Electrode plate and electrostatic dust collection device
By adopting a combined structural design of reinforced substrate, conductive layer and insulating layer in the electrostatic precipitator, the problem of electrode plate deformation is solved, a stable air duct spacing and efficient ionization effect are achieved, and the dust removal effect and safety of electrostatic precipitator are improved.
Patent Information
- Application Number
- CN202422881121.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-11-25
AI Technical Summary
In existing electrostatic precipitators, the electrode sheet structure has low strength and is prone to deformation during installation or under wind force, resulting in unstable duct spacing and affecting ionization and dust removal effects.
The structure adopts a reinforced substrate, a conductive layer and two insulating layers. The conductive layer is placed between the reinforced substrate and the insulating layer, and the insulating layers are placed on opposite sides of the reinforced substrate. The structural strength of the electrode sheet is improved by the thickness of the reinforced substrate and the covering design of the insulating layer. The electrode sheet is fixed in position by setting limiting protrusions and snap-fit structure.
The structure strength of the electrode sheet was improved, the air duct spacing was stabilized, the ionization and dust removal effects were enhanced, the ozone generation and electric shock risk were reduced, and the safety and dust removal effect were improved.
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Figure CN223556205U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to air dust removal technical field, specifically, relate to an electrode piece and electrostatic precipitator. BACKGROUND
[0002] Electrostatic precipitation is a kind of gas dust removal method, dust-containing gas is electrically separated when passing through high-voltage electrostatic field, forms positive ion and electron, and the electron in the process of rushing to the positive electrode meets dust particle, so that the dust particle is negatively charged, and is absorbed and collected by the positive electrode, to realize dust removal.Current electrostatic precipitator on the market generally adopts multiple electrode pieces arranged in the thickness direction, and the air duct is formed between adjacent electrode pieces, and the electrode piece is used to ionize the dust-containing gas during passing through the air duct.However, the current electrode piece has low structural strength, is easy to deform during installation or under the action of wind, resulting in unstable air duct spacing, directly affecting ionization effect, thereby affecting electrostatic precipitation effect.
[0003] Therefore, it is particularly important to design and manufacture an electrode piece and electrostatic precipitator which is not easy to deform and has good ionization effect. CONTENT OF THE UTILITY MODEL
[0004] The utility model aims at providing an electrode piece with high structural strength, which is not easy to deform, can effectively improve the stability of air duct spacing, ensure ionization effect, and thereby enhance electrostatic precipitation effect.
[0005] Another purpose of the utility model is to provide an electrostatic precipitator, wherein the electrode piece has high structural strength, is not easy to deform, can effectively improve the stability of air duct spacing, ensure ionization effect, and thereby enhance electrostatic precipitation effect.
[0006] The utility model is implemented by adopting the following technical solutions.
[0007] An electrode piece includes a reinforced substrate, a conductive layer and two insulating layers, the two insulating layers are arranged on the two surfaces of the reinforced substrate, and the conductive layer is arranged between the reinforced substrate and any insulating layer, wherein the thickness of the reinforced substrate is 0.1mm-1.5mm.
[0008] Optionally, the conductive layer is coated by a conductive material, and the conductive layer is coated on the reinforced substrate or the insulating layer.
[0009] Optionally, the thickness of the conductive layer is 0.01mm-0.1mm.
[0010] Optionally, the thickness of the insulating layer is 0.1mm-1.2mm.
[0011] Optionally, the conductive layer comprises an electric field section and a conductive section connected in sequence, the insulating layer is wrapped outside the electric field section, and the conductive section protrudes from the insulating layer and is used for electric connection.
[0012] Optionally, one end of the electrode sheet is provided with a first limiting protrusion, and the other end is provided with a second limiting protrusion, and the first limiting protrusion and the second limiting protrusion are both used for clamping positioning.
[0013] Optionally, the insulating layer is a hard plate, the first limiting protrusion is arranged on the insulating layer, and the second limiting protrusion is arranged on the reinforced substrate.
[0014] Optionally, the insulating layer is further provided with a supporting protrusion, the supporting protrusion and the first limiting protrusion are arranged at two ends of the insulating layer in opposition, the length of the supporting protrusion is smaller than the length of the second limiting protrusion, and the supporting protrusion is used for supporting the second limiting protrusion.
[0015] Optionally, the insulating layer is a soft film, and the first limiting protrusion and the second limiting protrusion are both arranged on the reinforced substrate.
[0016] An electrostatic dust removal device comprises the electrode sheet, the electrode sheet comprises a reinforced substrate, a conductive layer and two layers of insulating layers, the two layers of insulating layers are arranged on two surfaces of the reinforced substrate in opposition, and the conductive layer is arranged between the reinforced substrate and any insulating layer, wherein the thickness of the reinforced substrate is 0.1mm-1.5mm.
[0017] The electrode sheet and the electrostatic dust removal device provided by the utility model have the following beneficial effects:
[0018] The electrode sheet provided by the utility model comprises a reinforced substrate, a conductive layer and two layers of insulating layers, the two layers of insulating layers are arranged on two surfaces of the reinforced substrate in opposition, and the conductive layer is arranged between the reinforced substrate and any insulating layer, wherein the thickness of the reinforced substrate is 0.1mm-1.5mm.
[0019] The electrode sheet has high structural strength, is not prone to deformation, can effectively improve the stability of the air duct spacing, guarantees ionization effect, and thus enhances the electrostatic dust removal effect. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as limiting the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of the drawings.
[0021] Figure 1 The exploded view of the electrode sheet provided by the first embodiment of the present application;
[0022] Figure 2 The structural schematic diagram of the connection between the reinforcing substrate and the conductive layer in the electrode sheet provided by the first embodiment of the present application;
[0023] Figure 3 The structural schematic diagram of the conductive layer in the electrode sheet provided by the first embodiment of the present application;
[0024] Figure 4 The exploded view of the electrode sheet provided by the second embodiment of the present application.
[0025] Icon: 100-electrode sheet; 110-reinforcing substrate; 120-conductive layer; 121-electric field section; 122-conductive section; 130-insulating layer; 140-first limiting protrusion; 150-second limiting protrusion; 160-supporting protrusion. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical scheme in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.
[0028] It should be noted that: similar labels and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.
[0029] In the description of the utility model, it needs to explain, the term "inner", "outer", "upper", "lower", "horizontal" and so on indicate the orientation or position relation is based on the orientation or position relation shown in the drawing, or is the orientation or position relation of the utility model product when using commonly placed, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply the device or element must have a particular orientation, with a particular orientation structure and operation, therefore cannot be understood as the limitation of the utility model. In addition, the term "first", "second", "third" and so on are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In the description of the utility model, it also needs to explain that, unless otherwise expressly provided and limited, the terms "set", "connected", "installed", "connected" should be understood broadly, for example, can be fixedly connected, can be detachably connected, or integrally connected, can be mechanically connected, can be electrically connected, can be directly connected, can be indirectly connected through an intermediate medium, and can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0031] Some embodiments of the utility model will be described in detail below in combination with the drawings. In the case of no conflict, the features in the following examples can be combined with each other.
[0032] First embodiment
[0033] Please refer to Figures 1 to 3 The utility model embodiment provides a kind of electrostatic precipitator (not shown in figure), for dust removal to air, improve the cleanliness of air.The electrode sheet 100 has higher structural strength, is not easy to deform, can effectively improve the stability of air duct spacing, ensure ionization effect, to enhance electrostatic precipitation effect.
[0034] The electrostatic precipitator includes base (not shown in figure) and multiple electrode sheets 100. Among them, multiple electrode sheets 100 are all installed on base, base is used to fix and limit multiple electrode sheets 100, multiple electrode sheets 100 are spaced apart along its thickness direction, and air duct is formed between adjacent two electrode sheets 100, for dust-containing gas to blow through.
[0035] Specifically, the plurality of electrode sheets 100 comprises a plurality of high-voltage electrode sheets and a plurality of low-voltage electrode sheets, wherein the plurality of high-voltage electrode sheets and the plurality of low-voltage electrode sheets are arranged alternately in sequence, and a wind channel is formed between adjacent high-voltage electrode sheets and low-voltage electrode sheets. Since a high-voltage electric field can be generated between adjacent high-voltage electrode sheets and low-voltage electrode sheets, during the process of blowing dust-containing gas through the wind channel, the high-voltage electric field can ionize the air molecules in the wind channel into positive and negative ions, and make the dust particles carry negative electricity, facilitating the subsequent adsorption and collection of dust particles. In addition, when negative ions come into contact with bacteria, mold, viruses and the like, the negative ions themselves carry excess electrons, which can destroy the molecular protein structure of bacteria, mold, viruses and the like, causing structural changes (protein polarity reversal) or energy transfer in bacteria, mold, viruses and the like, thereby killing bacteria, mold, viruses and other microorganisms. Therefore, the electrostatic dust removal device also has a sterilization effect, further improving the cleanliness of the air.
[0036] The electrode sheet 100 comprises a reinforcing substrate 110, a conductive layer 120 and two insulating layers 130. The two insulating layers 130 are arranged on opposite sides of the reinforcing substrate 110, and the conductive layer 120 is arranged between the reinforcing substrate 110 and any one of the insulating layers 130. The reinforcing substrate 110 is used to support and reinforce the conductive layer 120 and the two insulating layers 130, so as to improve the strength of the entire electrode sheet 100, so that it has high structural strength and is not easy to deform, thereby effectively improving the stability of the wind channel spacing, ensuring the ionization effect, and thereby enhancing the electrostatic dust removal effect.
[0037] Further, the thickness of the reinforcing substrate 110 is 0.1mm-1.5mm. A reasonable thickness of the reinforcing substrate 110 can improve the strength of the reinforcing substrate 110 as much as possible while ensuring that the size meets the installation requirements, thereby improving the structural strength of the entire electrode sheet 100 and preventing it from deforming. Preferably, the thickness of the reinforcing substrate 110 is 0.3mm-1mm.
[0038] Notably, the conductive layer 120 is in the form of a film, and the conductive layer 120 is coated with a conductive material, wherein the coating method can be printing, spraying or other processing and molding methods, and the conductive material can be conductive ink or other conductive materials. The conductive layer 120 is formed by coating, which can effectively reduce the thickness of the conductive layer 120, and in the case that the total thickness of the electrode sheet 100 does not increase, the thickness of the reinforcing substrate 110 and the two insulating layers 130 can be adjusted in a larger range, so that the reinforcing substrate 110 can be thicker, which is beneficial to improve the strength of the reinforcing substrate 110, and further improve the structural strength of the electrode sheet 100.
[0039] In this embodiment, the conductive layer 120 is coated on the reinforcing substrate 110, and the area of the conductive layer 120 is the same as that of the reinforcing substrate 110, so that the conductive layer 120 can completely cover the reinforcing substrate 110. However, it is not limited to this, and in other embodiments, the conductive layer 120 can also be coated on any insulating layer 130, and the area of the conductive layer 120 is smaller than that of the insulating layer 130, so that the insulating layer 130 can completely cover the conductive layer 120 to ensure the insulation effect.
[0040] Further, the thickness of the conductive layer 120 is 0.01mm-0.1mm, and a reasonable thickness of the conductive layer 120 can reduce the thickness of the conductive layer 120 as much as possible while ensuring the conductive effect, so that the thickness of the reinforcing substrate 110 and the two insulating layers 130 can be adjusted in a larger range.
[0041] Further, the thickness of the insulating layer 130 is 0.1mm-1.2mm, and a reasonable thickness of the insulating layer 130 can ensure the structural strength of the insulating layer 130 and improve the cladding effect of the conductive layer 120, thereby enhancing the insulation effect.
[0042] The conductive layer 120 includes an electric field section 121 and a conductive section 122 connected in sequence. The insulating layer 130 covers the electric field section 121, i.e., the electric field section 121 is arranged between the insulating layer 130 and the reinforcing substrate 110, and the insulating layer 130 and the reinforcing substrate 110 are respectively arranged on both sides of the electric field section 121 in the thickness direction. The conductive section 122 protrudes from the insulating layer 130 and is used for electrical connection. Specifically, the electric field section 121 is a part of the conductive layer 120 for generating an electric field, and the conductive section 122 is a part of the conductive layer 120 for realizing electrical conduction, and the conductive layer 120 has continuous conductive capability in the length direction.
[0043] Further, the two insulating layers 130 are arranged on both sides of the electric field section 121 in the thickness direction, i.e., the two insulating layers 130 completely cover the electric field section 121, and the conductive section 122 protrudes from the insulating layer 130 to realize electrical conduction. When a plurality of electrode sheets 100 are arranged at intervals in the thickness direction, the insulating layer 130 can isolate the electric field sections 121 of the adjacent two conductive layers 120, avoid corona discharge between the adjacent two conductive layers 120, reduce the generation of ozone, reduce the risk of electric shock, and improve safety.
[0044] It should be noted that one end of the electrode sheet 100 is provided with a first limiting protrusion 140, and the other end is provided with a second limiting protrusion 150, and the first limiting protrusion 140 and the second limiting protrusion 150 are used for clamping positioning to fix the position of the electrode sheet 100, so as to ensure the stable formation of the air duct. Specifically, the base is oppositely provided with a first clamping groove (not shown in the figure) and a second clamping groove (not shown in the figure), the first limiting protrusion 140 is clamped in the first clamping groove, and the second limiting protrusion 150 is clamped in the second clamping groove, so as to fix the positions of the two ends of the electrode sheet 100, thereby fixing the relative position of the electrode sheet 100 and the base, and preventing the electrode sheet 100 from accidentally separating from the base.
[0045] In the embodiment, the insulating layer 130 is a hard plate, the first limiting protrusion 140 is arranged on the insulating layer 130, and the second limiting protrusion 150 is arranged on the reinforcing substrate 110, that is, one end of the electrode sheet 100 is clamped with the first clamping groove through the first limiting protrusion 140 arranged on the insulating layer 130, and the other end of the electrode sheet 100 is clamped with the second clamping groove through the second limiting protrusion 150 arranged on the reinforcing substrate 110. Specifically, the first limiting protrusions 140 of the two insulating layers 130 are arranged in overlap, and are clamped with the first clamping groove together, so as to ensure the clamping strength.
[0046] Further, the insulating layer 130 is also provided with a supporting protrusion 160. The supporting protrusion 160 and the first limiting protrusion 140 are oppositely arranged at the two ends of the insulating layer 130, the length of the supporting protrusion 160 is less than the length of the second limiting protrusion 150, and the supporting protrusion 160 is used for supporting the second limiting protrusion 150, so as to improve the structural strength of the second limiting protrusion 150, prevent the second limiting protrusion 150 from deforming or breaking during clamping with the second clamping groove, and be stable and reliable. Specifically, the supporting protrusions 160 of the two insulating layers 130 are arranged in overlap, the root of the second limiting protrusion 150 is clamped between the two supporting protrusions 160, and the two supporting protrusions 160 act together, so as to improve the root strength of the second limiting protrusion 150, prevent the second limiting protrusion 150 from breaking from the reinforcing substrate 110, and be safe and reliable.
[0047] In the embodiment, the reinforcing substrate 110 and the insulating layer 130 are separately processed and formed (such as injection molding), so as to facilitate the adjustment of the thickness of the reinforcing substrate 110 and the insulating layer 130, and can simplify the processing steps of the reinforcing substrate 110 and the insulating layer 130, ensure the uniform thickness of the reinforcing substrate 110 and the insulating layer 130, thereby reducing the probability of breakdown and sparking caused by the uneven thickness of the reinforcing substrate 110 and the insulating layer 130, and improving safety.
[0048] Further, after the processing and forming of the reinforcing substrate 110 and the insulating layer 130 are completed, the conductive layer 120 is coated on the reinforcing substrate 110, and then the reinforcing substrate 110, the conductive layer 120 and the two insulating layers 130 can be formed into a whole through ultrasonic wave, hot pressing, adhesion, plastic suction, plastic blowing, extrusion and hot melting cutting, and then a complete electrode sheet 100 is obtained. The reinforcing substrate 110 and the insulating layer 130 are made of modified insulating materials such as PP (polypropylene), ABS (acrylonitrile-butadiene-styrene copolymer), PC (polycarbonate) or insulating glass.
[0049] The electrode sheet 100 provided by the embodiment of the utility model, the two insulating layers 130 are oppositely arranged on the two surfaces of the reinforcing substrate 110, and the conductive layer 120 is arranged between the reinforcing substrate 110 and any insulating layer 130, wherein the thickness of the reinforcing substrate 110 is 0.1mm-1.5mm. Compared with the prior art, the electrode sheet 100 provided by the utility model has high structural strength, is not easy to deform, can effectively improve the stability of the air duct spacing, ensures the ionization effect, thereby enhancing the electrostatic dust removal effect. The electrostatic dust removal device is stable and reliable, and has good dust removal effect.
[0050] Second embodiment
[0051] Please refer to Figure 4 The embodiment of the utility model provides an electrode sheet 100, compared with the first embodiment, the difference of the embodiment lies in the structure of the insulating layer 130.
[0052] In the embodiment, the insulating layer 130 is a soft film, and the insulating layer 130 is coated by an insulating material, wherein the coating method can be printing, spraying or other processing and forming methods, and the insulating material can be polyimide, polyethylene or other insulating materials. The method of forming the insulating layer 130 by coating can effectively reduce the thickness of the insulating layer 130, and under the condition that the total thickness of the electrode sheet 100 does not increase, the thickness of the reinforcing substrate 110 can be adjusted in a larger range, so that the reinforcing substrate 110 can be set thicker, which is beneficial to improve the strength of the reinforcing substrate 110, and further improve the structural strength of the electrode sheet 100. In addition, by reducing the thickness of the insulating layer 130, the thickness of the entire electrode sheet 100 can also be reduced, which is beneficial to the thin and light setting of the electrode sheet 100, so that the volume of the electrode sheet 100 can be smaller, and the assembly is facilitated.
[0053] It should be noted that, since the insulating layer 130 is a soft film, it cannot be provided with the first limiting protrusion 140 and the first clamping groove, and the supporting protrusion 160 cannot support the second limiting protrusion 150. Therefore, in the embodiment, the first limiting protrusion 140 and the second limiting protrusion 150 are both arranged on the reinforcing substrate 110, one end of the electrode sheet 100 is clamped with the first clamping groove through the first limiting protrusion 140 arranged on the reinforcing substrate 110, and the other end of the electrode sheet 100 is clamped with the second clamping groove through the second limiting protrusion 150 arranged on the reinforcing substrate 110, so that the relative position of the electrode sheet 100 and the base can be fixed, and the electrode sheet 100 can be prevented from being accidentally separated from the base.
[0054] The electrode sheet 100 provided in the embodiment of the utility model has the same beneficial effects as the first embodiment, and will not be described herein.
[0055] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model. For those skilled in the art, the utility model can be variously changed and varied. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. An electrode sheet, characterized by, The electrode sheet comprises a reinforcing substrate, a conductive layer and two insulating layers, the two insulating layers are oppositely arranged on two surfaces of the reinforcing substrate, and the conductive layer is arranged between the reinforcing substrate and any one of the insulating layers, wherein the thickness of the reinforcing substrate is 0.1-1.5 mm.
2. The electrode pad of claim 1, wherein The conductive layer is coated by a conductive material, and the conductive layer is coated on the reinforcing substrate or the insulating layer.
3. The electrode pad of claim 1, wherein The thickness of the conductive layer is 0.01-0.1 mm.
4. The electrode pad of claim 1, wherein The thickness of the insulating layer is 0.1-1.2 mm.
5. The electrode pad of claim 1, wherein The conductive layer comprises an electric field segment and a conductive segment connected in sequence, the insulating layer is wrapped outside the electric field segment, the conductive segment is arranged to protrude from the insulating layer, and the conductive segment is used for electric connection.
6. The electrode pad of claim 1, wherein One end of the electrode sheet is provided with a first limiting protrusion, and the other end is provided with a second limiting protrusion, and the first limiting protrusion and the second limiting protrusion are both used for clamping positioning.
7. The electrode pad of claim 6, wherein The insulating layer is a hard plate, the first limiting protrusion is arranged on the insulating layer, and the second limiting protrusion is arranged on the reinforcing substrate.
8. The electrode pad of claim 7, wherein The insulating layer is further provided with a supporting protrusion, the supporting protrusion and the first limiting protrusion are oppositely arranged at two ends of the insulating layer, the length of the supporting protrusion is less than the length of the second limiting protrusion, and the supporting protrusion is used for supporting the second limiting protrusion.
9. The electrode pad of claim 6, wherein The insulating layer is a soft film, and the first limiting protrusion and the second limiting protrusion are both arranged on the reinforcing substrate.
10. An electrostatic precipitator apparatus, characterised in that, The electrode sheet comprises the electrode sheet according to any one of claims 1-9.