Raw material dropwise adding mechanism for pigment production

By designing a buffer tank and a solenoid valve-controlled dripping mechanism, the problem of difficult-to-control diazo liquid dripping was solved, achieving precise dripping and safe and convenient diazo liquid operation.

CN223555973UActive Publication Date: 2025-11-18SHENZHEN WEIHONGXIN TECH CO LTD
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Patent Information

Application Number
CN202421717422.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-19
Publication Date
2025-11-18
Estimated Expiration
2034-07-19

AI Technical Summary

Technical Problem

In the existing pigment production process, it is difficult to control the amount and speed of diazo liquid addition, and removing the diazo liquid tank is time-consuming, laborious, and poses a high safety risk.

Method used

A raw material dripping mechanism was designed, comprising a tank, a cover plate, a dripping device, and an installation device. The mechanism achieves slow dripping of diazo liquid through a buffer tank and a connecting mechanism, controls the dripping speed using a solenoid valve, and secures the diazo liquid tank with clamps, simplifying operation and improving safety.

Benefits of technology

It enables precise control of diazo liquid addition, reduces safety risks, and simplifies the installation and disassembly process of diazo liquid tanks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material dripping mechanism for pigment production, which comprises a tank body and a cover plate, a dripping device and a mounting device are arranged above the cover plate, the mounting device comprises a buffer tank and a connecting mechanism, and the connecting mechanism comprises a first liquid feeding pipe, a first liquid inlet pipe, an insertion nozzle, a first limiting plate and a connecting sleeve. The top end of the first liquid feeding pipe is communicated with the bottom of the buffer tank, and the bottom end of the first liquid inlet pipe is fixedly connected with the insertion nozzle. The material dripping device is arranged, a liquid discharging valve on the diazonium liquid tank can be manually opened, diazonium liquid in the diazonium liquid tank is firstly discharged into the buffer tank to be stored, and then the diazonium liquid in the buffer tank is discharged into the buffer tank; and a large amount of diazonium liquid is prevented from being directly discharged into the coupling liquid due to excessive opening of the liquid discharge valve.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of pigment production, more particularly, it relates to a raw material dropping mechanism for pigment production. BACKGROUND

[0002] When azo pigment is produced, diazotized liquid needs to be added into the coupling barrel containing coupling liquid so as to fully carry out coupling reaction. The diazotized liquid is loaded in a diazotized liquid tank, and the diazotized liquid tank is provided with a liquid inlet valve, a liquid outlet valve, a vent valve and a pressure valve, so as to facilitate the injection of diazotized liquid into the diazotized liquid tank or the discharge of diazotized liquid from the diazotized liquid tank. However, the current raw material dropping mechanism generally directly places the diazotized liquid tank above the coupling barrel, manually opens the liquid outlet valve on the diazotized liquid tank, and discharges the diazotized liquid in the diazotized liquid tank. However, when the diazotized liquid is added, the liquid outlet valve is easily opened too large, which causes the diazotized liquid to be quickly injected into the coupling liquid, and it is difficult to control the adding amount and the adding speed. In addition, some coupling barrels are provided with a cover plate, a driving motor is installed on the cover plate, stirring blades are provided below the cover plate, and the stirring blades are driven to rotate by the driving motor during the adding of diazotized liquid, so as to stir the coupling liquid and the added diazotized liquid, so that they are fully mixed, and the coupling reaction is fully carried out. At this time, the diazotized liquid tank is installed on the cover plate. When the stirring blades need to be cleaned, the diazotized liquid tank needs to be removed together. The weight of the diazotized liquid tank is large, and it is time-consuming and laborious to remove the diazotized liquid tank. In addition, the diazotized liquid tank needs to be kept stable and cannot be inclined during the removal process, and the safety risk is high. CONTENT OF THE UTILITY MODEL

[0003] (I) Technical problem solved

[0004] In view of the problems in the prior art, the utility model provides a raw material dropping mechanism for pigment production to solve the technical problems mentioned in the background.

[0005] (II) Technical scheme

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a raw material dropping mechanism for pigment production, comprising a tank body and a cover plate, a dropping device and a mounting device are arranged above the cover plate, the mounting device comprises a buffer tank and a connecting mechanism, the connecting mechanism comprises a first liquid feeding pipe, a first liquid inlet pipe, a plug, a first limiting plate and a connecting sleeve, the top end of the first liquid feeding pipe is communicated with the bottom of the buffer tank, the bottom end of the first liquid inlet pipe is fixedly connected with the plug, the first limiting plate is fixedly sleeved outside the plug, the first liquid inlet pipe is fixedly arranged on the cover plate, and the plug is slidingly arranged in the first liquid inlet pipe, the connecting sleeve is slidingly and rotatably sleeved outside the plug, and the second limiting plate matched with the first limiting plate is arranged on the connecting sleeve, the connecting sleeve is threadedly sleeved outside the first liquid inlet pipe, and the electromagnetic valve is arranged on the first liquid inlet pipe, a mounting frame is arranged outside the tank body, and the mounting frame is provided with moving wheels at the bottom, and the dropping device is arranged on the mounting frame.

[0007] The utility model further sets up, the drop material device includes diazo liquid tank, connecting hose and second liquid inlet pipe, be equipped with liquid valve on diazo liquid tank, the bottom of second liquid inlet pipe and buffer tank intercommunication, the both ends of connecting hose are connected with the top of second liquid inlet pipe and liquid valve intercommunication respectively.

[0008] The utility model further sets up, the buffer tank is equipped with L type frame, and L type frame is detachably arranged on the mounting bracket through bolt, and the mounting bracket is provided with the through hole that cooperates with second liquid inlet pipe.

[0009] The utility model further sets up, be equipped with mounting seat on the mounting bracket, and diazo liquid tank sets up on mounting seat.

[0010] The utility model further sets up, be equipped with vertical board on the mounting seat, and diazo liquid tank is equipped with first clamp and second clamp, and first clamp and second clamp are detachably connected through bolt, and first clamp is fixedly arranged on vertical board.

[0011] The utility model further sets up, the connecting mechanism is provided with four groups, and the first liquid inlet pipe in four connecting mechanisms is all communicated with the bottom of buffer tank, and the first liquid inlet pipe in four connecting mechanisms is all communicated with cover plate.

[0012] The utility model further sets up, the lower surface of first limiting plate is equipped with sealing ring, and the lower surface of sealing ring and the top of first liquid inlet pipe are pasted.

[0013] The utility model further sets up, one side of buffer tank is equipped with visible window.

[0014] (Three) beneficial effect

[0015] Compared with the prior art, the utility model provides a raw material drop adding mechanism for pigment production, has the following beneficial effects:

[0016] 1, the utility model discloses be provided with drop material device, can open the liquid valve on diazo liquid tank manually, first store the diazo liquid in diazo liquid tank in buffer tank, avoid opening too big and cause a large amount of diazo liquid to be directly discharged into the coupling liquid of liquid valve.

[0017] 2, the utility model discloses be provided with mounting device, facilitate the intercommunication between buffer tank and cover plate through connecting mechanism, when the buffer tank stores a certain amount of diazo liquid, close liquid valve at this moment, open solenoid valve, can slowly drop the diazo liquid in buffer tank into the coupling liquid in tank body through first liquid inlet pipe, and the opening and closing of solenoid valve are convenient for control.

[0018] 3. The utility model discloses a mounting seat is provided on the mounting frame, and the first clamp and the second clamp are still provided on the mounting seat, and the heavy nitrogen liquid tank is fixed conveniently, and it is avoided to drop. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the overall structure schematic diagram of raw material drop adding mechanism for pigment production in the utility model;

[0020] Figure 2 It is the structure schematic diagram of drop material device and mounting device in the utility model;

[0021] Figure 3 It is the structure schematic diagram of first liquid sending pipe and connecting sleeve unconnected state in the utility model;

[0022] Figure 4 It is the structure schematic diagram of first liquid sending pipe and buffer tank in the utility model;

[0023] Figure 5 It is the structure schematic diagram of mounting seat, first clamp and second clamp in the utility model.

[0024] In the drawing: 1, tank body;2, cover plate;3, buffer tank;4, first liquid sending pipe;5, first liquid inlet pipe;6, plug;7, first limit plate;8, connecting sleeve;9, second limit plate;10, electromagnetic valve;11, mounting frame;12, moving wheel;13, heavy nitrogen liquid tank;14, connecting hose;15, second liquid inlet pipe;16, liquid discharge valve;17, L-shaped frame;18, through -hole;19, mounting seat;20, vertical plate;21, first clamp;22, second clamp;23, sealing ring;24, visual window. DETAILED DESCRIPTION

[0025] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The utility model will be described in detail below with reference to the drawings and in combination with embodiments.

[0026] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.

[0027] In the utility model, unless otherwise stated, the direction such as "up, down" used is generally for the direction shown in the drawing, or for the vertical, perpendicular or gravity direction. Similarly, for the convenience of understanding and description, "left, right" is generally for the left and right shown in the drawing, and "inner, outer" refers to the inner and outer relative to the contour of each component itself, but the above direction words are not used to limit the utility model.

[0028] Please refer toFigures 1-5 A raw material dropping mechanism for pigment production comprises a tank body 1 and a cover plate 2, a dropping device and a mounting device are arranged above the cover plate 2, the mounting device comprises a buffer tank 3 and a connecting mechanism, the connecting mechanism comprises a first liquid feeding pipe 4, a first liquid inlet pipe 5, a plug 6, a first limiting plate 7 and a connecting sleeve 8, the top end of the first liquid feeding pipe 4 is communicated with the bottom of the buffer tank 3, the bottom end of the first liquid inlet pipe 5 is fixedly connected with the plug 6, the first limiting plate 7 is fixedly sleeved outside the plug 6, the first liquid inlet pipe 5 is fixedly arranged on the cover plate 2, and the plug 6 is slidingly arranged in the first liquid inlet pipe 5, the connecting sleeve 8 is slidingly and rotatably sleeved outside the plug 6, and the connecting sleeve 8 is provided with a second limiting plate 9 matched with the first limiting plate 7, the connecting sleeve 8 is threadedly sleeved outside the first liquid inlet pipe 5, and the first liquid inlet pipe 5 is provided with an electromagnetic valve 10, the tank body 1 is provided with a mounting frame 11, the bottom of the mounting frame 11 is provided with a moving wheel 12, and the dropping device is arranged on the mounting frame 11. The dropping device comprises a diazo liquid tank 13, a connecting hose 14 and a second liquid inlet pipe 15, the diazo liquid tank 13 is provided with a liquid outlet valve 16, the bottom end of the second liquid inlet pipe 15 is communicated with the buffer tank 3, and the two ends of the connecting hose 14 are respectively communicated with the top end of the second liquid inlet pipe 15 and the liquid outlet valve 16. An L-shaped frame 17 is arranged outside the buffer tank 3, and the L-shaped frame 17 is detachably arranged on the mounting frame 11 through bolts, and the mounting frame 11 is provided with a through hole 18 matched with the second liquid inlet pipe 15. The mounting frame 11 is provided with a mounting seat 19, and the diazo liquid tank 13 is arranged on the mounting seat 19. The mounting seat 19 is provided with a vertical plate 20, the diazo liquid tank 13 is provided with a first clamp 21 and a second clamp 22, the first clamp 21 and the second clamp 22 are detachably connected through bolts, and the first clamp 21 is fixedly arranged on the vertical plate 20.

[0029] In the embodiment, the diazo liquid tank 13 is placed on the mounting seat 19, the diazo liquid tank 13 and the first clamp 21 are matched, the second clamp 22 is sleeved outside the diazo liquid tank 13, the first clamp 21 and the second clamp 22 are fixedly connected through bolts, the two ends of the connecting hose 14 are respectively communicated with the second liquid inlet pipe 15 and the liquid outlet valve 16, the communication between the diazo liquid tank 13 and the buffer tank 3 is completed, the diazo liquid tank 13 is provided with a liquid inlet valve 25, a vacuum valve 26 and a pressure valve 27 in advance, when liquid needs to be discharged, the pressure valve 27 can be opened first to start pressurizing the diazo liquid tank 13, so that the subsequent diazo liquid can be smoothly discharged from the diazo liquid tank 13.

[0030] Please refer to Figures 1-5 , as an embodiment of the connecting mechanism: the connecting mechanism is provided with four groups, and the first liquid feeding pipe 4 in the four groups of connecting mechanisms is communicated with the bottom of the buffer tank 3, and the first liquid inlet pipe 5 in the four groups of connecting mechanisms is communicated with the cover plate 2. The lower surface of the first limiting plate 7 is provided with a sealing ring 23, and the lower surface of the sealing ring 23 is attached to the top of the first liquid inlet pipe 5. One side of the buffer tank 3 is provided with a viewing window 24.

[0031] More specifically, the cover plate 2 is provided with a driving motor and stirring blades connected with the driving motor. When the coupling liquid is placed in the tank body 1 and the cover plate 2 is placed on the tank body 1, the mounting frame 11 is moved above the cover plate 2. The first liquid delivery pipe 4 is made of soft material. The insertion nozzle 6 at the bottom of the first liquid delivery pipe 4 is inserted into the first liquid inlet pipe 5. The connecting sleeve 8 is screwed onto the outside of the first liquid inlet pipe 5 until the sealing ring 23 on the first limiting plate 7 is in contact with the first liquid inlet pipe 5, and the second limiting plate 9 is in contact with the first limiting plate 7. At this time, the connection and fixation of the first liquid delivery pipe 4 and the first liquid inlet pipe 5 are completed. When it is necessary to add the diazotized liquid drop by drop, the liquid discharge valve 16 is manually opened at this time. The diazotized liquid in the diazotized liquid tank 13 is discharged into the buffer tank 3. When a certain amount of diazotized liquid is stored in the buffer tank 3, the liquid discharge valve 16 is closed, and the electromagnetic valve 10 is opened. The discharge hole diameter of the insertion nozzle 6 is small. The diazotized liquid in the buffer tank 3 is slowly dropped into the coupling liquid in the tank body 1.

[0032] In summary, when the overall device is in use or operation: the diazotized liquid tank 13 is placed on the mounting seat 19, and the diazotized liquid tank 13 is matched with the first clamp 21. The second clamp 22 is sleeved outside the diazotized liquid tank 13. The first clamp 21 and the second clamp 22 are fixed by bolt connection. The two ends of the connecting hose 14 are respectively communicated with the second liquid inlet pipe 15 and the liquid discharge valve 16, completing the communication between the diazotized liquid tank 13 and the buffer tank 3. The diazotized liquid tank 13 is provided with a liquid inlet valve 25, a emptying valve 26 and a pressurizing valve 27. When it is necessary to discharge liquid, the pressurizing valve 27 can be opened first to start pressurizing the diazotized liquid tank 13, so that the subsequent diazotized liquid can be smoothly discharged from the diazotized liquid tank 13.

[0033] More specifically, the cover plate 2 is provided with a driving motor and stirring blades connected with the driving motor. When the coupling liquid is placed in the tank body 1 and the cover plate 2 is placed on the tank body 1, the mounting frame 11 is moved above the cover plate 2. The first liquid delivery pipe 4 is made of soft material. The insertion nozzle 6 at the bottom of the first liquid delivery pipe 4 is inserted into the first liquid inlet pipe 5. The connecting sleeve 8 is screwed onto the outside of the first liquid inlet pipe 5 until the sealing ring 23 on the first limiting plate 7 is in contact with the first liquid inlet pipe 5, and the second limiting plate 9 is in contact with the first limiting plate 7. At this time, the connection and fixation of the first liquid delivery pipe 4 and the first liquid inlet pipe 5 are completed. When it is necessary to add the diazotized liquid drop by drop, the liquid discharge valve 16 is manually opened at this time. The diazotized liquid in the diazotized liquid tank 13 is discharged into the buffer tank 3. When a certain amount of diazotized liquid is stored in the buffer tank 3, the liquid discharge valve 16 is closed, and the electromagnetic valve 10 is opened. The discharge hole diameter of the insertion nozzle 6 is small. The diazotized liquid in the buffer tank 3 is slowly dropped into the coupling liquid in the tank body 1.

[0034] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection or other known connection mode, which will not be described here. In the above, whenever there is a fixed connection, welding is preferred. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A raw material dropping mechanism for pigment production, comprising a tank body (1) and a cover plate (2), characterized in that: The cover plate (2) is provided with a dripping device and a mounting device, the mounting device comprises a buffer tank (3) and a connecting mechanism, the connecting mechanism comprises a first liquid feeding pipe (4), a first liquid inlet pipe (5), a plug (6), a first limiting plate (7) and a connecting sleeve (8), the top end of the first liquid feeding pipe (4) is communicated with the bottom of the buffer tank (3), the bottom end of the first liquid inlet pipe (5) is fixedly connected with the plug (6), the first limiting plate (7) is fixedly sleeved outside the plug (6), the first liquid inlet pipe (5) is fixedly arranged on the cover plate (2), and the plug (6) is slidably arranged in the first liquid inlet pipe (5), the connecting sleeve (8) is slidably and rotatably sleeved outside the plug (6), and the connecting sleeve (8) is provided with a second limiting plate (9) matched with the first limiting plate (7), the connecting sleeve (8) is threadedly sleeved outside the first liquid inlet pipe (5), and the first liquid inlet pipe (5) is provided with an electromagnetic valve (10), the outer side of the tank body (1) is provided with a mounting frame (11), the bottom of the mounting frame (11) is provided with a moving wheel (12), and the dripping device is arranged on the mounting frame (11). ​ 2. The raw material dropping mechanism for pigment production according to claim 1, characterized by: The dripping device comprises a diazotization liquid tank (13), a connecting hose (14) and a second liquid inlet pipe (15), the diazotization liquid tank (13) is provided with a liquid discharge valve (16), the bottom end of the second liquid inlet pipe (15) is communicated with the buffer tank (3), and the two ends of the connecting hose (14) are respectively communicated with the top end of the second liquid inlet pipe (15) and the liquid discharge valve (16).

3. The raw material dropping mechanism for pigment production according to claim 2, characterized by: The buffer tank (3) is provided with an L-shaped frame (17), and the L-shaped frame (17) is detachably arranged on the mounting frame (11) through bolts, and the mounting frame (11) is provided with a through hole (18) matched with the second liquid inlet pipe (15).

4. The raw material dropping mechanism for pigment production according to claim 2, characterized by: The mounting frame (11) is provided with a mounting seat (19), and the diazotization liquid tank (13) is arranged on the mounting seat (19).

5. The raw material dropping mechanism for pigment production according to claim 4, characterized in that: The mounting seat (19) is provided with a vertical plate (20), the diazotization liquid tank (13) is provided with a first clamp (21) and a second clamp (22), the first clamp (21) and the second clamp (22) are detachably connected through bolts, and the first clamp (21) is fixedly arranged on the vertical plate (20).

6. The raw material dropping mechanism for pigment production according to claim 2, characterized by: The connecting mechanism is provided with four groups, and the first liquid feeding pipe (4) in the four groups of connecting mechanisms is communicated with the bottom of the buffer tank (3), and the first liquid inlet pipe (5) in the four groups of connecting mechanisms is communicated with the cover plate (2).

7. The raw material dropping mechanism for pigment production according to claim 6, characterized by: The lower surface of the first limiting plate (7) is provided with a sealing ring (23), and the lower surface of the sealing ring (23) is attached to the top of the first liquid inlet pipe (5).

8. The raw material dropping mechanism for pigment production according to claim 1, characterized by: One side of the buffer tank (3) is provided with a viewing window (24).