Turnover type de-molding device for bread

Abstract

The utility model relates to the field of demoulding devices, in particular to a turnover type bread demoulding device, which comprises a frame and a controller, a transmission mechanism is connected onto the frame through two oppositely arranged support plates, a conveying channel for driving a bread baking tray is formed on the transmission mechanism, a guide plate is arranged at the feeding end of the transmission mechanism, and the controller is connected with the controller. A clamping turnover mechanism used for clamping the baking tray is arranged in the middle of the transmission mechanism, the clamping turnover mechanism is composed of a clamping plate, a rotating shaft and a turnover motor, one tail end of the rotating shaft penetrates through the supporting plate and is connected with the turnover motor through a coupler, the turnover motor can drive the rotating shaft to drive the clamping plate to enable the clamped baking tray to rotate along the rotating shaft, and therefore the baking tray can be rapidly turned over; the turnover baking tray falls on the transmission mechanism, the bread falls on the receiving conveyor belt, and the baking tray enters the next process under the conveying of the transmission mechanism, so that the subsequent collection and treatment are facilitated, the demolding efficiency and accuracy are improved, and the production efficiency is further improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a demoulding device field, concretely relates to bread turnover type demoulding device. BACKGROUND

[0002] As one of the common food in people's daily life, the demoulding link in the production process of bread is very important to guarantee the quality and shape of bread. Bread demoulding refers to taking the baked bread out of the mould so as to carry out subsequent cooling, packaging and other processes. In bread production, the demoulding process not only requires high efficiency and speed, but also must guarantee the integrity and beauty of bread. Therefore, an efficient and stable bread demoulding device is particularly important.

[0003] With the rapid development of the baking industry, the production of bread has gradually changed from traditional manual production to automatic production. As one of the key equipment of the bread production line, the bread demoulding device is an indispensable link in the bread production process, and its technical performance directly affects the production efficiency and product quality of bread.

[0004] At present, the bread demoulding methods mainly include manual demoulding and mechanical demoulding. Manual demoulding relies on the experience and skill of workers, and is tedious and prone to errors. Mechanical demoulding realizes automatic demoulding through mechanical equipment, improving the demoulding efficiency and stability. However, the traditional bread demoulding method mainly relies on manual operation, which is not only low in efficiency, but also easy to damage the bread and affect the quality of the bread. In addition, the mechanical components of the existing turnover demoulding device are complex, which increases the manufacturing cost and maintenance difficulty of the device. Moreover, the turnover structure of the demoulding device is generally a mechanical clamp jaw, which is complex in structure and increases the operation difficulty and cost. It is not easy to quickly turn over and demould the bread baking tray, which affects the demoulding effect and production efficiency of the bread. SUMMARY

[0005] The utility model aims at solving the above defects, providing bread turnover type demoulding device, to solve the technical problem of the structure of bread demoulding device being complex, not easy to quickly turn over and demould the bread baking tray, which affects the demoulding effect and production efficiency.

[0006] The utility model aims at solving the above defects, providing bread turnover type demoulding device, to solve the technical problem of the structure of bread demoulding device being complex, not easy to quickly turn over and demould the bread baking tray, which affects the demoulding effect and production efficiency.

[0007] The bread turnover demoulding device comprises a rack and a controller arranged on the side of the rack, a transmission mechanism is connected to the rack through two oppositely arranged supporting plates, the transmission mechanism is obliquely arranged between the supporting plates, the transmission mechanism forms an inlet end and an outlet end, a conveying track for conveying the bread baking tray is formed on the transmission mechanism, a guide plate for matching the conveying track is arranged at the inlet end of the transmission mechanism, a clamping and turnover mechanism for clamping the baking tray is arranged at the middle part of the transmission mechanism, the clamping and turnover mechanism comprises a clamping plate, a rotating shaft and a turnover motor, the end of the rotating shaft is connected to the supporting plate, one end of the rotating shaft is connected to the turnover motor through a shaft coupling penetrating through the supporting plate, the clamping plate is arranged at the middle part of the rotating shaft close to the conveying track, and the end of the clamping plate extends to the conveying track, the turnover motor can drive the rotating shaft to rotate the clamping plate to rotate the clamping baking tray along the rotating shaft, so that the baking tray can be quickly turned over, and the turned over baking tray falls on the transmission mechanism, and a receiving conveyor belt is arranged on the outlet end of the rack close to the transmission mechanism.

[0008] Further in the above description, the transmission mechanism comprises a driving shaft, a driven shaft and a plurality of conveying belts, the driving shaft and the driven shaft are respectively arranged at the two ends of the supporting plate, one end of the driving shaft is connected to a driving motor penetrating through the supporting plate, one end of the conveying belt sequentially penetrates through the driving shaft and the driven shaft, and the other end of the conveying belt is connected in a closed loop, and the conveying track is formed by the two adjacent conveying belts.

[0009] Optionally, the conveying belts are arranged in pairs, the conveying track is formed between the conveying belts, and the baking tray can be transported by the conveying belts to the clamping and turnover mechanism for subsequent demoulding work, thereby improving the production efficiency.

[0010] Further in the above description, a plurality of baffles are connected to the driving shaft and the driven shaft, the baffles are distributed on the two sides of the conveying track, and the upper surfaces of the baffles are exposed to the top of the conveying track. The baffles are arranged on the two sides of the conveying track to form a limiting position on the two sides of the conveying track, so that the baking tray can be stably conveyed along the conveying track.

[0011] Further in the above description, the guide plate is arranged on one side of the supporting plate, and a guide groove for matching the conveying track is formed on the guide plate.

[0012] Optionally, the guide groove is in communication with the conveying track, and the side surface of the guide plate is connected to the external bread baking tunnel furnace, so that the tunnel furnace enters the corresponding conveying track for transmission along the guide groove of the guide plate.

[0013] Further in the above description, a material blocking cylinder is connected to the side of the rack close to the guide plate, the telescopic shaft of the material blocking cylinder extends to the conveying track, and a first detection sensor is connected to the side of the rack. The material blocking cylinder can space the baking tray on the conveying track through the telescopic shaft, so that the baking tray is intermittently conveyed, thereby improving the stability of the conveying.

[0014] Further in the above description, the rotating shaft is installed between the two support plates, the clamping plates are provided with two, and the two clamping plates are matched with the outer surface of the rotating shaft through the connecting part and are connected with the rotating shaft through the bolts, the two clamping plates are oppositely arranged on the rotating shaft, the two ends of the clamping plate extend to the conveying track, the clamping grooves are formed between the two clamping plates, the support plate is provided with a support, one end of the support extends to the clamping groove and is connected with the second detection sensor.

[0015] Optionally, the two ends of the clamping plate are distributed with clamping grooves, so that the clamping groove at one end clamps the baking tray to rotate to the discharge end, the rotated baking tray falls on the conveying track, the bread in the baking tray falls on the receiving conveying belt through the conveying track, and the baking tray enters the baking tray storage process under the conveying of the conveying track, when the baking tray rotates, the clamping groove at the other end rotates to the feeding end, so that the material blocking cylinder is convenient to discharge and clamp after discharging, so that the efficiency of reciprocating rotation is improved, the efficiency of clamping, overturning and conveying of the baking tray is improved, and the production efficiency is improved.

[0016] Further in the above description, one end of the clamping plate is connected with a pressing net, and the other end of the clamping plate is connected with a supporting plate. The pressing nets and the supporting plates on the two clamping plates are oppositely arranged, the clamping stability of the baking tray can be improved through the supporting plate, and the bread in the baking tray can be prevented from falling off during rotation through the pressing net, so that the rapid overturning and demolding efficiency and the production efficiency of the bread are improved.

[0017] Further in the above description, the receiving conveying belt is installed on the rack, the receiving conveying belt is arranged below the conveying track, one end of the receiving conveying belt extends to the outside of the rack, and the rack is connected with the material disc conveying belt near the discharge end of the transmission mechanism. After the baking tray is overturned, the baking tray moves along the conveying belt, the bread in the baking tray falls off from the baking tray and falls on the receiving conveying belt through the material disc conveying belt, and then the receiving conveying belt can convey the bread to the next process.

[0018] The utility model discloses a beneficial effect: the guide plate is set up in the feeding end of transmission mechanism, can ensure that the bread baking tray accurately enters conveying track, has improved the accuracy and reliability of device, through the transmission mechanism of inclination installation, it is favorable to the stable sliding transportation of bread baking tray under the transportation of transmission mechanism, simultaneously, the conveying track on transmission mechanism ensures that the baking tray can stably, orderly transmission, prevented the shaking and misplacement of baking tray in the transmission process, after entering the clamping overturning mechanism, the baking tray is clamped by the clamping plate, under the rotation of the rotating shaft of overturning motor drive, the baking tray of clamping of clamping plate is driven to overturn, the baking tray falls on conveying track and is conveyed after placing, so that the bread in the baking tray can fall on the receiving conveying belt through the conveying track after separating from the baking tray, and the baking tray enters the next process under the conveying of transmission mechanism, is convenient for subsequent collection and processing, improves the efficiency and accuracy of demolding, and further improves production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a perspective view of a front view angle of the embodiment;

[0020] Figure 2 is a perspective view of a front view angle of the embodiment; Figure 1 is a partial enlarged view of A in the middle;

[0021] Figure 3 is a perspective view of a rear view angle of the embodiment;

[0022] Figure 4 is a schematic view of the internal structure of the embodiment;

[0023] Figure 5 is a sectional view of the embodiment;

[0024] In the drawings, the reference numerals are respectively: 1 - rack, 2 - controller, 3 - support plate, 4 - feeding channel, 5 - guide plate, 6 - clamping and overturning mechanism, 61 - clamping plate, 62 - rotating shaft, 63 - overturning motor, 7 - material collecting conveyor belt, 8 - transmission mechanism, 81 - driving shaft, 82 - driven shaft, 83 - conveying belt, 84 - driving motor, 9 - baffle, 10 - material guide groove, 11 - material blocking cylinder, 12 - first detection sensor, 13 - connecting part, 14 - clamping groove, 15 - support, 16 - second detection sensor, 17 - pressing net, 18 - supporting plate, 19 - tray conveyor belt. DETAILED DESCRIPTION

[0025] The utility model will be described in further detail below in combination with the drawings and specific embodiments.

[0026] In the embodiment, referring to Figures 1-5 The specific bread overturning demolding device comprises a rack 1 and a controller 2 arranged on the side of the rack 1, a transmission mechanism 8 is connected to the rack 1 through two oppositely arranged support plates 3, the transmission mechanism 8 is obliquely installed between the support plates 3, the transmission mechanism 8 forms an inlet end and an outlet end, a feeding channel 4 for transmitting a bread baking tray is formed on the transmission mechanism 8, a guide plate 5 for matching the feeding channel 4 is arranged at the inlet end of the transmission mechanism 8, a clamping and overturning mechanism 6 for clamping the baking tray is arranged at the middle part of the transmission mechanism 8, the clamping and overturning mechanism 6 is composed of a clamping plate 61, a rotating shaft 62 and an overturning motor 63, the end of the rotating shaft 62 is connected to the support plate 3, one end of the rotating shaft 62 penetrates through the support plate 3 and is connected to the overturning motor 63 through a shaft coupling, the clamping plate 61 is installed at the middle part of the rotating shaft 62 close to the feeding channel 4, and the end of the clamping plate 61 extends to the feeding channel 4, the overturning motor 63 can drive the rotating shaft 62 to rotate the clamping plate 61 to rotate the clamped baking tray along the rotating shaft 62, so that the baking tray can be quickly overturned, and the overturned baking tray falls on the transmission mechanism 8, and a material collecting conveyor belt 7 is arranged on the outlet end of the transmission mechanism 8 close to the rack 1.

[0027] The transmission mechanism 8 comprises a driving shaft 81, a driven shaft 82 and a conveying belt 83, the driving shaft 81 and the driven shaft 82 are respectively installed at two ends of the support plate 3, one end of the driving shaft 81 is connected with a driving motor 84 penetrating through the support plate 3, one end of the conveying belt 83 penetrates through the driving shaft 81 and the driven shaft 82 in sequence and is connected with the other end of the conveying belt 83 in a closed loop, and the conveying channel 4 is formed by the adjacent two conveying belts 83.

[0028] Optionally, the conveying belts 83 are arranged in pairs, the conveying channel 4 is formed between the conveying belts 83, and the baking tray can be transported by the conveying belts 83 so as to be conveyed to the clamping and overturning mechanism 6 for subsequent demolding work, thereby improving the production efficiency.

[0029] The driving shaft 81 and the driven shaft 82 are connected with baffles 9, the baffles 9 are distributed on both sides of the conveying channel 4, and the upper surfaces of the baffles 9 are exposed to the top of the conveying channel 4. The baffles 9 are arranged on both sides of the conveying channel 4, so that the baffles 9 form a limiting position on both sides of the conveying channel 4, thereby enabling the baking tray to be stably conveyed along the conveying channel 4.

[0030] The guide plate 5 is arranged on one side of the support plate 3, and the guide plate 5 is provided with a guide groove 10 matched with the conveying channel 4.

[0031] Optionally, the guide groove 10 is arranged in communication with the conveying channel 4, and the side surface of the guide plate 5 is connected with the external bread baking tunnel furnace, so that the tunnel furnace enters the corresponding conveying channel 4 along the guide groove 10 of the guide plate 5 for transmission.

[0032] The rack 1 is connected with a material blocking cylinder 11 on the side close to the guide plate 5, the telescopic shaft of the material blocking cylinder 11 extends towards the conveying channel 4, and the side surface of the rack 1 is connected with a first detection sensor 12. The material blocking cylinder 11 is arranged to space the baking tray on the conveying channel 4 through the telescopic shaft, so as to intermittently convey the baking tray and improve the stability of conveying.

[0033] The rotating shaft 62 is installed between the two support plates 3, the clamping plates 61 are arranged in two, the two clamping plates 61 are matched with the outer surface of the rotating shaft 62 through the connecting portions 13 and are connected with the rotating shaft 62 through bolts, the two clamping plates 61 are oppositely arranged on the rotating shaft 62, the two ends of the clamping plates 61 extend towards the conveying channel 4, the clamping groove 14 is formed between the two clamping plates 61, the support plate 3 is provided with a support 15, one end of the support 15 extends towards the clamping groove 14 and is connected with a second detection sensor 16.

[0034] Optionally, the two ends of the clamping plate 61 are provided with clamping grooves 14, so that the clamping groove 14 at one end clamps the baking tray to rotate towards the discharge end, and the rotated baking tray falls on the conveying track 4, so that the bread in the baking tray falls on the receiving conveyor belt 7 through the conveying track 4, and the baking tray enters the baking tray storage process under the conveying of the conveying track 4. When it rotates, the clamping groove 14 at the other end rotates towards the feeding end, so that the blocking cylinder 11 can clamp after discharging, so as to improve the efficiency of the reciprocating rotation of the baking tray clamping and rotating conveying, thereby improving the production efficiency.

[0035] One end of the clamping plate 61 is connected with the pressing net 17, and the other end of the clamping plate 61 is connected with the supporting plate 18. The pressing net 17 and the supporting plate 18 on the two clamping plates 61 are oppositely arranged, the supporting plate 18 can improve the clamping stability of the baking tray, and the pressing net 17 can prevent the bread in the baking tray from falling during rotation, thereby improving the rapid turnover and demolding efficiency of the bread and the production efficiency.

[0036] The receiving conveyor belt 7 is installed on the rack 1, the receiving conveyor belt 7 is arranged below the conveying track 4, one end of the receiving conveyor belt 7 extends towards the outside of the rack 1, and the rack 1 is connected with the tray conveying belt 19 near the discharge end of the transmission mechanism 8. After the baking tray is turned over, the baking tray moves along the conveying belt 83, the bread in the baking tray falls from the baking tray, and falls on the receiving conveying belt 83 through the tray conveying belt 19, and then is conveyed to the next process through the receiving conveying belt 83.

[0037] In the embodiment, the clamping plate 61 is composed of upper and lower clamping plates 61, and two clamping grooves 14 are formed between the upper and lower clamping plates 61 by the rotating shaft 62.

[0038] In the embodiment, the conveying belt 83 is provided with four conveying belts 83, the conveying track 4 is formed by the adjacent two conveying belts 83, the width of the conveying track 4 is matched with the width of the guide groove 10, and the distance between the adjacent two conveying belts 83 is matched with the baking tray.

[0039] In the embodiment, the blocking cylinder 11 is provided with two blocking cylinders 11, and the telescopic shafts of the two blocking cylinders 11 extend towards the conveying track 4.

[0040] The specific use principle in the embodiment is that the material guide plate 5 is connected with the external bread baking tunnel furnace, the material guide groove 10 on the material guide plate 5 is matched with the conveying track 4, the bread baking tray can accurately enter the conveying track 4, the accuracy and reliability of the device are improved, the baking tray on the conveying track 4 can be stably and orderly transmitted under the driving of the conveying belt 83 through the inclined installation of the transmission mechanism 8, the shaking and misplacement of the baking tray in the transmission process are prevented, the baking tray on the conveying belt 83 enters the clamping groove 14 and is clamped by the clamping plate 61 after the baking tray is clamped by the clamping plate 61 under the driving of the rotating shaft 62 by the overturning motor 63, the baking tray clamped by the clamping plate 61 is overturned under the rotation of the rotating shaft 62 by the overturning motor 63, after the overturning is completed, the baking tray on the blocking cylinder 11 is detected by the first detection sensor 12, the extension shaft of the blocking cylinder 11 is retracted, the baking tray is conveyed to the next clamping groove 14 under the conveying of the conveying belt 83, the baking tray is placed and falls on the conveying track 4 for conveying, the bread in the baking tray can be separated from the baking tray and fall on the receiving conveying belt 7 through the conveying track 4, and the baking tray falls on the material tray conveying belt 19 under the conveying of the transmission mechanism 8 and enters the next process, the demolding efficiency and accuracy are improved, and the production efficiency is improved.

[0041] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application is disclosed as above, it is not intended to limit the present application. Any skilled person in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution of the present application, and any simple modification, equivalent change and modification of the above embodiment belong to the scope of the technical solution of the present application.

Claims

1. A bread turnover demoulding device, comprising a frame and a controller arranged on the side of the frame, a transmission mechanism is connected to the frame through two oppositely arranged support plates, the transmission mechanism is obliquely installed between the support plates, the transmission mechanism forms an inlet end and an outlet end, characterized in that: The transmission mechanism is provided with a conveying track for the bread baking tray, the feeding end of the transmission mechanism is provided with a guide plate for matching the conveying track, the middle part of the transmission mechanism is provided with a clamping and overturning mechanism for clamping the baking tray, the clamping and overturning mechanism is composed of a clamping plate, a rotating shaft and an overturning motor, the end of the rotating shaft is connected with the support plate, one end of the rotating shaft is connected with the overturning motor through the shaft coupling, the clamping plate is installed on the middle part of the rotating shaft close to the conveying track, the end of the clamping plate extends to the conveying track, the overturning motor can drive the rotating shaft to rotate the clamping plate to rotate the clamping baking tray, so that the baking tray can be quickly overturned, and the overturned baking tray falls on the transmission mechanism, and the discharge end of the rack close to the transmission mechanism is provided with a material collecting conveyor belt.

2. The bread turnover demolding device according to claim 1, characterized in that: The transmission mechanism comprises a driving shaft, a driven shaft and a plurality of conveying belts, the driving shaft and the driven shaft are respectively installed on the two ends of the support plate, one end of the driving shaft is connected with a driving motor through the support plate, one end of the conveying belt sequentially passes through the driving shaft and the driven shaft, and the other end of the conveying belt is connected in a closed loop, and the conveying track is composed of two adjacent conveying belts.

3. The bread turnover demolding device according to claim 2, characterized in that: A plurality of baffles are connected to the driving shaft and the driven shaft, the baffles are distributed on both sides of the conveying track, and the upper surfaces of the baffles are exposed to the top of the conveying track.

4. The bread turnover demolding device according to claim 1, characterized in that: The guide plate is arranged on one side of the support plate, and the guide plate is provided with a guide groove for matching the conveying track.

5. The bread turnover demolding device according to claim 4, characterized in that: The rack is connected with a material blocking cylinder on one side close to the guide plate, the telescopic shaft of the material blocking cylinder extends to the conveying track, and the side surface of the rack is connected with a first detection sensor.

6. The bread turnover demolding device according to claim 1, characterized in that: The rotating shaft is installed between the two support plates, the clamping plate is provided with two clamping plates, the two clamping plates are matched with the outer surface of the rotating shaft through the connecting part, and the two clamping plates are connected with the rotating shaft through bolts, the two clamping plates are arranged on the rotating shaft in opposition, the two ends of the clamping plate extend to the conveying track, a clamping groove is formed between the two clamping plates, a support is arranged on the support plate, one end of the support extends to the clamping groove and is connected with a second detection sensor.

7. The bread turnover demolding device according to claim 6, characterized in that: One end of the clamping plate is connected with a pressing net, and the other end of the clamping plate is connected with a supporting plate.

8. The bread turnover demolding device according to any one of claims 1 to 7, characterized in that: The material collecting conveyor belt is installed on the rack, the material collecting conveyor belt is arranged below the conveying track, one end of the material collecting conveyor belt extends to the outside of the rack, and the discharge end of the rack close to the transmission mechanism is connected with a material tray conveying belt.

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