Serrated knife and stirring equipment

By installing a toothed blade structure on the inner wall of the mixing equipment, and using the drive shaft to drive the blades to rotate at high speed and combine it with the up-and-down movement of the paddle, the problem of existing mixing equipment being unable to disperse and handle difficult materials at high speeds is solved, achieving efficient mixing and dispersion, and reducing equipment power consumption and cost.

CN223555849UActive Publication Date: 2025-11-18ZHE JIANG RUAN KONG ZHI NENG KE JI GU FEN YOU XIAN GONG SI
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Patent Information

Application Number
CN202422243552.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-11-18
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

Existing mixing equipment struggles to effectively disperse difficult-to-process materials, such as positive and negative electrode active materials and solid binders in the dry electrode preparation process of lithium batteries, at high speeds, resulting in high power consumption and poor mixing effect.

Method used

It adopts a toothed blade structure, including a base, a drive shaft and multiple blades. The blades have a cutting edge on one side of the rotation direction and are installed on the side wall of the inner cavity of the mixing equipment. The drive shaft drives the blades to rotate at high speed for cutting. Combined with the up and down movement of the blades, it reduces flow resistance and increases shearing speed and rotation speed.

Benefits of technology

It achieves good mixing and dispersion of materials, improves shearing speed and rotation speed, reduces equipment power consumption, enhances mixing effect, and reduces equipment footprint and production cost.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223555849U_ABST
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Abstract

According to the serrated knife provided by the utility model, the serrated knife is arranged on the side wall of the inner cavity of the stirring equipment, the plurality of blades are arranged on the transmission shaft, and the cutting edges are arranged on one sides of the blades in the rotating direction, so that the plurality of blades can be driven to rotate at a high speed and continuously cut materials when the transmission shaft rotates; good stirring and dispersing functions of materials in the stirring equipment are realized. In addition, the materials are driven by the paddle to move up and down in the stirring equipment, and the serrated knife is arranged on the side wall of the stirring equipment, so that the flowing resistance of the blade to the materials is reduced, the shearing effect is enhanced, and the shearing speed and the rotating speed of the blade can be further improved. The utility model further provides stirring equipment with the serrated knife.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to stirring equipment technical field, especially related to a gear cutter and stirring equipment. BACKGROUND

[0002] The stirring equipment is a kind of equipment widely used in plastic, rubber, pharmaceutical, dye and other industries, and the stirring equipment has multiple functions such as mixing and granulation, and in the production process, the material needs to be stirred and dispersed, and the process of stirring and dispersion is usually that the material is added into the stirring container and then sheared and dispersed and tumbled by the high-speed rotating paddle.

[0003] However, the stirring equipment in the prior art uses a cutter to shear and disperse the material, and for general materials such as conventional powders, the cutter can realize the function of uniform mixing. However, for difficult-to-handle materials such as dry electrode preparation process of lithium battery, the positive and negative active materials, conductive agent and solid binder are directly mixed, which generally requires high shearing speed and rotating speed. However, the cutter currently used cannot achieve good stirring and dispersion effect under high rotating speed, but greatly increases the power consumption of the equipment.

[0004] Therefore, how to overcome the above technical defects is a problem to be solved by those skilled in the art. CONTENT OF THE UTILITY MODEL

[0005] The utility model aims at providing a gear cutter and stirring equipment, which can improve the shearing speed and rotating speed and realize good stirring and dispersion function.

[0006] To solve the above technical problems, the utility model provides a gear cutter, which comprises a base, a transmission shaft and a plurality of blades, the base is used for being installed on the inner cavity side wall of the stirring equipment, the transmission shaft is rotatably arranged on the base, a plurality of the blades are arranged on the transmission shaft in the axial direction, and the blade is provided with a blade edge on one side of the rotating direction.

[0007] Optionally, in the above-mentioned gear cutter, the end of the transmission shaft away from the base is a tapered sharp head.

[0008] Optionally, in the above-mentioned gear cutter, the adjacent two blades in the axial direction of the transmission shaft are arranged vertically.

[0009] Optionally, in the above-mentioned gear cutter, the transmission shaft comprises a main shaft and a shaft end, one end of the main shaft is rotatably connected with the base, the other end of the main shaft is provided with a plurality of the blades, and the shaft end is arranged at the other end of the main shaft; wherein,

[0010] The main shaft and the blade are an integral structure, or the main shaft and the blade are detachably connected.

[0011] Optionally, in the tooth cutter, the shaft end is provided with a blocking column for preventing the blade from being detached from the spindle.

[0012] The utility model also provides a kind of stirring equipment, including stirring container, driving mechanism and the tooth cutter as described above, the tooth cutter is arranged in the lateral wall of the stirring container, and the driving mechanism is used to drive the transmission shaft rotation of the tooth cutter.

[0013] Optionally, in the stirring equipment, it further includes a paddle, and the paddle is rotatably arranged at the bottom of the stirring container.

[0014] Optionally, in the stirring equipment, the length of the paddle is greater than the length of the tooth cutter.

[0015] Optionally, in the stirring equipment, the rotation axis of the paddle is arranged perpendicularly to the transmission shaft.

[0016] Optionally, in the stirring equipment, the number of tooth cutters is multiple, and the multiple tooth cutters are arranged circumferentially along the lateral wall of the stirring container.

[0017] The utility model provides a kind of tooth cutter, its beneficial effect lies in:

[0018] By installing the tooth cutter on the inner cavity lateral wall of the stirring equipment, multiple blades are arranged on the transmission shaft, and the blade is arranged with a cutting edge on one side of the rotation direction, so that the transmission shaft can drive multiple blades to rotate at high speed and continuously cut the material, realizing the good stirring and dispersion function of the material in the stirring equipment.In addition, since the material moves up and down in the stirring equipment under the driving of the paddle, the flow resistance generated by the blade to the material is reduced due to the lateral wall arrangement of the tooth cutter in the stirring equipment, and the shearing effect is enhanced, which can further improve the shearing speed and rotational speed of the blade.

[0019] The utility model also provides a kind of stirring equipment with the above-mentioned tooth cutter, which has the same beneficial effects and will not be repeated here. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, and obviously, the drawings in the following description are only embodiments of the utility model, and for those skilled in the art, other drawings can be obtained without creative labor on the basis of the provided drawings.

[0021] Figure 1 The structure diagram of a tooth cutter provided by the embodiments of the utility model.

[0022] In the above figure:

[0023] 100 - shaft end; 110 - conical tip; 120 - blocking post; 200 - blade; 300 - spindle; 400 - base. DETAILED DESCRIPTION

[0024] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are merely intended to explain the present application, and cannot be understood as limiting the present application.

[0025] The core of the present application is to provide a tooth cutter and a stirring device, which can improve the shearing speed and rotational speed and realize good stirring and dispersion functions.

[0026] In order to enable those skilled in the art to better understand the technical solutions provided by the present application, the present application will be further described in detail below with reference to the drawings and specific embodiments.

[0027] Specifically, referring to Figure 1 The tooth cutter provided by the present application comprises a base 400, a transmission shaft, and a plurality of blades 200.

[0028] The base 400 is used to be installed on the inner cavity side wall of the stirring device, the transmission shaft is rotatably arranged on the base 400, the plurality of blades 200 are arranged on the transmission shaft in the axial direction, and the blade 200 is provided with a cutting edge on one side in the rotating direction. The tooth cutter is arranged close to the side wall, and the material distributed on the side wall of the stirring device can be fully sheared.

[0029] The tooth cutter provided by the present application is installed on the inner cavity side wall of the stirring device, a plurality of blades 200 are arranged on the transmission shaft, and a cutting edge is arranged on one side in the rotating direction of the blade 200, so that the plurality of blades 200 can be rotated at high speed under the driving of the rotating transmission shaft and continuously cut the material, and the good stirring and dispersion functions of the material in the stirring device are realized. In addition, since the material moves up and down in the stirring device under the driving of the paddle, the flow resistance of the material generated by the blade 200 is reduced due to the arrangement of the tooth cutter on the side wall of the stirring device, the shearing effect is enhanced, and the shearing speed and rotational speed of the blade 200 can be further improved.

[0030] In specific embodiments, the end of the transmission shaft away from the base 400 is a conical tip 110, and the conical design can reduce the rotational resistance when the transmission shaft rotates and also reduce the resistance when the material flows.

[0031] As Figure 1As shown, the plurality of blades 200 are arranged at intervals on the transmission shaft, and adjacent two blades 200 in the axial direction of the transmission shaft are staggered in the projection direction, and in particular, the staggered arrangement can be arranged vertically in the projection direction. The blade 200 is a strip-shaped structure, and a mounting hole for inserting the transmission shaft is formed at the center of the strip-shaped structure, and each blade 200 forms two symmetrical cantilever blades on both sides of the transmission shaft, which can realize effective cutting of the peripheral gear cutter.

[0032] In a specific embodiment, the transmission shaft includes a main shaft 300 and a shaft end 100, one end of the main shaft 300 is rotatably connected with the base 400, and the other end is provided with a plurality of blades 200, and the shaft end 100 is arranged at the other end of the main shaft 300; wherein the main shaft 300 and the blade 200 are an integral structure, or the main shaft 300 and the blade 200 are detachably connected. A plurality of blades 200 are arranged at intervals along the edge of the main shaft 300. In one form, the main shaft 300 and the blade 200 are an integral structure, which can be welded to the main shaft 300 or integrally cast, and finally welded to the other end face of the main shaft 300 through the shaft end 100. Of course, in another form, a plurality of clamping grooves can be provided on the main shaft 300, and the blade 200 can be detachably connected to the main shaft 300 by clamping or pinning, and the shaft end 100 can be arranged at the other end of the main shaft 300 by threaded connection.

[0033] The main shaft 300 penetrates the base 400 and is connected with the external driving mechanism to realize rotation. The base 400 can be fixed on the inner cavity side wall of the stirring device by bolts.

[0034] In order to prevent damage to the inner cavity of the stirring device caused by the blade 200 falling off the main shaft 300, the shaft end 100 is provided with a blocking column 120. The blocking column 120 can be welded or detachably connected to the side surface of the shaft end 100.

[0035] In a specific embodiment, the effective cutting length of each blade 200 is less than or equal to twice the diameter of the transmission shaft, and a compact gear cutter structure is adopted, so that the blade 200 can rotate at a high speed, and the material falling into the center of the stirring device is subjected to high-speed shearing, realizing the dispersion function of the material in the stirring device, meeting the needs of different material stirring and dispersion, and improving the compatibility.

[0036] The prior art has a large tool diameter, high motor capacity requirement, and a low shearing speed, which cannot achieve further material refinement, the tool is vertically arranged, only the tool tip can contact the material close to the side wall, resulting in large useless work and low work efficiency. The application of the gear cutter breaks the limitation of the shape of the traditional mixer tool, increases the number of cutting edges, and realizes high linear speed shearing. With the same energy consumption, the material is more accurately mixed, the gear cutter has a small size, further reduces the equipment floor space, and reduces the production cost.

[0037] In addition, the utility model provides a kind of stirring equipment, it is characterized by, including stirring container, driving mechanism and as above specific embodiment gear cutter, gear cutter is arranged in the side wall of stirring container, driving mechanism is used to drive the rotation of transmission shaft of gear cutter.

[0038] Obviously, the stirring equipment comprising the above gear cutter has the same beneficial effects, which will not be repeated here.

[0039] The present application also includes a paddle, which is rotatably arranged at the bottom of the stirring container. The paddle device is one, and the gear cutter device can be multiple arranged circumferentially along the side wall of the stirring container.

[0040] As shown in Figure 1 The gear cutter is small and multi-blade, arranged on the side wall of the stirring equipment in the horizontal direction. The number of blades 200 can be 12 blades 200 (each cantilever blade is regarded as a blade 200), the tail of the blade 200 is connected with the transmission shaft, the transmission shaft drives the blade 200 to rotate at high speed, and the rotating speed of the transmission shaft can reach 70 m / s. At the same time, the paddle arranged at the bottom of the inner cavity of the stirring container rotates at low speed, which can ensure that the material moves in a vortex centrifugal motion in the interior of the stirring container, so that the material rises along the side wall of the stirring container under the action of centrifugal force, and then falls in the central position of the stirring container under the action of gravity, forming the rolling of the material, which further ensures that the material can pass through the gear cutter area. The material is subjected to high-speed shearing by the gear cutter during the rolling process, realizing sufficient stirring and dispersion of the material.

[0041] In order to reasonably utilize the space and maximize the shearing efficiency, the length of the paddle is greater than the length of the gear cutter, and in particular, the length of the paddle is slightly smaller than the diameter of the bottom of the stirring container, so that the material can not sink to the bottom and always circulate and float up and down. At the same time, the gear cutter is designed to be small, the volume of the gear cutter is small, the requirement for the motor and the equipment volume is low, and the increase of production cost is avoided. In addition, the rotating axis of the paddle coincides with the center line of the stirring container, and the rotating axis of the paddle is vertically arranged with the transmission shaft, i.e. the blade 200 is vertically arranged, and the blade 200 will not generate flow resistance to the material during rotation.

[0042] The main process steps of the stirring device in specific use are as follows:

[0043] 1. The material enters the inner cavity of the stirring container from the feeding port of the stirring container;

[0044] 2. The driving mechanism corresponding to the paddle and the cutter is started, the paddle starts to rotate at high speed, the material in the stirring container generates centrifugal force, and the material continuously circulates and sinks in the cavity;

[0045] 3. The cutter rotates at high speed and continuously cuts the material;

[0046] 4. After the material is fully mixed under the action of the cutter and the paddle, the driving mechanism corresponding to the paddle and the cutter is turned off;

[0047] 5. The material flows out of the discharge port of the stirring container.

[0048] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0049] In the description of the present application, unless otherwise explicitly limited, the words such as arrangement, installation, connection, etc. should be understood broadly, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0050] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the difference from other embodiments, and the same or similar parts between various embodiments can be mutually referred to.

[0051] The principle and implementation mode of the present application are described by applying specific examples in this paper, and the above description of the embodiments is only used to help understand the method and its core idea of the present application. It should be pointed out that for ordinary skilled persons in the technical field, without departing from the principle of the present application, the present application can be improved and modified in several ways, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A toothed cutter, characterized in that, The device includes a base, a drive shaft, and multiple blades. The base is used to be installed on the inner wall of the mixing equipment. The drive shaft is rotatably mounted on the base. The multiple blades are spaced apart on the drive shaft along the axial direction. Each blade has a cutting edge on one side of the rotation direction. The end of the drive shaft away from the base is a tapered tip, and the effective cutting length of each blade is less than or equal to twice the diameter of the drive shaft; The drive shaft includes a main shaft and a shaft end. One end of the main shaft is rotatably connected to the base and the other end is provided with a plurality of blades. The shaft end is located at the other end of the main shaft. The main shaft and the blades are integrally formed, or the main shaft and the blades are detachably connected. The shaft end is provided with a stop post to prevent the blades from coming off the main shaft.

2. The toothed cutter according to claim 1, characterized in that, The two adjacent blades are arranged perpendicularly along the axial direction of the drive shaft.

3. A mixing device, characterized in that, The device includes a stirring container, a paddle, a drive mechanism, and a toothed blade as described in claim 1 or 2. The toothed blade is disposed on the side wall of the stirring container, the drive mechanism is used to drive the transmission shaft of the toothed blade to rotate, the paddle is rotatably disposed at the bottom of the stirring container, the length of the paddle is greater than the length of the toothed blade, and the rotation axis of the paddle is perpendicular to the transmission shaft.

4. The mixing device according to claim 3, characterized in that, The number of toothed blades is multiple, and the multiple toothed blades are arranged circumferentially along the side wall of the stirring container.