UV coating bubble eliminating device
By designing a UV coating bubble elimination device, which utilizes components such as a motor-driven cleaning roller, bidirectional spiral blades, and anilox roller, the problem of bubbles in the UV coating process is solved, achieving a smooth and uniform dispersion of the coating surface and improving the curing effect of the coating.
Patent Information
- Application Number
- CN202422893324.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-27
AI Technical Summary
Existing UV coatings are prone to generating bubbles during the coating process, resulting in an uneven surface. This is especially true in thin film coating, where it is difficult to effectively eliminate bubbles, thus affecting the curing effect of the coating.
A UV coating bubble elimination device was designed, including a conveyor belt mechanism, a cleaning component, a feeding component, and a defoaming component. Through components such as a motor-driven cleaning roller, a bidirectional spiral blade, an anilox roller, and a smoothing roller, the device cleans the substrate surface and eliminates bubbles, ensuring uniform dispersion and smoothness of the coating.
It effectively eliminates air bubbles in UV coatings, improves the surface smoothness and curing effect of the coating, and ensures the quality of film coating.
Smart Images

Figure CN223555563U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to UV paint technical field, concretely is a kind of UV paint bubble elimination device. BACKGROUND
[0002] UV paint refers to the paint using UV radiation solidification, UV paint can be applied to ink printing and exposure to UV irradiation, its solid content can be as high as 100%, so there is no volatile component and pollutes the environment, high solid content can also make it be applied to very thin film, UV curing coating can also be applied to coating glass and plastic, wood, aluminum beverage bottle etc., UV paint in application process, bubble appears as interference factor, the reason of UV paint foaming usually is: the bubble generated in the production process of UV material and soluble salt, wax, oil stain, dust and other substances existing on the surface of base material;Bubble after breaking, it will lead to the uneven surface of UV paint.
[0003] The existing UV paint is usually cleaned after being coated on the surface of base material, UV paint is brushed by brush roller, the bubble in UV paint is broken, then the base material and UV paint are vibrated by vibration motor, and UV paint is vibrated flat, when UV paint is coated thin, it is not convenient to vibrate the UV paint around broken bubble to fill the broken bubble, which can easily lead to uneven surface of UV paint after solidification, and when UV paint is fed, part of air can be dispersed into multiple small bubbles, which can lead to the increase of bubble in UV paint, and it is not convenient to reduce the mixed air when UV paint is discharged. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of UV paint bubble elimination device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of UV paint bubble elimination device, including conveying belt mechanism, the defoaming mechanism is fixedly arranged above the conveying belt mechanism, and the defoaming mechanism includes:
[0007] Cleaning assembly is fixedly installed above conveying belt mechanism;
[0008] Discharge assembly is fixedly installed above conveying belt mechanism at the side of cleaning assembly, and the discharge assembly includes support frame fixedly installed above conveying belt mechanism, rubber pad is fixedly installed in the inside of support frame, discharge pipe is fixedly installed between the two rubber pads, bidirectional spiral blade is rotatably connected in the inside of discharge pipe, and No.
[0009] The defoaming component is fixedly installed above the conveyor belt mechanism on one side of the discharge pipe.
[0010] Furthermore, toothed baffles are symmetrically and movably embedded on both ends of the feeding pipe, and a No. 4 motor is fixedly installed on both ends of the feeding pipe. A gear is fixedly installed on the output end of the No. 4 motor, and the gear is meshed with the toothed baffle for transmission.
[0011] Furthermore, a feeding bin is fixedly installed on the outer surface of the feeding pipe, a guide plate is fixedly installed on the lower surface of the feeding pipe, and a second motor capable of driving the bidirectional spiral blades to rotate is fixedly installed at one end of the feeding pipe.
[0012] Furthermore, the cleaning component includes:
[0013] The air-gathering pipe is fixedly installed above the conveyor belt mechanism;
[0014] The No. 1 dust collection hood is fixedly connected to one side of the air collection pipe;
[0015] The No. 2 dust collection hood is fixedly connected to the other side of the air collection pipe;
[0016] The cleaning roller is rotatably connected between the No. 1 dust collection hood and the No. 2 dust collection hood via a bracket.
[0017] Preferably, a No. 1 motor capable of driving the cleaning roller to rotate is fixedly installed on one side surface of the conveyor belt mechanism, a fan is fixedly installed at the support leg of the conveyor belt mechanism, the air inlet of the fan is fixedly connected to the air collection pipe, and a sponge strip is fixedly installed at the lower end of the No. 2 dust collection hood.
[0018] Furthermore, the defoaming component includes:
[0019] Multiple support rings are symmetrically and fixedly installed above the conveyor belt mechanism;
[0020] The anilox roller is rotatably connected between two support rings;
[0021] The smoothing roller is rotatably connected between the other two support rings.
[0022] Preferably, a second vibrating motor is fixedly installed inside the anilox roller, and a third motor capable of rotating the smoothing roller is fixedly installed on the other side surface of the conveyor belt mechanism. A belt drive assembly is fixedly connected to one end of the smoothing roller and the anilox roller.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] 1、through the No. 1 motor operation, the cleaning roller sweeps the dust on its surface into the No. 1 dust cover, the fan operates, the dust is sucked out, the sponge strip of the No. 2 dust cover wipes the substrate and adsorbs the remaining small part of dust, improves the cleaning effect, thereby avoiding the dust on the surface of the substrate affecting the UV coating foaming.
[0025] 2, the No. 2 motor operates, drives the bidirectional spiral blade to rotate, pushes and extrudes the UV coating to two sides, extrudes the air in the UV coating, makes it discharge from the top, at the same time, the No. 1 vibration motor operates, makes the whole downpipe vibrate, assists the air in the UV coating to discharge, thereby uniformly dispersing the UV coating to the downhole through the downer assembly, and at the same time, the air bubbles in the UV coating are discharged through extrusion in the dispersion process.
[0026] 3, the No. 3 motor operates, makes the anilox roller and the smoothing roller rotate at the same time, the anilox roller extrudes the substrate and the UV coating, carries out bubble elimination, at the same time, the No. 2 vibration motor operates, makes the anilox roller vibrate, assists the anilox roller to discharge the air bubbles in the UV coating, and preliminarily vibrates and uniformly the UV coating, then the smoothing roller rotates and presses the surface of the UV coating, smooths the UV coating, thereby improving the bubble elimination effect, at the same time, the relatively thin UV coating is vibrated uniformly in time, the surface flatness of the UV coating after solidification is improved.
[0027] 4, the No. 4 motor operates, is driven through the gear and the toothed groove of the toothed baffle, makes the toothed baffle move, exposes the downhole path below the downpipe, adjusts the downhole path, makes it adapt to the substrate feeding of different widths. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is the overall structure schematic diagram of the utility model;
[0029] Figure 2 It is the side sectional structure schematic diagram of the downer assembly in the utility model;
[0030] Figure 3 It is the vertical sectional structure schematic diagram of the downer assembly and the bubble removing assembly in the utility model;
[0031] Figure 4 It is the vertical sectional structure schematic diagram of the cleaning assembly in the utility model;
[0032] Figure 5 It is the bubble removing assembly structure schematic diagram in the utility model.
[0033] As shown in the figure: 1, conveying belt mechanism; 2, cleaning assembly; 201, gas collecting pipe; 202, No. 1 dust collecting cover; 203, No. 2 dust collecting cover; 204, sponge strip; 205, fan; 206, cleaning roller; 207, No. 1 motor; 3, discharging assembly; 301, support frame; 302, rubber pad; 303, discharging pipe; 304, discharging bin; 305, guide plate; 306, bidirectional spiral blade; 307, No. 2 motor; 308, No. 1 vibration motor; 4, bubble removing assembly; 401, support ring; 402, anilox roller; 403, smoothing roller; 404, belt transmission assembly; 405, No. 3 motor; 406, No. 2 vibration motor; 5, toothed baffle; 501, No. 4 motor; 502, gear. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] Please refer to Figures 1-5 In the embodiments of the present application, a UV coating bubble eliminating device comprises a conveying belt mechanism 1, a defoaming mechanism is fixedly arranged above the conveying belt mechanism 1, the defoaming mechanism comprises: a cleaning assembly 2 fixedly installed above the conveying belt mechanism 1, a discharging assembly 3 fixedly installed above the conveying belt mechanism 1 at one side of the cleaning assembly 2, the discharging assembly 3 comprises support frames 301 fixedly installed above the conveying belt mechanism 1 in a symmetrical manner, rubber pads 302 fixedly installed inside the support frames 301, a discharging pipe 303 fixedly installed between the two rubber pads 302, bidirectional spiral blades 306 rotatably connected inside the discharging pipe 303, a No. 1 vibration motor 308 fixedly installed on the outer surface of the discharging pipe 303, and a bubble removing assembly 4 fixedly installed above the conveying belt mechanism 1 at one side of the discharging pipe 303.
[0036] Specifically, the conveying belt mechanism 1 is used for conveying a base material, so that the base material passes below the cleaning assembly 2, the discharging assembly 3 and the bubble removing assembly 4, the cleaning assembly 2 cleans dust on the surface of the base material, the discharging assembly 3 is used for discharging UV coating and eliminating bubbles in the UV coating, and the bubble removing assembly 4 removes bubbles in the coated UV coating and smoothes the UV coating.
[0037] Embodiment one
[0038] As Figure 1 and Figure 4As shown, in this embodiment, the cleaning assembly 2 comprises: a gas gathering pipe 201 fixedly installed above the conveying belt mechanism 1, a first dust cover 202 fixedly communicated with one side of the gas gathering pipe 201, a second dust cover 203 fixedly communicated with the other side of the gas gathering pipe 201, and a cleaning roller 206 rotatably connected between the first dust cover 202 and the second dust cover 203 through a support. A first motor 207 capable of driving the cleaning roller 206 to rotate is fixedly installed on one side surface of the conveying belt mechanism 1, a fan 205 is fixedly installed at the supporting leg of the conveying belt mechanism 1, the air inlet of the fan 205 is fixedly communicated with the gas gathering pipe 201, and a sponge strip 204 is fixedly installed at the lower end of the second dust cover 203.
[0039] In this embodiment, when the substrate passes below the cleaning assembly 2, the first motor 207 operates to drive the cleaning roller 206 to rotate, so as to sweep the dust on the surface of the cleaning roller 206 into the first dust cover 202. The fan 205 operates to generate suction in the first dust cover 202 and the second dust cover 203, so as to suck out the dust. The sponge strip 204 of the second dust cover 203 wipes the substrate and adsorbs the remaining small amount of dust, so as to improve the cleaning effect, thereby avoiding the influence of the dust on the surface of the substrate on the foaming of the UV coating.
[0040] As shown in Figure 2 and Figure 3 In this embodiment, a feeding bin 304 is fixedly installed on the outer surface of the feeding pipe 303, a guide plate 305 is fixedly installed on the lower end surface of the feeding pipe 303, and a second motor 307 capable of driving the bidirectional helical blade 306 to rotate is fixedly installed on one end of the feeding pipe 303.
[0041] In specific implementation, the UV coating is poured into the feeding pipe 303 from the feeding bin 304. At this time, the two toothed baffles 5 are in the closed state. When the UV coating is higher than the bidirectional helical blade 306, the second motor 307 operates to drive the bidirectional helical blade 306 to rotate, so as to push and extrude the UV coating to the two sides, extrude the air in the UV coating, and make the air discharged from the top. At the same time, the first vibration motor 308 operates to vibrate the entire feeding pipe 303, so as to assist the air in the UV coating to be discharged, thereby uniformly dispersing the UV coating to the feeding port through the feeding assembly 3, and discharging the air bubbles in the UV coating through extrusion in the dispersion process.
[0042] As shown in Figure 3 and Figure 5As shown, in this embodiment, the defoaming component 4 includes: multiple support rings 401 symmetrically fixedly installed above the conveyor belt mechanism 1; an anilox roller 402 rotatably connected between two support rings 401; and a smoothing roller 403 rotatably connected between two other support rings 401. A second vibration motor 406 is fixedly installed inside the anilox roller 402, and a third motor 405 capable of rotating the smoothing roller 403 is fixedly installed on the other side surface of the conveyor belt mechanism 1. A belt drive component 404 is fixedly connected to one end of the smoothing roller 403 and the anilox roller 402.
[0043] In practice, motor 405 operates, and through the transmission assembly 404, it causes the anilox roller 402 and the smoothing roller 403 to rotate simultaneously. The anilox roller 402 squeezes the substrate and UV coating to eliminate air bubbles. At the same time, vibrating motor 406 operates, causing the anilox roller 402 to vibrate, assisting the anilox roller 402 in expelling air bubbles from the UV coating and initially vibrating the UV coating to make it uniform. Then, the smoothing roller 403 rotates and presses over the surface of the UV coating to smooth the UV coating, thereby improving the air bubble elimination effect. At the same time, it also vibrates the thinner UV coating uniformly in time, improving the surface smoothness of the UV coating after curing.
[0044] Example 2
[0045] Based on Example 1, in order to compensate for the problem that the feeding range of the feeding pipe 303 is not easy to control.
[0046] like Figure 2 and Figure 3 As shown, in this embodiment, toothed baffles 5 are symmetrically and movably embedded on both ends of the feed tube 303. A No. 4 motor 501 is fixedly installed on both ends of the feed tube 303. A gear 502 is fixedly installed on the output end of the No. 4 motor 501. The gear 502 is meshed with the toothed baffle 5 for transmission.
[0047] In practice, motor 501 operates, driving gear 502 to rotate. Through the meshing of gear 502 with the toothed baffle 5, the toothed baffle 5 moves, exposing the feeding path below the feeding pipe 303, and the feeding path is adjusted to adapt to the feeding of substrates of different widths.
[0048] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0049] Furthermore, it should be understood that although the specification is described in terms of embodiments, not every embodiment includes only one independent technical solution, and the specification is described in this way only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.
Claims
1. A UV coating bubble elimination device comprising a conveyor belt mechanism (1), characterized in that, The defoaming mechanism is fixed above the conveying belt mechanism (1), and the defoaming mechanism comprises: The cleaning assembly (2) is fixedly installed above the conveying belt mechanism (1); The blanking assembly (3) is fixedly installed above the conveying belt mechanism (1) at one side of the cleaning assembly (2), and the blanking assembly (3) comprises a support frame (301) fixedly installed above the conveying belt mechanism (1), a rubber pad (302) fixedly installed inside the support frame (301), a blanking pipe (303) fixedly installed between the two rubber pads (302), a bidirectional spiral blade (306) rotatably connected inside the blanking pipe (303), and a first vibration motor (308) fixedly installed on the outer surface of the blanking pipe (303). The defoaming assembly (4) is fixedly installed above the conveying belt mechanism (1) at one side of the blanking pipe (303).
2. The UV coating bubble elimination apparatus of claim 1, wherein, The toothed baffle (5) is symmetrically movably embedded on the surfaces of both ends of the blanking pipe (303), the fourth motor (501) is fixedly installed on the surfaces of both ends of the blanking pipe (303), the output end of the fourth motor (501) is fixedly installed with a gear (502), and the gear (502) is in meshing transmission connection with the gear groove of the toothed baffle (5).
3. The UV coating bubble elimination apparatus of claim 1, wherein, The blanking pipe (303) is fixedly installed with a blanking bin (304) on the outer surface thereof, the blanking pipe (303) is fixedly installed with a guide plate (305) on the lower end surface thereof, and the blanking pipe (303) is fixedly installed with a second motor (307) capable of driving the bidirectional spiral blade (306) to rotate at one end thereof.
4. The UV coating bubble elimination apparatus of claim 1, wherein, The cleaning assembly (2) comprises: The air collecting pipe (201) is fixedly installed above the conveying belt mechanism (1); The first dust collecting cover (202) is fixedly communicated at one side of the air collecting pipe (201); The second dust collecting cover (203) is fixedly communicated at the other side of the air collecting pipe (201); The cleaning roller (206) is rotatably connected between the first dust collecting cover (202) and the second dust collecting cover (203) through a support.
5. The UV coating bubble elimination apparatus of claim 4, wherein, The first motor (207) capable of driving the cleaning roller (206) to rotate is fixedly installed on one side surface of the conveying belt mechanism (1), the fan (205) is fixedly installed at the supporting leg of the conveying belt mechanism (1), the air inlet of the fan (205) is fixedly communicated with the air collecting pipe (201), and the sponge strip (204) is fixedly installed on the lower end of the second dust collecting cover (203).
6. The UV coating bubble elimination apparatus of claim 1, wherein, The defoaming assembly (4) comprises: A plurality of support rings (401) are symmetrically fixedly installed above the conveying belt mechanism (1); The anilox roller (402) is rotatably connected between the two support rings (401); The smoothing roller (403) is rotatably connected between the other two support rings (401).
7. The UV coating bubble elimination apparatus of claim 6, wherein, The second vibration motor (406) is fixedly installed inside the anilox roller (402), the third motor (405) capable of driving the smoothing roller (403) to rotate is fixedly installed on the other side surface of the conveying belt mechanism (1), and the smoothing roller (403) and the anilox roller (402) are fixedly connected with the belt transmission assembly (404) at one end.