (51) is connected to the bottom of the U-shaped fixed pipe (52) at the rear end of the base (1).

3. A heat-dissipating servo driver according to claim 2, characterized in that: The cooling unit (5) also includes a temperature sensor (54), which is located at the bottom of the liquid storage tank (53), with the detection end of the temperature sensor (54) located at the bottom inner side of the liquid storage tank (53).

4. A heat-dissipating servo driver according to claim 1, characterized in that: The servo driver body (2) is provided with connecting bolts (15) at both the front and rear ends. The connecting bolts (15) pass through the connecting ears (14) provided at the bottom of the front and rear sides of the servo driver body (2) and are threaded to the screw holes provided on the base (1).

5. A heat-dissipating servo driver according to claim 1, characterized in that: The heat sink (10) has heat sink grooves (13) arranged at equal intervals on its front and rear sides.

6. A heat-dissipating servo driver according to claim 1, characterized in that: It also includes a controller (3), which is located on the upper surface of the base (1) at the right front end. The output end of the controller (3) is electrically connected to the pump body (51) and the input end of the cooling fan (6). The input end of the controller (3) is electrically connected to the temperature sensor (54) and the output end of the external power supply.