Automatic spraying assembly line with dust removal device

By designing an automated spraying production line with a dust removal device, the problems of incomplete dust cleaning before furniture panel spraying and wasted spraying area were solved. It enabled dust cleaning of the panel surface and adjustment of the spraying range, improving the spraying effect and resource utilization.

CN223556331UActive Publication Date: 2025-11-18ZHEJIANG CHENGCHENG TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422510429.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-11-18
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Incomplete dust removal before furniture panel spraying leads to poor spraying results, and the different panel sizes result in wasted spraying area.

Method used

An automated spraying production line with a dust removal device was designed, comprising a dust removal mechanism and a spraying mechanism. Dust is removed by a cleaning roller, and the range of the spraying plate is adjusted to accommodate panels of different sizes.

Benefits of technology

It enables effective cleaning of dust on the panel surface and flexible adjustment of the spraying range, improving the spraying effect and reducing resource waste.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223556331U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of plate surface paint spraying, in particular to an automatic spraying assembly line with a dust removal device, which comprises a workbench, the bottom of the workbench is fixedly connected with a support frame, the outer side of the workbench is fixedly connected with a starter, and a conveying belt is arranged in the workbench. A dust removal mechanism is fixedly connected to the top of the workbench, a spraying mechanism is fixedly connected to the top of the workbench, a shielding mechanism is installed on the outer side of the spraying mechanism, the dust removal mechanism comprises a connecting plate, a lifting groove is formed in the connecting plate, and a sliding rod is slidably connected to the interior of the lifting groove. The outer side of the sliding rod is fixedly connected with a moving block, the outer side of the moving block is fixedly connected with a connecting rod, the device is simple in structure and convenient to use, dust adsorbed on the surface of a panel can be cleaned before the panel is sprayed, and meanwhile the spraying range of a spraying plate can be adjusted according to the size of the panel.
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Description

TECHNICAL FIELD

[0001] The utility model relates to an automatic spraying assembly line with dust removal device belongs to the panel paint spraying technical field. BACKGROUND

[0002] In the production process of furniture, the panel of furniture needs to be sprayed with paint, so that the surface of the furniture is smooth and has texture. The paint can make wooden furniture more beautiful and bright, improve the rough feel of the furniture itself, not only play a role in protecting and maintaining wooden furniture, but also make the whole family life more comfortable. The paint process of furniture often involves multiple processes, which generally combines the product conveying direction and its process sequence to configure corresponding process equipment and process personnel on a continuous conveying line. Each process needs the participation of relevant personnel, and the product completes the paint process after passing through the production line.

[0003] According to the authorized patent CN207805871U, the automatic paint spraying process is completed, which does not need too many personnel to participate, saves labor cost, and has continuous and compact production rhythm, high production efficiency, strict product quality control, and effectively guarantees the paint spraying quality. The paint spraying device only sprays paint on the upper area of the board, reducing paint waste, and the drying device adopts a multi-layer three-dimensional structure, occupying less land and producing continuously.

[0004] However, before spraying the panel, it needs to be placed on the top of the conveying belt and transported to the bottom of the spraying mechanism for spraying work. But there is a lot of dust adsorbed on the surface of the panel, which needs to be cleaned before spraying, otherwise it will affect the spraying effect. And because the size of the panel is different, when the panel is relatively small, the spraying plate will cause resource waste due to its large spraying area. UTILITY MODEL CONTENT

[0005] The utility model aims at providing an automatic spraying assembly line with dust removal device, which is simple in structure, convenient to use, can clean the dust adsorbed on the surface of the panel before spraying, and can adjust the spraying range of the spraying plate according to the size of the panel to solve the problems in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical scheme:

[0007] An automatic spraying assembly line with dust removal device, comprising a workbench, a support frame is fixedly connected to the bottom of the workbench, a starting machine is fixedly connected to the outer side of the workbench, a conveying belt is installed in the inside of the workbench, a dust removal mechanism is fixedly connected to the top of the workbench, a spraying mechanism is fixedly connected to the top of the workbench, and a shielding mechanism is installed on the outer side of the spraying mechanism.

[0008] The dust removal mechanism comprises a connecting plate, a lifting groove is formed in the connecting plate, a sliding rod is slidably connected in the lifting groove, a moving block is fixedly connected to the outer side of the sliding rod, a connecting rod is fixedly connected to the outer side of the moving block, a clamping rod is fixedly connected to the bottom of the connecting rod, a rubber tube is clamped to the bottom of the clamping rod, a clamping frame is fixedly connected to the bottom of the rubber tube, a cleaning roller is rotatably connected in the clamping frame, an L-shaped plate is fixedly connected to the outer side of the moving block, a first threaded pipe is fixedly connected to the outer side of the L-shaped plate, a first screw rod is threadedly connected in the first threaded pipe, and a positioning rod is fixedly connected to the outer side of the first screw rod.

[0009] The spraying mechanism comprises a gantry, a spraying box is fixedly connected to the top of the gantry, a scale plate is fixedly connected to the outer side of the spraying box, a feeding cover is clamped to the top of the spraying box, an extraction pump is fixedly connected to the bottom of the spraying box, and a spraying plate is fixedly connected to the bottom of the extraction pump.

[0010] The shielding mechanism comprises a stable plate, a return spring is fixedly connected to the outer side of the stable plate, the return spring is fixedly connected to the outer side of the stable plate, a stress plate is fixedly connected to the bottom of the stable plate, a shielding groove is fixedly connected to the bottom of the stable plate, a second threaded pipe is fixedly connected to the outer side of the stable plate, a second screw rod is threadedly connected in the second threaded pipe, and an extrusion rod is fixedly connected to the outer side of the second screw rod.

[0011] Further, the connecting plates are symmetrically arranged on the outer side of the workbench, the moving blocks are slidably connected to the outer side of the connecting plates through the sliding rods, and the moving blocks can move up and down on the outer side of the connecting plates through the movement of the sliding rods in the lifting grooves.

[0012] Further, the clamping frame and the cleaning roller are movably connected to the top of the conveying belt through the cooperation of the clamping rod and the rubber tube, the clamping frame and the cleaning roller are moved to the top of the conveying belt through the connecting rod, and the surface of the panel is cleaned.

[0013] Further, the L-shaped plates are symmetrically arranged on the outer side of the moving blocks, the positioning rods are rotatably connected to the inner side of the L-shaped plates through the first screw rods, and the first screw rods are rotated in the first threaded pipes, so that the first screw rods drive the positioning rods to move.

[0014] Further, the extraction pump and the spraying plate are located at the bottom of the gantry, the stable plate is fixedly connected to the top of the spraying plate, and the spraying agent in the spraying box can be extracted into the spraying plate by starting the extraction pump.

[0015] Further, the shielding grooves are symmetrically arranged outside the spraying plate and are slidingly connected to the two sides of the spraying plate, so that the spraying range of the spraying plate can be changed.

[0016] Further, the extrusion rod is rotatably connected to the outside of the stable plate through the second screw rod and is located outside the stress plate, so that the second screw rod drives the extrusion rod to move by rotating in the second threaded pipe.

[0017] The utility model discloses the beneficial effect is:

[0018] (One), the utility model discloses a workbench is set up first, first the faceplate is placed in the conveyor belt of workbench interior, drives the conveyor belt rotation through starting machine, so that the conveyor belt drives the faceplate and moves, before conveying, first the moving block is moved in the outside of the interface board through the slide rod, the moving block can drive the connecting rod to move to the top of the faceplate at this moment, the clamping frame and the cleaning cylinder in it, when the faceplate moves under the action of the conveyor belt, the cleaning cylinder will be in the top of the faceplate and rolls, thereby the dust adsorbed on the top of the faceplate is cleaned, when needing to replace the cleaning cylinder, the cleaning cylinder can be disassembled by moving out from the inside of the rubber tube through the clamping rod, and then the cleaning cylinder is cleaned, reach the effect that the faceplate can be dedusted.

[0019] (Two), the utility model discloses a workbench is set up, when the conveyor belt drives the faceplate and moves below the portal frame, starts through the extraction pump, so that the extraction pump extracts the spraying agent in the spraying box to the inside of the spraying plate, at this moment, the faceplate is sprayed through the spraying plate and handles, when needing to change the spraying range of the spraying plate, the extrusion rod is moved through the rotation of the second screw rod in the second threaded pipe, at this moment, the second screw rod will drive the extrusion rod and move, and the stress plate is extruded through the movement of the extrusion rod, so that the stress plate drives the shielding groove and moves outside the spraying plate, so that the spraying range of the spraying plate is adjusted, and the effect that the spraying range can be adjusted according to the size of the faceplate is reached. DRAWINGS

[0020] The drawings are used to provide further understanding of the utility model and constitute a part of the specification, and are used together with the specific embodiment of the utility model to explain the utility model, and do not constitute the limitation on the utility model.

[0021] Figure 1 It is a structure schematic diagram of the automatic spraying assembly line with dust removal device of the utility model;

[0022] Figure 2It is a structure schematic view outside the dust removal mechanism of the automatic spraying assembly line with dust removal device;

[0023] Figure 3 It is a structure schematic view outside the spraying mechanism and the shielding mechanism of the automatic spraying assembly line with dust removal device;

[0024] Figure 4 It is a structure schematic view outside the shielding mechanism of the automatic spraying assembly line with dust removal device;

[0025] Figure 5 It is a structure schematic view outside the dust removal mechanism of the automatic spraying assembly line with dust removal device; Figure 2 It is an enlarged view of structure A in the automatic spraying assembly line with dust removal device;

[0026] Label in the figure: 1, workbench; 2, support frame; 3, starter; 4, conveying belt; 5, dust removal mechanism; 51, link plate; 52, lifting groove; 53, sliding rod; 54, moving block; 55, connecting rod; 56, clamping rod; 57, rubber tube; 58, clamping frame; 59, cleaning roller; 510, L-shaped plate; 511, No. 1 threaded pipe; 512, No. 1 screw rod; 513, positioning rod; 6, spraying mechanism; 61, gantry; 62, spraying box; 63, scale plate; 64, feeding cover; 65, extraction pump; 66, spraying plate; 7, shielding mechanism; 71, stable plate; 72, return spring; 73, stress plate; 74, shielding groove; 75, No. 2 threaded pipe; 76, No. 2 screw rod; 77, extrusion rod. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0028] Embodiment 1, please refer to Figures 1-5 The present application provides a technical solution:

[0029] The utility model provides an automatic spraying assembly line with dust removal device, including workbench 1, the bottom fixed connection of workbench 1 has support frame 2, the outside fixed connection of workbench 1 has starting machine 3, the inside installation of workbench 1 has conveying belt 4, the top fixed connection of workbench 1 has dust removal mechanism 5, the top fixed connection of workbench 1 has spraying mechanism 6, the outside installation of spraying mechanism 6 has shielding mechanism 7, dust removal mechanism 5 includes link plate 51, link plate 51 inside is seted up and has gone up and has gone down groove 52, the inside sliding connection of going up and has gone down groove 52 has slide rod 53, the outside fixed connection of slide rod 53 has moving block 54, the outside fixed connection of moving block 54 has connecting rod 55, the bottom fixed connection of connecting rod 55 has the clamping rod 56, the bottom clamping of clamping rod 56 has rubber pipe 57, the bottom fixed connection of rubber pipe 57 has clamping frame 58, the inside rotation connection of clamping frame 58 has cleaning cylinder 59, the outside fixed connection of moving block 54 has L type board 510, the outside fixed connection of L type board 510 has no.

[0030] Specifically, as shown in Figure 1 Link plate 51 is symmetrically distributed on the outside of workbench 1, moving block 54 is slidingly connected to the outside of link plate 51 through slide rod 53, clamping frame 58 and cleaning cylinder 59 are movably connected to the top of conveying belt 4 through the cooperation of clamping rod 56 and rubber pipe 57, L type board 510 is symmetrically distributed on the outside of moving block 54, and positioning rod 513 is rotatably connected to the inside of L type board 510 through no.

[0031] Further, the movement of slide rod 53 in the inside of going up and has gone down groove 52 can make moving block 54 move up and down on the outside of link plate 51, clamping frame 58 and cleaning cylinder 59 are moved to the top of conveying belt 4 through connecting rod 55, so as to clean the surface of panel, no.

[0032] In this embodiment: by setting the workbench 1, first place the panel in the conveyor belt 4 inside the workbench 1, start the conveyor belt 4 by starting the machine 3, so that the conveyor belt 4 drives the panel to move, before conveying, first drive the moving block 54 to move outside the adapter plate 51 by the slide rod 53, at this time the moving block 54 can drive the connecting rod 55 to move, so that the connecting rod 55 drives the clamping frame 58 and the cleaning roller 59 inside it to move to the top of the panel, when the panel moves under the action of the conveyor belt 4, the cleaning roller 59 will roll on the top of the panel, thereby cleaning the dust adsorbed on the top of the panel, when it is necessary to replace the cleaning roller 59, the cleaning roller 59 can be disassembled by moving the clamping rod 56 out of the inside of the rubber tube 57, and then the cleaning roller 59 can be replaced, thereby achieving the effect of dust removal of the panel.

[0033] Embodiment 2, please refer to Figure 1 、 Figure 2 With Figure 5 , the difference between this embodiment and embodiment 1 is that the spraying mechanism 6 comprises a gantry 61, the top of the gantry 61 is fixedly connected with a spraying box 62, the outside of the spraying box 62 is fixedly connected with a scale plate 63, the top of the spraying box 62 is clamped with a feeding cover 64, the bottom of the spraying box 62 is fixedly connected with a suction pump 65, the bottom of the suction pump 65 is fixedly connected with a spraying plate 66, the shielding mechanism 7 comprises a stable plate 71, the outside of the stable plate 71 is fixedly connected with a return spring 72, the outside of the return spring 72 is fixedly connected with a stress plate 73, the bottom of the stress plate 73 is fixedly connected with a shielding groove 74, the outside of the stable plate 71 is fixedly connected with a No. 2 threaded pipe 75, the inside of the No. 2 threaded pipe 75 is threadedly connected with a No. 2 screw rod 76, the outside of the No. 2 screw rod 76 is fixedly connected with an extrusion rod 77.

[0034] Specifically, as shown in Figures 1-5 , the suction pump 65 and the spraying plate 66 are located at the bottom of the gantry 61, the stable plate 71 is fixedly connected to the top of the spraying plate 66, the shielding grooves 74 are symmetrically distributed on the outside of the spraying plate 66, and the shielding grooves 74 are slidingly connected to the two sides of the spraying plate 66, the extrusion rod 77 is rotatably connected to the outside of the stable plate 71 through the No. 2 screw rod 76, and the extrusion rod 77 is located on the outside of the stress plate 73.

[0035] Further, by starting the suction pump 65, the spraying agent in the spraying box 62 can be drawn into the inside of the spraying plate 66, by slidingly connecting the shielding grooves 74 to the outside of the spraying plate 66, the range of spraying of the spraying plate 66 can be changed, by rotating the No. 2 screw rod 76 in the No. 2 threaded pipe 75, the No. 2 screw rod 76 drives the extrusion rod 77 to move.

[0036] In the embodiment: by setting the workbench 1, when the conveying belt 4 drives the panel to move below the gantry 61, the suction pump 65 is started, so that the suction pump 65 sucks the paint in the spraying box 62 into the inside of the spraying plate 66, and at this time the panel is sprayed by the spraying plate 66, when it is necessary to change the spraying range of the spraying plate 66, the second screw rod 76 is rotated and moved in the second threaded pipe 75, at this time the second screw rod 76 drives the extrusion rod 77 to move, the stress plate 73 is extruded by the movement of the extrusion rod 77, so that the stress plate 73 drives the shielding groove 74 to move outside the spraying plate 66, so that the spraying range of the spraying plate 66 is adjusted, and the effect that the spraying range can be adjusted according to the size of the panel is achieved.

[0037] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic painting line with dust removal device, comprising a worktable (1), characterized in that: The bottom of the workbench (1) is fixedly connected with a support frame (2), the outer side of the workbench (1) is fixedly connected with a starter (3), the inside of the workbench (1) is provided with a conveying belt (4), the top of the workbench (1) is fixedly connected with a dust removal mechanism (5), the top of the workbench (1) is fixedly connected with a spraying mechanism (6), and the outer side of the spraying mechanism (6) is provided with a shielding mechanism (7). The dust removal mechanism (5) comprises a connecting plate (51), a lifting groove (52) is formed in the inside of the connecting plate (51), a sliding rod (53) is slidably connected in the inside of the lifting groove (52), a moving block (54) is fixedly connected to the outer side of the sliding rod (53), a connecting rod (55) is fixedly connected to the outer side of the moving block (54), a clamping rod (56) is fixedly connected to the bottom of the connecting rod (55), a rubber pipe (57) is clamped to the bottom of the clamping rod (56), a clamping frame (58) is fixedly connected to the bottom of the rubber pipe (57), a cleaning roller (59) is rotatably connected in the inside of the clamping frame (58), an L-shaped plate (510) is fixedly connected to the outer side of the moving block (54), a first threaded pipe (511) is fixedly connected to the outer side of the L-shaped plate (510), a first screw rod (512) is threadedly connected in the inside of the first threaded pipe (511), and a positioning rod (513) is fixedly connected to the outer side of the first screw rod (512). The spraying mechanism (6) comprises a gantry (61), a spraying box (62) is fixedly connected to the top of the gantry (61), a scale plate (63) is fixedly connected to the outer side of the spraying box (62), a feeding cover (64) is clamped to the top of the spraying box (62), an extraction pump (65) is fixedly connected to the bottom of the spraying box (62), and a spraying plate (66) is fixedly connected to the bottom of the extraction pump (65). The shielding mechanism (7) comprises a stable plate (71), a return spring (72) is fixedly connected to the outer side of the stable plate (71), a stress plate (73) is fixedly connected to the outer side of the return spring (72), a shielding groove (74) is fixedly connected to the bottom of the stress plate (73), a second threaded pipe (75) is fixedly connected to the outer side of the stable plate (71), a second screw rod (76) is threadedly connected in the inside of the second threaded pipe (75), and an extrusion rod (77) is fixedly connected to the outer side of the second screw rod (76).

2. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The connecting plates (51) are symmetrically distributed on the outer side of the workbench (1), and the moving blocks (54) are slidably connected to the outer side of the connecting plates (51) through the sliding rods (53).

3. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The clamping frame (58) and the cleaning roller (59) are movably connected to the top of the conveying belt (4) through the cooperation of the clamping rod (56) and the rubber pipe (57).

4. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The L-shaped plates (510) are symmetrically distributed on the outer side of the moving blocks (54), and the positioning rods (513) are rotatably connected to the inside of the L-shaped plates (510) through the first screw rods (512).

5. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The extraction pump (65) and the spraying plate (66) are located at the bottom of the gantry (61), and the stable plate (71) is fixedly connected to the top of the spraying plate (66).

6. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The shielding grooves (74) are symmetrically distributed on the outer side of the spraying plate (66), and the shielding grooves (74) are slidingly connected to the two sides of the spraying plate (66).

7. The automatic spraying assembly line with dust removal device according to claim 1, characterized in that: The extrusion rod (77) is rotatably connected to the outer side of the stable plate (71) through the No. 2 screw rod (76), and the extrusion rod (77) is located on the outer side of the stress plate (73).

Citation Information

Patent Citations

  • Full -automatic paint spraying production water line of furniture board

    CN207805871U