Release agent high-pressure proportioning pump station

By designing a high-pressure mixing pump station for release agents, the mixing and supply of release agents can be completed automatically, solving the problem of increased labor costs associated with manual mixing and achieving efficient supply of release agents while saving manpower.

CN223555959UActive Publication Date: 2025-11-18DONGGUAN ZHENGDA AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422914430.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-11-18
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In existing technologies, mold release agents need to be manually mixed before spraying, which increases labor costs and makes the operation cumbersome.

Method used

Design a high-pressure mixing pump station for release agent, including a raw liquid storage tank, a finished product storage tank, a booster motor, a proportional valve, a level gauge, and a stirring device, to achieve automatic mixing and supply of release agent.

Benefits of technology

It enables automated mixing and supply of release agents, saving manpower, avoiding sedimentation, and is suitable for widespread use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223555959U_ABST
Patent Text Reader

Abstract

The utility model provides a release agent high-pressure proportioning pump station which comprises a stock solution storage box, a finished product storage box, a pressurizing motor, a proportional valve, a water inlet pipe and a liquid outlet pipe, and the proportional valve is used for extracting quantitative release agent stock solution and clear water from the stock solution storage box and the water inlet pipe respectively for blending and conveying blended release agent finished products into the finished product storage box. A first liquid level meter and a first stirring device are arranged in the stock solution storage box, the first liquid level meter is used for monitoring the liquid level of a release agent stock solution in the stock solution storage box, a second liquid level meter is arranged in the finished product storage box, and the second stirring device and the second liquid level meter are used for monitoring the liquid level of a release agent finished product in the finished product storage box; the pressurizing motor is used for extracting the finished release agent in the finished product storage box and outputting the finished release agent through the liquid outlet pipe, blending and supplying of the release agent can be automatically completed, and manpower is saved.
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Description

Technical Field

[0001] This utility model relates to the field of mold release agent mixing equipment, and more particularly to a high-pressure mixing pump station for mold release agents. Background Technology

[0002] After metal products are die-cast, the mold needs to be cooled to facilitate product demolding. A spray booth is used for spraying and cleaning the mold with release agent. Before spraying the release agent onto the mold, the concentrate needs to be diluted with water. Currently, the release agent in the spray booth needs to be manually mixed and added, increasing labor costs and making the operation cumbersome. Summary of the Invention

[0003] The problem to be solved by this utility model is to provide a high-pressure mixing pump station for mold release agent, which can automatically complete the mixing and supply of mold release agent, saving manpower.

[0004] To solve the above technical problems, a high-pressure mixing pump station for release agent provided by this utility model is provided, comprising a raw material storage tank, a finished product storage tank, a booster motor, a proportional valve, a water inlet pipe, and a liquid outlet pipe. The proportional valve is used to extract a certain amount of release agent raw material and water from the raw material storage tank and the water inlet pipe respectively for mixing, and then transport the mixed release agent finished product to the finished product storage tank for storage. The raw material storage tank is equipped with a first level gauge and a first stirring device. The first level gauge is used to monitor the liquid level of the release agent raw material in the raw material storage tank, and the first stirring device is used to stir the release agent raw material in the raw material storage tank. The finished product storage tank is equipped with a second level gauge and a second stirring device. The second level gauge is used to monitor the liquid level of the finished release agent in the finished product storage tank, and the second stirring device is used to stir the finished release agent in the finished product storage tank. The booster motor is used to extract the finished release agent in the finished product storage tank and output it through the liquid outlet pipe.

[0005] Preferably, it also includes a base, with the original liquid storage tank and the finished product storage tank both disposed on the base, a mixing tank disposed on the base, a proportional valve disposed in the mixing tank, and a booster motor disposed on the top of the base.

[0006] Preferably, a flow meter is installed on the outlet pipe.

[0007] Preferably, it further includes an air supply mechanism, which includes an air source delivery pipe, an air filter connected to the output end of the air source delivery pipe, an air pressure regulating valve connected to the output end of the air filter, an air supply solenoid valve connected to the output end of the air pressure regulating valve, and an air supply interface connected to the output end of the air supply solenoid valve.

[0008] Preferably, both the raw material storage tank and the finished product storage tank have a liquid filling window on the top, and the liquid filling window is hinged with a cover plate.

[0009] The beneficial effects of this utility model are as follows: This utility model provides a high-pressure mixing pump station for mold release agents. The mold release agent concentrate is stored in a concentrate storage tank. A water supply pipe is connected to the input end of the water inlet pipe. The mold release agent input end of the spraying box is connected to the output end of the outlet pipe via a pipeline. A first level gauge and a second level gauge monitor the liquid levels in the concentrate storage tank and the finished product storage tank in real time, respectively, and feed the liquid level data back to the control system. This facilitates notification to staff to replenish the concentrate storage tank with mold release agent in a timely manner. When the finished product storage tank has a low mold release agent level, the control system will... The proportional valve operates by mixing a fixed amount of water and release agent concentrate and delivering it to the finished product storage tank to replenish the release agent in a timely manner. The first and second stirring devices stir the release agent concentrate and finished product in the concentrate and finished product storage tanks, respectively, to prevent sedimentation. When the spraying tank needs to use the finished release agent, the release agent in the finished product storage tank is supplied to the spraying tank through the outlet pipe under the drive of the booster motor. The mixing and supply of release agent can be completed automatically, saving manpower and making it suitable for widespread use. Attached Figure Description

[0010] Figure 1 A schematic diagram illustrating the external structure of this utility model is provided.

[0011] Figure 2 A cross-sectional view of the first position of this utility model is shown.

[0012] Figure 3 A cross-sectional view of the second position of the present invention is shown.

[0013] Figure 4 A cross-sectional view of the third position of this utility model is shown as an example.

[0014] Reference numerals: 1. Raw material storage tank; 10. First level gauge; 11. First stirring device; 12. Cover plate; 2. Finished product storage tank; 20. Second level gauge; 21. Second stirring device; 3. Booster motor; 4. Proportional valve; 40. Mixing tank; 5. Water inlet pipe; 6. Liquid outlet pipe; 60. Flow meter; 7. Base; 80. Air supply pipe; 81. Air pressure regulating valve; 82. Air supply solenoid valve; 83. Air supply interface; 84. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this disclosure clearer, the technical solutions of the embodiments of this disclosure will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this disclosure.

[0016] Based on the embodiments described in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0017] refer to Figures 1-4 .

[0018] This utility model provides a high-pressure mixing pump station for a release agent, comprising a raw material storage tank 1, a finished product storage tank 2, a booster motor 3, a proportional valve 4, a water inlet pipe 5, and an outlet pipe 6. The proportional valve 4 is used to extract a fixed amount of release agent raw material and water from the raw material storage tank 1 and the water inlet pipe 5 respectively for mixing, and then transport the mixed release agent product to the finished product storage tank 2 for storage. The raw material storage tank 1 is equipped with a first level gauge 10 and a first stirring device 11. The first level gauge 10 is used to monitor the liquid level of the release agent raw material in the raw material storage tank 1, and the first stirring device 11 is used to stir the release agent raw material in the raw material storage tank 1. The finished product storage tank 2 is equipped with a second level gauge 20 and a second stirring device 21. The second level gauge 20 is used to monitor the liquid level of the finished release agent product in the finished product storage tank 2, and the second stirring device 21 is used to stir the finished release agent product in the finished product storage tank 2. The booster motor 3 is used to extract the finished release agent product from the finished product storage tank 2 and output it through the outlet pipe 6.

[0019] Its working principle is as follows: The release agent concentrate is stored in the concentrate storage tank 1. The water supply pipe is connected to the input end of the water inlet pipe 5. The release agent input end of the spraying box is connected to the output end of the outlet pipe 6 via a pipe. The first level gauge 10 and the second level gauge 20 monitor the liquid levels in the concentrate storage tank 1 and the finished product storage tank 2 in real time and feed the liquid level data back to the control system. This facilitates notification to staff to replenish the release agent concentrate in the concentrate storage tank 1 in a timely manner. When the finished product release agent level in the finished product storage tank 2 is too low, the control system will activate the proportional valve 4. A measured amount of water and release agent concentrate is prepared and transported to the finished product storage tank 2 to replenish the finished release agent in the finished product storage tank 2 in a timely manner. The first stirring device 11 and the second stirring device 21 stir the release agent concentrate and the finished release agent in the concentrate storage tank 1 and the finished product storage tank 2, respectively, to avoid sedimentation. When the spraying box needs to use the finished release agent, the release agent in the finished product storage tank is supplied to the spraying box through the liquid outlet pipe 6 under the drive of the booster motor 3. The preparation and supply of release agent can be completed automatically, saving manpower and making it suitable for widespread use.

[0020] Based on the above embodiments, the system also includes a base 7, a raw liquid storage tank 1 and a finished product storage tank 2, both of which are mounted on the base 7. A mixing tank 40 is mounted on the base 7, a proportional valve 4 is mounted in the mixing tank 40, and a booster motor 3 is mounted on the top of the base 7 to facilitate the fixing of the raw liquid storage tank 1, the finished product storage tank 2, and the mixing tank 40.

[0021] Based on the above embodiments, a flow meter 60 is installed on the liquid outlet pipe 6 to monitor the supply of the finished product release agent. If an abnormality in the supply occurs, it can be promptly fed back to the control system.

[0022] Based on the above embodiments, an air supply mechanism is also included. This mechanism includes an air source delivery pipe 80, an air filter 81 connected to the output end of the air source delivery pipe 80, a pressure regulating valve 82 connected to the output end of the air filter 81, an air supply solenoid valve 83 connected to the output end of the pressure regulating valve 82, and an air supply interface 84 connected to the output end of the air supply solenoid valve 83. The air source is connected to the input end of the air source delivery pipe 80, and the air inlet of the spray booth is connected to the air supply interface 84 via a pipe. Air is filtered when passing through the air filter 81, and the air pressure is adjusted when passing through the pressure regulating valve 82. The supply of clean air to the spray booth can be controlled by opening and closing the air supply solenoid valve 83, facilitating the spraying of release agent and air blowing cleaning of the mold.

[0023] Based on the above embodiments, both the original liquid storage tank 1 and the finished product storage tank 2 are provided with a liquid addition window on the top. A cover plate 12 is hinged to the liquid addition window. The cover plate 12 can be opened to add the original release agent liquid to the original liquid storage tank 1, and the remaining amount of release agent in the original liquid storage tank 1 and the finished product storage tank 2 can be observed.

[0024] The above embodiments are merely preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.

Claims

1. A high pressure proportioning pump station for a mold release agent, characterized in that, The mold release agent production device comprises a raw liquid storage tank, a finished product storage tank, a booster motor, a proportional valve, a water inlet pipe and a liquid outlet pipe.

2. The high-pressure proportioning pump station for a release agent according to claim 1, characterized in that The raw liquid storage tank is provided with a first liquid level meter and a first stirring device.

3. The high-pressure proportioning pump station for a release agent according to claim 2, characterized in that The finished product storage tank is provided with a second liquid level meter and a second stirring device.

4. A high-pressure proportioning pump station for a parting agent according to claim 2 or 3, characterized in that The device further comprises a base, and the raw liquid storage tank and the finished product storage tank are arranged on the base.

5. The high-pressure proportioning pump station for a release agent according to claim 4, characterized in that The liquid outlet pipe is provided with a flow meter. The device further comprises a gas supply mechanism. The raw liquid storage tank and the finished product storage tank are each provided with a liquid adding window, and a cover plate is hinged to the liquid adding window.