Biscuit shaping and residue removing device

By combining the design of the eccentric wheel and the sieve plate, along with the quick-release and disassembly of the slag storage box using the pull rod, limit plate, and spring, the problems of complex and time-consuming operation of the existing device are solved, thus improving the biscuit production efficiency.

CN223556477UActive Publication Date: 2025-11-18LINYI MASTER ZOU FOOD CO LTD
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Patent Information

Application Number
CN202421965138.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-11-18
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

Existing biscuit shaping and crumb removal devices are complex to operate, and the process of removing biscuit crumbs is time-consuming, affecting production efficiency.

Method used

The design incorporates an eccentric wheel, screen plate, fixed rod, and spring to vibrate the screen plate within the slag removal box. Combined with the pull rod, limit plate, and spring, this allows for quick assembly and disassembly of the slag storage box.

Benefits of technology

It improved the operating efficiency of the production line, reduced manual operation and time costs, shortened the replacement time of the slag storage box, and increased production capacity and output.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of biscuit processing, and discloses a biscuit shaping and deslagging device which comprises a bottom frame, a conveyor device body is arranged at the top end of the bottom frame, a shaping box is fixedly connected to the top end of the conveyor device body, and a feeding hopper is fixedly connected to the top end of the shaping box and used for filling materials into the shaping box. A first shaping roller and a second shaping roller are rotationally connected to the inner wall of the shaping box and used for shaping biscuits, a gear box is fixedly connected to the front end of the shaping box, a first motor is installed at the front end of the gear box through a fixing frame, and a linkage assembly is fixedly connected to the driving end of the first motor and connected with the first shaping roller and the second shaping roller through belt pieces. According to the residue removing device, the sieve plate can vibrate in the residue removing box through mutual cooperation of the eccentric wheel, the sieve plate, the fixing rod and the first spring, and the residue storage box can be rapidly disassembled and assembled when needing to be cleaned or replaced through mutual cooperation of the pull rod, the limiting plate, the second spring and the limiting block.
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Description

TECHNICAL FIELD

[0001] The utility model relates to biscuit processing technical field especially relates to a biscuit shaping and slag removal device. BACKGROUND

[0002] Biscuits are food made of cereal powder (and / or bean powder, potato powder) as main raw material, with or without sugar, oil and other raw materials, through powder mixing (or slurry mixing), shaping, baking (or frying) and other processes, and food with butter, egg white, cocoa, chocolate and other food added between products (or surface, or internal) before or after cooking.

[0003] After the biscuit is shaped, the biscuit crust that does not conform to the biscuit model needs to be removed, but the existing biscuit shaping and slag removal device is relatively complex to operate, and the process is relatively time-consuming in the process of removing the biscuit crust, so the biscuit shaping and slag removal device is provided for the technical problem. UTILITY MODEL CONTENT

[0004] The utility model discloses a biscuit shaping and slag removal device, through the mutual matching of eccentric wheel, sieve plate, fixed rod and spring no.

[0005] To achieve the above object, the utility model provides the following technical scheme: a biscuit shaping and slag removal device, comprising:

[0006] The bottom frame is provided with a conveyor device main body at the top end, the conveyor device main body top end is fixedly connected with the shaping box, the shaping box top end is fixedly connected with the feed hopper, is used to fill the material in the shaping box, the shaping box inner wall is rotatably connected with the shaping roller no.

[0007] The slag removal box is used for removing the slag of the biscuit, the slag removal box front end is installed with motor no.

[0008] Further, the linkage assembly comprises a gear one at a driving end of the motor, a gear two is movably connected to the bottom end of the gear one, and the gear one and the gear two are both movably connected to the inner wall of the gear box.

[0009] Further, the gear one is connected to the shaping roller two through a belt one, and the gear two is connected to the shaping roller one through a belt two.

[0010] Further, two fixed rods are movably connected to the top side of the inner wall of the slag removal box, springs one are arranged at the apart ends of the two fixed rods, and a sieve plate is fixedly connected to the close ends of the two fixed rods.

[0011] Further, one end of the spring one is connected to the top side of the inner wall of the slag removal box, and the other end of the spring one is connected to the apart end of the sieve plate.

[0012] Further, tenons are fixedly connected to the left and right ends of the slag storage box, and the two tenons are movably connected to the inner wall of the slag removal box.

[0013] Further, the clamping assembly comprises a pull rod movably connected to the inner wall of the limiting block, a limiting plate is fixedly connected to the right side of the outer wall of the pull rod, and a spring two is arranged in the middle of the outer wall of the pull rod.

[0014] Further, one end of the spring two is connected to the left end of the limiting plate, and the other end of the spring two is connected to the right end of the limiting block.

[0015] The utility model has the following beneficial effects:

[0016] 1、in the utility model, through the mutual matching of eccentric wheel, sieve plate, fixed rod and spring one, the sieve plate can vibrate in the slag removal box, so that the slag removal task can be quickly completed in the production process, and the manual operation and time cost are reduced.

[0017] 2、in the utility model, when the sieve plate moves, the slag storage box needs to be clamped in the slag removal box to prevent the slag storage box from being shaken out, through the mutual matching of the pull rod, the limiting plate, the spring two and the limiting block, the slag storage box can be quickly disassembled and assembled when it needs to be cleaned or replaced, so that the time required for the process of replacing the slag storage box can be greatly shortened. DRAWINGS

[0018] Figure 1 a perspective view of a biscuit shaping and slag removal device is provided for the utility model;

[0019] Figure 2A kind of biscuit shaping and slag removal device's screen plate structure schematic view is proposed in the utility model;

[0020] Figure 3 A kind of biscuit shaping and slag removal device's eccentric wheel structure schematic view is proposed in the utility model;

[0021] Figure 4 A kind of biscuit shaping and slag removal device's residue storage box structure schematic view is proposed in the utility model;

[0022] Figure 5 For Figure 4 The enlarged view of A is shown in the figure;

[0023] Figure 6 A kind of biscuit shaping and slag removal device's shaping roller structure schematic view is proposed in the utility model.

[0024] Legend:

[0025] 1, chassis;2, conveyor device main body;3, motor one;4, gear box;5, shaping box;6, feed hopper;7, slag removal box;8, discharge pipe;9, motor two;10, eccentric wheel;11, screen plate;12, fixed rod;13, spring one;14, residue storage box;15, tenon;16, pull rod;17, limit plate;18, spring two;19, limit block;20, shaping roller one;21, shaping roller two;22, belt one;23, gear one;24, gear two;25, belt two. Specific implementation

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0027] With reference to Figures 1-3 , the utility model provides an embodiment: a biscuit shaping and slag removal device, comprising:

[0028] chassis 1, the top of chassis 1 is provided with conveyor device main body 2, the top of conveyor device main body 2 is fixedly connected with shaping box 5, the top of shaping box 5 is fixedly connected with feed hopper 6, for filling material to shaping box 5, shaping box 5 inner wall is rotatably connected with shaping roller one 20 and shaping roller two 21, for shaping biscuit, the front end of shaping box 5 is fixedly connected with gear box 4, gear box 4 front end is installed with motor one 3 by fixed frame, the driving end of motor one 3 is fixedly connected with gear one 23, gear two 24, and is connected with shaping roller one 20 and shaping roller two 21 by belt piece;

[0029] The biscuit is de-dregged by the de-dregging box 7, the front end of the de-dregging box 7 is installed with the motor two 9 through the fixing frame, the driving end of the motor two 9 is fixedly connected with the eccentric wheel 10, the inner wall top side of the de-dregging box 7 is slidably connected with the sieve plate 11, the inner wall bottom side of the de-dregging box 7 is connected with the residue storage box 14 through the sliding rail, for storing biscuit residue, the left end bottom side of the de-dregging box 7 is fixedly connected with the limiting block 19, and is connected with the residue storage box 14 through the pull rod 16, the left end top side of the de-dregging box 7 is fixedly connected with the discharge pipe 8, for discharging the biscuit with completed de-dregging;

[0030] Specifically, through the mutual cooperation of the eccentric wheel 10, the sieve plate 11, the fixed rod 12 and the spring one 13, the motor two 9 is started, the eccentric wheel 10 is driven to rotate, the sieve plate 11 can be driven to move in the de-dregging box 7, under the action of the spring one 13, the frequency of the vibration of the sieve plate 11 can be higher, the materials falling on the sieve plate 11 are vibrated, the biscuit residue falls into the residue storage box 14, because the sieve plate 11 has a certain inclination angle in the de-dregging box 7, the biscuit is vibrated to fall into the appropriate position from the discharge pipe 8, the de-dregging task in the production process is quickly completed, the manual operation and the time cost are reduced, and then the operation efficiency of the production line can be improved, the production capacity and the yield can be increased.

[0031] Referring to Figures 4-6 Wherein the gear one 23 located at the driving end of the motor one 3 is meshingly connected with the gear two 24 at the bottom end, the gear one 23 and the gear two 24 are both rotationally connected to the inner wall of the gear box 4, the gear one 23 is connected with the shaping roller two 21 through the belt one 22, the gear two 24 is connected with the shaping roller one 20 through the belt two 25, the inner wall top side of the de-dregging box 7 is slidably connected with two fixed rods 12, the faraway one end of the two fixed rods 12 is provided with the spring one 13, the close one end of the two fixed rods 12 is fixedly connected with the sieve plate 11, one end of the spring one 13 is connected to the inner wall top side of the de-dregging box 7, the other end of the spring one 13 is connected to the faraway one end of the sieve plate 11, the left and right two ends of the residue storage box 14 are both fixedly connected with the tenon 15, the two tenons 15 are both slidably connected to the inner wall of the de-dregging box 7, the pull rod 16 slidably connected to the inner wall of the limiting block 19, the outer wall right side of the pull rod 16 is fixedly connected with the limiting plate 17, the outer wall middle part of the pull rod 16 is provided with the spring two 18, one end of the spring two 18 is connected to the left end of the limiting plate 17, the other end of the spring two 18 is connected to the right end of the limiting block 19;

[0032] Specific, by the mutual cooperation of the pull rod 16, the limiting plate 17, the spring two 18 and the limiting block 19, pulling the pull rod 16 cancels the clamping of the residue storage box 14, the residue storage box 14 is pulled out through the tenon 15, a new residue storage box 14 is replaced, the pull rod 16 is pulled out, and then the residue storage box 14 is slid into the residue tank 7 through the tenon 15. Under the action of the spring two 18, the pull rod 16 can be pushed into the clamping groove of the residue storage box 14 to clamp the residue storage box 14. Thus, when the residue storage box 14 needs to be cleaned or replaced, it can be quickly disassembled and assembled, thereby greatly shortening the time required for replacing the residue storage box 14. The simple and quick disassembly and reassembly process means that the production line downtime is reduced, thereby the production efficiency is not significantly affected.

[0033] Working principle: Put the dough into the shaping box 5 through the feeding hopper 6, start the motor one 3 to drive the gear one 23 to rotate and then drive the gear two 24 to rotate. Under the action of the belt one 22 and the belt two 25, the shaping roller one 20 and the shaping roller two 21 are driven to rotate in opposite directions. The dough is pressed into a biscuit shape by the shaping roller one 20 and the shaping roller two 21 and is shaped. Then the shaped biscuits and biscuit residues fall onto the conveyor device main body 2 and are conveyed into the residue removal tank 7. Through the mutual cooperation of the eccentric wheel 10, the sieve plate 11, the fixed rod 12 and the spring one 13, the motor two 9 is started to drive the eccentric wheel 10 to rotate, which can drive the sieve plate 11 to move in the residue removal tank 7. Under the action of the spring one 13, the frequency of the vibration of the sieve plate 11 is increased. The materials falling onto the sieve plate 11 are vibrated, and the biscuit residues fall into the residue storage box 14. Because the sieve plate 11 has a certain inclination angle in the residue removal tank 7, the biscuits are shaken to fall into the appropriate position from the discharge pipe 8, so that the residue removal task is quickly completed during production, and the labor operation and time cost are reduced. When the biscuit residues in the residue storage box 14 are stored full, through the mutual cooperation of the pull rod 16, the limiting plate 17, the spring two 18 and the limiting block 19, the pull rod 16 is pulled to cancel the clamping of the residue storage box 14. The residue storage box 14 is pulled out through the tenon 15, a new residue storage box 14 is replaced, the pull rod 16 is pulled out, and then the residue storage box 14 is slid into the residue tank 7 through the tenon 15. Under the action of the spring two 18, the pull rod 16 can be pushed into the clamping groove of the residue storage box 14 to clamp the residue storage box 14. Thus, when the residue storage box 14 needs to be cleaned or replaced, it can be quickly disassembled and assembled, thereby greatly shortening the time required for replacing the residue storage box 14.

[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. A biscuit sizing and debranning apparatus, characterized by, Include: The chassis (1) top end is provided with conveyor device main body (2), the conveyor device main body (2) top end fixedly connected with the shaping box (5), the shaping box (5) top end fixedly connected with the feed hopper (6), for filling material to shaping box (5), the inner wall of shaping box (5) is rotatably connected with shaping roller one (20) and shaping roller two (21), for the shaping of biscuit, the front end of gear box (4) is fixedly connected with motor one (3) through the fixed frame, the driving end of motor one (3) is fixedly connected with linkage assembly, and is connected with shaping roller one (20) and shaping roller two (21) through the belt piece; The deslagging box (7) is installed on the front end of the deslagging box (7) through the fixed frame, and the eccentric wheel (10) is fixedly connected with the driving end of the motor two (9). The inner wall of the deslagging box (7) is slidably connected with the screen piece, and the inner wall of the deslagging box (7) is connected with the storage box (14) through the slide rail. The limit block (19) is fixedly connected to the left end bottom of the deslagging box (7), and is connected with the storage box (14) through the clamping assembly. The left end top of the deslagging box (7) is fixedly connected with the discharge pipe (8), which is used for discharging the finished biscuit.

2. A biscuit shaping and de-lumping device as claimed in claim 1, wherein: The linkage assembly includes a gear one (23) located at the driving end of the motor one (3), and the gear one (23) is meshingly connected with a gear two (24) at the bottom end. The gear one (23) and the gear two (24) are both rotatably connected to the inner wall of the gear box (4).

3. A biscuit shaping and de-lumping device according to claim 2, wherein: The gear one (23) is connected with the shaping roller two (21) through the belt one (22), and the gear two (24) is connected with the shaping roller one (20) through the belt two (25).

4. The cookie shaping and de-lumping device of claim 1, wherein: The inner wall top of the deslagging box (7) is slidably connected with two fixed rods (12), and the far ends of the two fixed rods (12) are provided with spring one (13). The two fixed rods (12) are fixedly connected with the screen plate (11) at the close end.

5. A biscuit sizing and debranning apparatus as claimed in claim 4, wherein: One end of the spring one (13) is connected to the inner wall top of the deslagging box (7), and the other end of the spring one (13) is connected to the far end of the screen plate (11).

6. A biscuit sizing and debranning apparatus as claimed in claim 1, wherein: The mortise (15) is fixedly connected to the left and right ends of the storage box (14), and the two mortises (15) are slidably connected to the inner wall of the deslagging box (7).

7. A biscuit sizing and debranning apparatus as claimed in claim 1, wherein: The clamping assembly includes a pull rod (16) slidably connected to the inner wall of the limit block (19). The limit plate (17) is fixedly connected to the outer wall right side of the pull rod (16). The pull rod (16) is provided with spring two (18) at the middle of the outer wall.

8. A biscuit shaping and de-lumping device according to claim 7, wherein: One end of the spring two (18) is connected to the left end of the limit plate (17), and the other end of the spring two (18) is connected to the right end of the limit block (19).