Energy-saving natural gas filtering device

By employing a combination of filter discs and pressure sensors in the natural gas filtration device, automated blockage alerts are achieved, solving the problem of decreased filtration efficiency caused by impurity accumulation and improving the stability and energy-saving effect of the equipment operation.

CN223555695UActive Publication Date: 2025-11-18JIANGSU AIJIA ZHIZAO TECH CO LTD
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Patent Information

Application Number
CN202423057146.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-18
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

In existing natural gas filtration devices, the accumulation of impurities during the filtration process leads to a decrease in filtration efficiency, and the lack of timely manual monitoring and maintenance affects the equipment's lifespan and operating efficiency.

Method used

Design an energy-saving natural gas filtration device that uses a combination of filter disc, pressure sensor and trigger rod. When the filter disc is clogged, it automatically moves down to trigger the pressure sensor and send a cleaning signal, reducing the need for manual monitoring.

Benefits of technology

It achieves automated filter clogging alerts, improves maintenance timeliness, reduces equipment failures and energy consumption, ensures filtration effectiveness, and extends equipment life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an energy-saving natural gas filtering device, and particularly relates to the technical field of filtering devices, the energy-saving natural gas filtering device comprises an assembly pipe, a filter disc and a control assembly, a trigger rod is arranged on one side of the filter disc, the control assembly comprises a plurality of guide grooves in the inner wall of the assembly pipe, and the guide performance of the filter disc is ensured and the filter disc can move within a certain range; a plurality of supporting discs are arranged at the bottom of the filter disc, the supporting discs are connected with a rotating roller through a connecting base, the two ends of the rotating roller are sleeved with coil springs and arranged in a fixing groove in the inner wall of the mounting groove, the coil springs elastically support the filter disc in the normal state, and a pressure sensor is arranged at the bottom of the filter disc and coincides with the axis of the trigger rod; the filter disc moves downwards under pressure, the trigger rod moves downwards along with the filter disc until the trigger rod makes contact with the pressure sensor, the sensor receives a signal and transmits the signal to an external server, cleaning and maintenance are reminded, continuous manual monitoring is not needed, and maintenance timeliness and convenience are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to filter device technical field, concretely is a kind of energy-saving natural gas filter device. BACKGROUND

[0002] Energy-saving natural gas filter device is mainly used to filter solid impurities in natural gas. During the extraction, transportation and storage of natural gas, various impurities may be mixed in. These impurities include, but are not limited to, sand particles, rust, dust, etc. Sand particles may be carried out from the formation during the extraction of natural gas. Rust is produced due to the corrosion of the natural gas pipeline system. Dust may come from the surrounding environment or be mixed in during the natural gas treatment process.

[0003] After the natural gas is extracted from the gas well, it is transported through the gathering pipeline. The rust on the inner wall of the pipeline may fall off and enter the gas flow. If these solid impurities are not filtered out and enter the gas equipment, it may cause damage to the equipment, affect the normal operation of the equipment, and reduce the service life of the equipment. During the working process of the filter device, the impurities filtered out will gradually accumulate. As the filtering process continues, the solid impurities will accumulate on the surface of the filter element or filter screen of the filter device. When the impurities accumulate to a certain extent, it will cause the filtering efficiency of the filter device to decrease. For example, after the pores of the filter screen are blocked by a large amount of impurities, the resistance of the natural gas passing through the filter screen will increase, and the flow rate will decrease, resulting in a decrease in the filtering capacity. Therefore, we propose an energy-saving natural gas filter device to solve the above problems. SUMMARY

[0004] The utility model aims at solving one of the technical problems existing in the prior art or related art.

[0005] To this end, the utility model employs the technical scheme that:

[0006] An energy-saving natural gas filter device includes an assembly pipe, a filter disc is built-in the assembly pipe, a control assembly is installed inside the assembly pipe, a trigger rod is fixedly connected to the side of the filter disc close to the control assembly, the control assembly includes a plurality of guide grooves, the guide grooves are opened in the inner wall of the assembly pipe, a guide seat is built-in the guide grooves, a connecting rod is fixedly connected to the side of the guide seat close to the center of the assembly pipe, the end of the connecting rod away from the guide seat is fixedly connected to the top of the filter disc, a pressure sensor is arranged at the bottom of the filter disc, a plurality of mounting grooves are arranged at the bottom of the filter disc, the mounting grooves are opened in the inner wall of the assembly pipe, the mounting grooves are evenly distributed around the axis of the assembly pipe, fixing grooves are opened on both sides of the inner wall of the mounting grooves, rotating rollers are built-in the fixing grooves, coil springs are sleeved on both ends of the rotating rollers, connecting seats are sleeved on the middle part of the rotating rollers, support discs are fixedly connected to the end of the connecting seat close to the filter disc, and the top of the support disc is in contact with the filter disc.

[0007] Preferably, the filter disc surface is provided with a plurality of uniformly distributed filter holes, and the filter disc is slidably connected with the inner wall of the assembly pipe.

[0008] Preferably, the plurality of guide grooves are uniformly distributed around the axis of the assembly pipe, and the guide seat is slidably connected with the groove wall.

[0009] Preferably, the pressure sensor coincides with the axis of the trigger rod, and the input end of the pressure sensor is not in direct contact with the trigger rod.

[0010] Preferably, the bottom of the pressure sensor is fixedly connected with a fixed plate, and the end of the fixed plate away from the pressure sensor is fixedly connected with the inner wall of the assembly pipe.

[0011] Preferably, the two side fixed grooves are symmetrically distributed along the axis of the mounting groove, and the bottom of the mounting groove is provided with an embedded groove.

[0012] Preferably, the two ends of the coil spring are placed in the fixed groove, one end of the coil spring is fixedly connected with the inner wall of the fixed groove, and the other end of the coil spring is fixedly connected with the rotating roller.

[0013] Preferably, one end of the connecting seat is fixedly connected with the rotating roller, and the other end of the connecting seat extends out of the mounting groove to the bottom of the filter disc.

[0014] By adopting the above technical scheme, the energy-saving natural gas filtering device has the following beneficial effects:

[0015] The energy-saving natural gas filtering device mainly comprises an assembly pipe, a filter disc and a control assembly, one side of the filter disc is provided with a trigger rod, the control assembly comprises a plurality of guide grooves on the inner wall of the assembly pipe, the movement of the filter disc is guided and the filter disc can move within a certain range, the bottom of the filter disc is provided with a plurality of supporting discs, the supporting discs are connected with rotating rollers through connecting seats, coil springs are sleeved on the two ends of the rotating rollers and placed in the fixed grooves on the inner wall of the mounting groove, and the coil springs support the filter disc in a normal state.

[0016] Natural gas passes through the filter disc through the assembly pipe, and the position of the filter disc is stable in a normal state. When the filter holes are blocked due to the accumulation of impurities, the resistance of the natural gas passing through the filter disc increases, the filter disc moves downward under pressure, the trigger rod moves downward, and the trigger rod is in contact with the pressure sensor until the sensor receives a signal and transmits the signal to an external server to remind cleaning and maintenance. The device has obvious advantages, the pressure sensor and the trigger rod cooperate to realize automatic reminding, manual continuous monitoring is not required, the timeliness and convenience of maintenance are improved, equipment failure and the problem of reduced filtering effect are reduced. Moreover, the overall structure of the device is stable and flexible, which ensures the normal work of the filter disc and effectively triggers the filter disc in special circumstances. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the whole device.

[0018] Figure 2 It is the internal structure schematic view of the assembly pipe of the utility model.

[0019] Figure 3 It is the multiple parts explosion structure schematic view of the utility model.

[0020] Figure 4 It is the connecting seat and assembly pipe connecting structure schematic view of the utility model.

[0021] Figure 5 It is the pressure sensor and trigger lever assembly structure schematic view of the utility model.

[0022] In the drawing: 1, assembly pipe; 2, filter disc; 201, filter hole; 202, trigger lever; 3, control assembly; 301, guide groove; 302, guide seat; 303, connecting rod; 304, pressure sensor; 305, fixed plate; 306, installation groove; 307, fixed groove; 308, rotating roller; 309, coil spring; 310, connecting seat; 311, embedded groove; 312, support disc. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0024] Embodiment: as Figures 1-5The utility model provides a kind of energy-saving natural gas filtering device, including assembly pipe 1, assembly pipe 1 is built-in filter disc 2, control assembly 3 is installed in assembly pipe 1, multiple evenly distributed filter holes 201 are set on the surface of filter disc 2, trigger lever 202 is fixedly connected on the side of filter disc 2 close to control assembly 3, control assembly 3 includes multiple guide grooves 301, guide groove 301 is set in assembly pipe 1 inner wall, multiple guide grooves 301 are evenly distributed around assembly pipe 1 axis, filter disc 2 periphery and assembly pipe 1 inner wall are slidably connected, guide seat 302 is built-in in guide groove 301, guide seat 302 and guide groove 301 groove wall are slidably connected, connecting rod 303 is fixedly connected on the side of guide seat 302 close to assembly pipe 1 center, connecting rod 303 is fixedly connected with the top of filter disc 2 at the end away from guide seat 302, natural gas is passed through assembly pipe 1, will first pass through filter disc 2.Multiple evenly distributed filter holes 201 are set on the surface of filter disc 2, impurities in natural gas can be blocked in one side of filter disc 2, after filtering, natural gas can continue to pass through assembly pipe 1, realize preliminary filtering function, in this process, filter disc 2 keeps relative position stable by its periphery and assembly pipe 1 inner wall slidably connected, and by the connection of connecting rod 303 and guide seat 302, so that filter disc 2 can move within a certain range, guide seat 302 can slide in guide groove 301, the guidance of filter disc 2 movement is guaranteed, multiple support discs 312 are arranged at the bottom of filter disc 2, support disc 312 is connected with rotating roller 308 by connecting seat 310, rotating roller 308 both ends are sleeved with coil spring 309 and are placed in the fixed groove 307 of the inner wall of mounting groove 306 both sides.In normal state, the elasticity of coil spring 309 makes support disc 312 support filter disc 2, maintain the normal position of filter disc 2 in assembly pipe 1, facilitate subsequent triggering.

[0025] The pressure sensor 304 is coaxial with the trigger rod 202, the input end of the pressure sensor 304 is not in direct contact with the trigger rod 202, the bottom of the pressure sensor 304 is fixedly connected with the fixed plate 305, one end of the fixed plate 305 away from the pressure sensor 304 is fixedly connected with the inner wall of the assembly pipe 1, a plurality of installation grooves 306 are arranged at the bottom of the filter disc 2, the installation grooves 306 are arranged on the inner wall of the assembly pipe 1, the plurality of installation grooves 306 are uniformly distributed around the axis of the assembly pipe 1, the inner wall of the installation groove 306 is provided with a fixed groove 307 on both sides, the two fixed grooves 307 are symmetrically distributed along the axis of the installation groove 306, the fixed groove 307 is provided with a rotating roller 308, both ends of the rotating roller 308 are sleeved with a coiled spring 309, both ends of the coiled spring 309 are arranged in the fixed groove 307, one end of the coiled spring 309 is fixedly connected with the inner wall of the fixed groove 307, the other end of the coiled spring 309 is fixedly connected with the rotating roller 308, the rotating roller 308 is sleeved with a connecting seat 310 in the middle, one end of the connecting seat 310 is fixedly connected with the rotating roller 308, the other end of the connecting seat 310 extends out of the installation groove 306 and extends to the bottom of the filter disc 2, one end of the connecting seat 310 close to the filter disc 2 is fixedly connected with a supporting disc 312, the top of the supporting disc 312 is in contact with the filter disc 2, an embedding groove 311 is arranged at the bottom of the installation groove 306, as the filtering process continues, when the filter holes 201 on the filter disc 2 are gradually blocked by too much impurities, the resistance of the natural gas passing through the filter disc 2 will increase, due to the increase of the resistance, the filter disc 2 will be subjected to the pressure from the natural gas and will move downward. During the downward movement of the filter disc 2, the trigger rod 202 at the bottom of the filter disc 2 will move downward until it comes into contact with the pressure sensor 304, the bottom of the pressure sensor 304 is fixedly connected with the inner wall of the assembly pipe 1 through the fixed plate 305, and although the input end of the pressure sensor 304 is not in direct contact with the trigger rod 202, when the filter disc 2 moves downward to a certain extent, the two come into contact, the pressure sensor 304 will receive a trigger signal and transmit the signal to an external server, thereby reminding the staff to clean and maintain the filtering device.

[0026] Working principle: when using the device, natural gas will first pass through the filter disc 2 when passing through the assembly pipe 1. The filter disc 2 surface is provided with a plurality of uniformly distributed filter holes 201, and the impurities in the natural gas will be blocked on one side of the filter disc 2. The filtered natural gas can continue to pass through the assembly pipe 1, realizing the preliminary filtering function. In this process, the filter disc 2 keeps the relative position stable through the sliding connection of its periphery with the inner wall of the assembly pipe 1, and is connected with the guide seat 302 through the connecting rod 303, so that the filter disc 2 can move within a certain range. The guide seat 302 can slide in the guide groove 301, ensuring the guidance of the filter disc 2 movement. The filter disc 2 bottom is provided with a plurality of support discs 312, which are connected with the rotating roller 308 through the connecting seat 310. The rotating roller 308 two ends are sleeved with the coil spring 309 and placed in the fixed groove 307 on the two sides of the installation groove 306 inner wall. Under normal conditions, the spring force of the coil spring 309 makes the support disc 312 support the filter disc 2, maintaining the normal position of the filter disc 2 in the assembly pipe 1. As the filtering process continues, when the filter holes 201 on the filter disc 2 are gradually blocked by too much impurities, the resistance of the natural gas passing through the filter disc 2 will increase. Due to the increase of resistance, the filter disc 2 will be pressed downward by the pressure of the natural gas. In the process of moving down, the trigger rod 202 at the bottom of the filter disc 2 will move down until it contacts the pressure sensor 304. The bottom of the pressure sensor 304 is fixed on the inner wall of the assembly pipe 1 through the fixed plate 305, and its input end is not in direct contact with the trigger rod 202, but when the filter disc 2 moves down to a certain extent, the two are in contact. The pressure sensor 304 will receive the trigger signal and transmit it to the external server, reminding the staff to clean and maintain the filter device.

[0027] Through reasonable structure design, the natural gas can be effectively filtered, the impurities can be removed in time, the purity of natural gas in the subsequent use process can be ensured, the related equipment can be operated more efficiently, the energy loss and other problems caused by impurities can be reduced, the energy saving effect can be realized, the cooperation structure of the pressure sensor 304 and the trigger rod 202 is set, when the filter disc 2 is forced to move down to a certain extent due to blockage, the signal can be automatically triggered and transmitted to the external server for reminding, manual monitoring of the blockage of the filter device is not needed, the timeliness and convenience of maintenance are greatly improved, the equipment failure or the decline of filtering effect caused by not cleaning the blockage in time can be reduced, the filter disc 2 is cooperated with the guide seat 302 and the guide groove 301 through the connecting rod 303, which can keep stable installation state in the assembly pipe 1 and realize the moving trigger function when subjected to specific pressure. At the same time, the filter disc 2 bottom is supported by the support structure with coil spring 309 under normal conditions, and can deform correspondingly when the filter disc 2 needs to move down and trigger. The overall structure is stable and has necessary flexibility.

[0028] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. An energy-saving natural gas filtration device, characterized in that, The assembly includes an assembly tube (1), a filter disc (2) is built into the assembly tube (1), a control component (3) is installed inside the assembly tube (1), a trigger rod (202) is fixedly connected to the side of the filter disc (2) near the control component (3), the control component (3) includes multiple guide grooves (301), the guide grooves (301) are opened on the inner wall of the assembly tube (1), a guide seat (302) is built into the guide groove (301), a connecting rod (303) is fixedly connected to the side of the guide seat (302) near the center of the assembly tube (1), the end of the connecting rod (303) away from the guide seat (302) is fixedly connected to the top of the filter disc (2), and a pressure is provided at the bottom of the filter disc (2). Force sensor (304), the bottom of the filter disc (2) is provided with multiple mounting grooves (306), the mounting grooves (306) are opened on the inner wall of the assembly tube (1), the multiple mounting grooves (306) are evenly distributed around the axis of the assembly tube (1), the inner walls of the mounting grooves (306) are provided with fixing grooves (307), the fixing grooves (307) are provided with rotating rollers (308), the two ends of the rotating rollers (308) are sleeved with coil springs (309), the middle of the rotating rollers (308) is sleeved with connecting seats (310), the end of the connecting seats (310) near the filter disc (2) is fixedly connected with a support plate (312), the top of the support plate (312) is in contact with the filter disc (2).

2. The energy-saving natural gas filtration device according to claim 1, characterized in that, The filter disc (2) has a plurality of uniformly distributed filter holes (201) on its surface, and the filter disc (2) is slidably connected to the inner wall of the assembly tube (1) around its perimeter.

3. The energy-saving natural gas filtration device according to claim 1, characterized in that, Multiple guide grooves (301) are evenly distributed around the axis of the assembly tube (1), and the guide seat (302) is slidably connected to the groove wall of the guide groove (301).

4. The energy-saving natural gas filtration device according to claim 1, characterized in that, The pressure sensor (304) is aligned with the axis of the trigger rod (202), and the input end of the pressure sensor (304) is not in direct contact with the trigger rod (202).

5. The energy-saving natural gas filtration device according to claim 1, characterized in that, The pressure sensor (304) is fixedly connected to a fixing plate (305) at its bottom, and the end of the fixing plate (305) away from the pressure sensor (304) is fixedly connected to the inner wall of the assembly tube (1).

6. The energy-saving natural gas filtration device according to claim 1, characterized in that, The fixing grooves (307) on both sides are symmetrically distributed along the axis of the mounting groove (306), and the bottom of the mounting groove (306) is provided with an embedding groove (311).

7. The energy-saving natural gas filtration device according to claim 1, characterized in that, The coil springs (309) at both ends are placed in the fixed groove (307). One end of the coil spring (309) is fixedly connected to the inner wall of the fixed groove (307), and the other end of the coil spring (309) is fixedly connected to the rotating roller (308).

8. The energy-saving natural gas filtration device according to claim 1, characterized in that, One end of the connecting seat (310) is fixedly connected to the rotating roller (308), and the other end of the connecting seat (310) extends through the mounting groove (306) to the bottom of the filter disc (2).