High-strength foundation bolt bending device

The automated control and lubrication system of the high-strength anchor bolt bending device solves the problem of bending instability, achieves precise angle and position control, and ensures stable installation of anchor bolts and long-term operational reliability of the device.

CN223557132UActive Publication Date: 2025-11-18HANDAN ZHAOYUN ELECTRIC FASTENER MFG CO LTD
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Patent Information

Application Number
CN202423230505.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-18
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

Existing high-strength anchor bolt bending devices cannot ensure the stability and consistency of each bend during processing, resulting in inconsistent bending angles and positions, which affects installation stability and structural safety.

Method used

By employing the bending assembly's rotating shaft, torsion spring, disc, column rod, motor, and gear transmission system, combined with the lubrication and anti-jamming assembly's control box, rectangular plate, displacement plate, and lubrication system, automated control and lubrication are achieved, ensuring the stability and consistency of the bending process and reducing friction and jamming.

Benefits of technology

The system automates and precisely controls the anchor bolt bending process, ensuring that each bend meets engineering requirements, avoids installation deviations, extends the life of the device, and improves operating efficiency.

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Abstract

The utility model relates to the technical field of bolts, and provides a high-strength foundation bolt bending device which comprises a supporting seat, idler wheels are arranged at the bottom of the supporting seat, a bending assembly is arranged at the top of the supporting seat and comprises a rotating shaft, one end of the rotating shaft is rotationally connected to the top of the supporting seat, and the other end of the rotating shaft is rotationally connected to the other end of the supporting seat. A disc is fixedly connected to the end, away from the supporting base, of the rotating shaft, a stand column rod is fixedly connected to the top of the disc, a vertical plate is fixedly connected to the circumferential face of the disc, a vertical plate is fixedly connected to the top of the supporting base, a motor is fixedly connected to the side face of the vertical plate, and a half gear is fixedly connected to an output shaft of the motor. A support is fixedly connected to the side face of the supporting seat, a rack is slidably connected to the top of the support, and a cross rod is fixedly connected to one end of the rack. By means of the technical scheme, the problem that in the prior art, stability and consistency cannot be guaranteed in the foundation bolt bending process every time is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bolt technical field, specifically, relates to a high -strength foundation bolt bending device. BACKGROUND

[0002] The high-strength foundation bolt bending device is a kind of equipment for foundation bolt processing, and the main purpose is to bend the foundation bolt to adapt to different engineering needs.This kind of equipment is widely used in the infrastructure construction in the fields of building, bridge, power and the like.

[0003] According to the high-strength foundation bolt seat processing equipment (public number: CN 205600169 U) of one kind disclosed, including the upper surface of base, the upper surface of base is rotatably installed with carousel, the upper surface of mounting plate is fixed with annular recess and center hole, the center hole is communicated with the annular recess by the strip slot of equidistribution, and the side wall of carousel is equidistributed with the protruding block same as the number of strip slot;The upper side of mounting plate is equipped with first welding torch and second welding torch, first welding torch is towards the connecting place of annular recess and strip slot, second welding torch is towards the connecting place of center hole and strip slot, the bottom of carousel is fixed with gear ring, gear ring is engaged with driving gear, and driving gear is connected with a speed reducer motor.

[0004] In the above application, through the mutual cooperation between mounting plate, first welding torch and second welding torch and the like components, it is difficult to solve the problem that stability and consistency cannot be ensured during each foundation bolt bending process, resulting in that the bending angle and position of foundation bolt are not the same, and the installation deviation or unstable structure caused by improper bending needs to be improved. UTILITY MODEL CONTENTS

[0005] The utility model provides a high-strength foundation bolt bending device, solves the problem proposed in the above file.

[0006] The technical scheme of the utility model is as follows: a high-strength foundation bolt bending device, including support seat, the bottom of support seat is provided with gyro wheel, the top of support seat is provided with bending assembly, the bending assembly includes pivot, one end of pivot is rotatably connected at the top of support seat, the end away from support seat of pivot is fixedly connected with disc, the top of disc is fixedly connected with stand column rod, the circumferential surface of disc is fixedly connected with stand plate, the top of support seat is fixedly connected with vertical plate, the side surface of vertical plate is fixedly connected with motor, the output shaft of motor is fixedly connected with half gear, the side surface of support seat is fixedly connected with support, the top of support is slidably connected with rack, one end of rack is fixedly connected with cross bar, the side surface of cross bar is fixedly connected with extrusion rod.

[0007] Further, the vertical plate is located on the displacement track of the extrusion rod, the half gear and the rack are engaged with each other, and the extrusion rod is fixedly connected with a protective pad at one end away from the cross rod. The side of the motor is provided with a switch. Such design is favorable for extruding the vertical plate when the extrusion rod moves, so that the vertical plate is displaced to drive the disc to rotate and bend the foundation bolt.

[0008] Further, the vertical column rods are arranged in a circumferential array on the circumferential surface of the disc, the circumferential surface of the rotating shaft is fixedly connected with a torsion spring, and one end of the torsion spring away from the rotating shaft is fixedly connected to the top of the support seat. The design of the torsion spring facilitates automatic reset when the rotating shaft is not driven to rotate.

[0009] Further, the side of the support is fixedly connected with a thin rod, the side of the thin rod is fixedly connected with a spring one, and one end of the spring one away from the thin rod is fixedly connected to one end of the rack. The design of the spring one facilitates automatic reset of the rack when the rack is not driven.

[0010] Further, the side of the support is provided with a sliding groove, and the inner wall of the sliding groove is slidably connected with a limiting rod. One end of the limiting rod away from the sliding groove is fixedly connected to the side of the rack. The design of the limiting rod facilitates limiting the displacement track of the rack to prevent deviation of the displacement track of the rack.

[0011] Further, the top of the support seat is provided with a lubrication anti-jamming assembly, the lubrication anti-jamming assembly comprises a control box, the bottom of the control box is fixedly connected to the top of the support seat, the inner wall of the control box is fixedly connected with a rectangular plate, the inner wall of the control box is slidably connected with a displacement plate, the side of the displacement plate is fixedly connected with a push rod, one end of the push rod away from the displacement plate penetrates through the side of the control box, the side of the control box penetrates an oil outlet pipe, and the side of the cross rod is fixedly connected with a touch plate. The push rod is extruded by the touch plate, changes are found in the control box, the oil outlet pipe flows out lubricating oil, the rotating shaft is lubricated, the rotating shaft is prevented from rusting and jamming, the disc is prevented from rotating, and the foundation bolt is prevented from being bent.

[0012] Further, one end of the oil outlet pipe away from the control box is located on the side of the rotating shaft, the push rod is located on the displacement track of the touch plate, the inner wall of the control box is fixedly connected with a cylindrical rod, and one end of the cylindrical rod away from the control box penetrates through the side of the displacement plate. The design of the cylindrical rod is used for limiting the displacement track of the displacement plate to prevent deviation of the displacement track of the displacement plate.

[0013] Further, the rectangular plate is provided with two, and along the vertical axis of displacement plate symmetry with each other, the side of the displacement plate is fixedly connected with spring two, the end away from the displacement plate of spring two is fixedly connected on the inner wall of control box, the design of spring two is convenient for the displacement plate to automatically reset when not being extruded.

[0014] Further, the top of the support seat is fixedly connected with an oil tank, a dredging pipe is penetratingly arranged on the circumferential surface of the oil tank, and the end away from the oil tank of the dredging pipe is penetratingly arranged on the top of the control box.

[0015] Further, a one-way valve is arranged on the circumferential surface of the dredging pipe, an oil inlet pipe is penetratingly arranged on the top of the oil tank, a cover plate is arranged on the top of the oil inlet pipe, and a loading box is arranged on the inner wall of the support seat.

[0016] The working principle and beneficial effects of the utility model are as follows:

[0017] 1. In the utility model, through the mutual cooperation between the rotating shaft, torsional spring, disc, stand column, motor and extrusion rod etc. components in the bending assembly, the design of motor driving and gear transmission is realized, so that the operation process is automated, thereby reducing the demand for manual operation, and the use of mechanical control system can ensure the stability and consistency of each bending process, the cooperation of rack and extrusion rod etc. components can accurately control the angle and position of bending, and accurate control helps to ensure that the bending of foundation bolt meets engineering requirements and avoids installation deviation or unstable structure caused by improper bending.

[0018] 2. In the utility model, through the mutual cooperation between the control box, rectangular plate, displacement plate, push rod and oil outlet pipe etc. components in the lubrication anti-jamming assembly, the lubrication system realizes the control of lubricating oil flow by the displacement plate in the control box, ensures that lubricating oil can be timely delivered to the rotating shaft when needed, lubricating oil flowing into the rotating shaft can reduce friction and wear, thereby improving the running efficiency and service life of the rotating shaft, in the case of no lubrication, the rotating shaft is easy to produce friction heat under high-speed rotation or high load, which causes jamming or overheating of parts and affects the performance of the whole device, the lubrication system can prevent these problems, keep the stable rotation of the rotating shaft and ensure that the high-strength foundation bolt bending device does not malfunction during long-term operation. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0020] Figure 1 It is a three-dimensional appearance structure schematic view of the utility model;

[0021] Figure 2 It is three-dimensional side view structure schematic diagram of the vertical plate of the utility model;

[0022] Figure 3 It is three-dimensional side view structure schematic diagram of the vertical plate of the utility model; Figure 1 It is three-dimensional side view structure schematic diagram of the vertical plate of the utility model;

[0023] Figure 4 It is three-dimensional side view structure schematic diagram of the vertical plate of the utility model;

[0024] Figure 5 It is three-dimensional side view structure schematic diagram of the vertical plate of the utility model.

[0025] In the drawing: 1, support seat; 2, gyro wheel; 3, bending assembly; 31, rotating shaft; 32, torsional spring; 33, disc; 34, vertical column rod; 35, vertical plate; 36, vertical plate; 37, motor; 38, switch; 39, half gear; 310, support; 311, rack; 312, thin rod; 313, spring one; 314, cross rod; 315, extrusion rod; 316, protection pad; 317, sliding groove; 318, limiting rod; 4, lubrication anti-jamming assembly; 41, control box; 42, rectangular plate; 43, displacement plate; 44, push rod; 45, spring two; 46, cylindrical rod; 47, oil outlet pipe; 48, oil tank; 49, one-way valve; 410, oil inlet pipe; 411, cover plate; 412, touch plate; 413, dredging pipe; 5, loading box. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor are involved in the protection scope of the utility model.

[0027] Embodiment 1

[0028] As Figures 1-3As shown, the embodiment proposes a high-strength anchor bolt bending device, including a support seat 1, the bottom of the support seat 1 is provided with a roller 2, the top of the support seat 1 is provided with a bending assembly 3, the bending assembly 3 includes a rotating shaft 31, one end of the rotating shaft 31 is rotatably connected to the top of the support seat 1, the end of the rotating shaft 31 away from the support seat 1 is fixedly connected with a disc 33, the top of the disc 33 is fixedly connected with a column rod 34, the circumferential surface of the disc 33 is fixedly connected with a vertical plate 35, the top of the support seat 1 is fixedly connected with a vertical plate 36, the side of the vertical plate 36 is fixedly connected with a motor 37, the output shaft of the motor 37 is fixedly connected with a half gear 39, the side of the support seat 1 is fixedly connected with a support 310, the top of the support 310 is slidingly connected with a rack 311, one end of the rack 311 is fixedly connected with a cross bar 314, the side of the cross bar 314 is fixedly connected with a pressing rod 315.

[0029] The vertical plate 35 is located on the displacement track of the pressing rod 315, the half gear 39 and the rack 311 are meshed with each other, the end of the pressing rod 315 away from the cross bar 314 is fixedly connected with a protective pad 316, the side of the motor 37 is provided with a switch 38, such design is conducive to extruding the vertical plate 35 when the pressing rod 315 moves, so that the vertical plate 35 generates displacement, thereby driving the disc 33 to rotate and bend the anchor bolt.

[0030] The column rod 34 is provided with a plurality of column rods 34 and is arranged in a circumferential array on the circumferential surface of the disc 33, the circumferential surface of the rotating shaft 31 is fixedly connected with a torsional spring 32, one end of the torsional spring 32 away from the rotating shaft 31 is fixedly connected to the top of the support seat 1, the design of the torsional spring 32 facilitates automatic reset when the rotating shaft 31 is not driven to rotate.

[0031] The side of the support 310 is fixedly connected with a thin rod 312, the side of the thin rod 312 is fixedly connected with a spring 313, one end of the spring 313 away from the thin rod 312 is fixedly connected to one end of the rack 311, the design of the spring 313 facilitates automatic reset of the rack 311 when the rack 311 is not driven.

[0032] The side of the support 310 is provided with a sliding groove 317, the inner wall of the sliding groove 317 is slidingly connected with a limiting rod 318, one end of the limiting rod 318 away from the sliding groove 317 is fixedly connected to the side of the rack 311, the design of the limiting rod 318 facilitates limiting the displacement track of the rack 311 to prevent the displacement track of the rack 311 from deviating.

[0033] In this embodiment, when the anchor bolts need to be bent, they are placed between several adjacent upright posts 34 and secured. Switch 38 is pressed to start motor 37. Motor 37 rotates, driving half-gear 39 to rotate. Half-gear 39 rotates, causing one half of its teeth to rotate. When this half-tooth rotates onto rack 311, the meshing of the half-tooth with the teeth on rack 311 causes rack 311 to slide on top of bracket 310. This sliding of rack 311 causes crossbar 314 and pressing rod 315 to move. The upright plate 35 on disc 33 is located on the trajectory of pressing rod 315. When pressing rod 315 moves, it presses against upright plate 35, causing upright plate 35 to be compressed. The rotating disc 33 and shaft 31 will rotate, and the rotation of the disc 33 will cause the column rod 34 to rotate in place on the disc 33. At this time, the anchor bolt is stuck between several adjacent column rods 34, so the anchor bolt is bent. The design of motor 37 drive and gear transmission makes the operation process automated, thereby reducing the need for manual operation. The mechanical control system can ensure the stability and consistency of each bending process. The device uses the cooperation of components such as rack 311 and pressing rod 315 to precisely control the bending angle and position. Precise control helps to ensure that the bending of the anchor bolt meets the engineering requirements and avoids installation deviation or structural instability due to improper bending.

[0034] Example 2

[0035] like Figures 3-5 As shown, based on the same concept as Embodiment 1 above, this embodiment also proposes another embodiment. The top of the support base 1 is provided with a lubrication anti-jamming component 4. The lubrication anti-jamming component 4 includes a control box 41. The bottom of the control box 41 is fixedly connected to the top of the support base 1. A rectangular plate 42 is fixedly connected to the inner wall of the control box 41. A displacement plate 43 is slidably connected to the inner wall of the control box 41. A push rod 44 is fixedly connected to the side of the displacement plate 43. The end of the push rod 44 away from the displacement plate 43 passes through the side of the control box 41. An oil outlet pipe 47 passes through the side of the control box 41. A touch plate 412 is fixedly connected to the side of the crossbar 314. By pressing the push rod 44 through the touch plate 412, the inside of the control box 41 changes, causing the oil outlet pipe 47 to flow out lubricating oil to lubricate the rotating shaft 31 and prevent the rotating shaft 31 from rusting and jamming, which would affect the rotation of the disc 33 and thus affect the bending of the anchor bolts.

[0036] The end of the oil outlet pipe 47 away from the control box 41 is located on the side of the rotating shaft 31. The push rod 44 is located on the displacement trajectory of the touch plate 412. A cylindrical rod 46 is fixedly connected to the inner wall of the control box 41. The end of the cylindrical rod 46 away from the control box 41 passes through the side of the displacement plate 43. The cylindrical rod 46 is designed to limit the movement trajectory of the displacement plate 43 and prevent deviation of the movement trajectory of the displacement plate 43.

[0037] The rectangular plate 42 is provided with two, and along the vertical axis of displacement plate 43 symmetrical to each other, the side of the displacement plate 43 is fixedly connected with spring two 45, spring two 45 away from the end of the displacement plate 43 is fixedly connected on the inner wall of the control box 41, the design of spring two 45 is convenient for the displacement plate 43, the displacement plate 43 can be automatically reset when not being extruded.

[0038] The top of the support seat 1 is fixedly connected with the oil tank 48, the circumference of the oil tank 48 is penetrated by the dredging pipe 413, the end of the dredging pipe 413 away from the oil tank 48 is penetrated in the top of the control box 41, the oil tank 48 is used for storing lubricating oil, which is convenient for transmitting lubricating oil into the control box 41.

[0039] The circumference of the dredging pipe 413 is provided with the check valve 49, the top of the oil tank 48 is penetrated by the oil inlet pipe 410, the top of the oil inlet pipe 410 is provided with the cover plate 411, the inner wall of the support seat 1 is provided with the loading box 5, the design of the check valve 49 is convenient for controlling the amount of lubricating oil input into the control box 41 from the oil tank 48.

[0040] In the embodiment, the middle cross rod 314 moves, the cross rod 314 moves and drives the trigger plate 412 to move, the push rod 44 is located on the movement track of the trigger plate 412, the push rod 44 penetrates the side of the control box 41 and is slidingly connected, when the push rod 44 is extruded by the trigger plate 412, the push rod 44 moves towards the inner wall of the control box 41, the push rod 44 moves and drives the displacement plate 43 to move, the side of the displacement plate 43 is provided with the spring 45, therefore the displacement plate 43 is displaced on the inner wall of the control box 41, the inside of the control box 41 is combined by the two rectangular plates 42 and the displacement plate 43, forms a square plate, divides the inside of the control box 41 into two parts, into left and right two layers, the lubricating oil in the oil tank 48 is transmitted into the control box 41 through the dredging pipe 413, is located at the left layer of the control box 41 first, and the oil outlet pipe 47 is located at the right layer of the control box 41, therefore the lubricating oil cannot flow out, when the displacement plate 43 is extruded and is displaced on the inner wall of the control box 41, a gap is formed in the square plate, so that the lubricating oil in the left layer can flow to the right layer of the control box 41 through the gap, the lubricating oil in the right layer of the control box 41 can flow out through the oil outlet pipe 47, the end, away from the control box 41, of the oil outlet pipe 47 is located at the side of the rotating shaft 31, the lubricating oil can lubricate the rotating shaft 31, prevents the rotating shaft 31 from being jammed when rotating, the lubricating system controls the flow of the lubricating oil through the displacement plate 43 in the control box 41, ensures that the lubricating oil can be timely transported to the rotating shaft 31 when needed, the lubricating oil flowing into the rotating shaft 31 can reduce friction and abrasion, thereby improving the operation efficiency and service life of the rotating shaft 31, under the condition that there is no lubrication, the rotating shaft 31 is easy to generate friction heat under high-speed rotation or high load, causes the jamming or overheating of parts, affects the performance of the whole device, the lubricating system can prevent these problems, keeps the rotating shaft 31 to stably rotate and ensures that the high-strength anchor bolt bending device does not malfunction during long-term operation.

[0041] The above merely describes the preferred embodiments of the utility model and is not intended to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-strength anchor bolt bending device characterized by comprising: Including support seat (1), the bottom of support seat (1) is provided with rolling wheel (2), the top of support seat (1) is provided with bending assembly (3); The bending assembly (3) includes a rotating shaft (31), one end of the rotating shaft (31) is rotatably connected to the top of the support seat (1), the other end of the rotating shaft (31) away from the support seat (1) is fixedly connected with a disc (33), the top of the disc (33) is fixedly connected with a vertical column rod (34), the circumferential surface of the disc (33) is fixedly connected with a vertical plate (35), the top of the support seat (1) is fixedly connected with a vertical plate (36), the side of the vertical plate (36) is fixedly connected with a motor (37), the output shaft of the motor (37) is fixedly connected with a half gear (39), the side of the support seat (1) is fixedly connected with a bracket (310), the top of the bracket (310) is slidably connected with a rack (311), one end of the rack (311) is fixedly connected with a cross bar (314), the side of the cross bar (314) is fixedly connected with an extrusion rod (315).

2. The high-strength anchor bolt bending device according to claim 1, characterized in that, The vertical plate (35) is located on the displacement track of the extrusion rod (315), the half gear (39) and the rack (311) are meshed with each other, the other end of the extrusion rod (315) away from the cross bar (314) is fixedly connected with a protective pad (316), the side of the motor (37) is provided with a switch (38).

3. The high-strength anchor bolt bending device according to claim 2, characterized in that, The vertical column rod (34) is provided with a plurality of vertical column rods (34) and is arranged in a circumferential array on the circumferential surface of the disc (33), the circumferential surface of the rotating shaft (31) is fixedly connected with a torsional spring (32), one end of the torsional spring (32) away from the rotating shaft (31) is fixedly connected to the top of the support seat (1).

4. The high-strength anchor bolt bending device according to claim 3, characterized in that, The side of the bracket (310) is fixedly connected with a thin rod (312), the side of the thin rod (312) is fixedly connected with a spring (313), one end of the spring (313) away from the thin rod (312) is fixedly connected to one end of the rack (311).

5. The high-strength anchor bolt bending device according to claim 4, characterized in that, The side of the bracket (310) is provided with a sliding groove (317), a limiting rod (318) is slidably connected to the inner wall of the sliding groove (317), one end of the limiting rod (318) away from the sliding groove (317) is fixedly connected to the side of the rack (311).

6. The high-strength anchor bolt bending device according to claim 5, characterized in that The top of the support seat (1) is provided with a lubricating anti-jamming assembly (4), the lubricating anti-jamming assembly (4) includes a control box (41), the bottom of the control box (41) is fixedly connected to the top of the support seat (1), the inner wall of the control box (41) is fixedly connected with a rectangular plate (42), the inner wall of the control box (41) is slidably connected with a displacement plate (43), the side of the displacement plate (43) is fixedly connected with a push rod (44), one end of the push rod (44) away from the displacement plate (43) penetrates through the side of the control box (41), the side of the control box (41) penetrates an oil outlet pipe (47), the side of the cross bar (314) is fixedly connected with a touch plate (412).

7. The high-strength anchor bolt bending device according to claim 6, characterized in that The oil outlet pipe (47) is located at the side of the rotating shaft (31) away from the control box (41), the push rod (44) is located on the displacement track of the touch plate (412), the inner wall of the control box (41) is fixedly connected with the cylindrical rod (46), and the end of the cylindrical rod (46) away from the control box (41) penetrates the side of the displacement plate (43).

8. The high-strength anchor bolt bending device according to claim 7, characterized in that, The rectangular plate (42) is provided with two, and is symmetrical to each other along the vertical central axis of the displacement plate (43), the side of the displacement plate (43) is fixedly connected with the spring two (45), and the end of the spring two (45) away from the displacement plate (43) is fixedly connected on the inner wall of the control box (41).

9. The high-strength anchor bolt bending device according to claim 8, characterized in that The top of the support base (1) is fixedly connected with the oil tank (48), the circumference of the oil tank (48) penetrates the dredging pipe (413), and the end of the dredging pipe (413) away from the oil tank (48) penetrates the top of the control box (41).

10. The high-strength anchor bolt bending device according to claim 9, characterized in that, The circumference of the dredging pipe (413) is provided with a check valve (49), the top of the oil tank (48) penetrates the oil inlet pipe (410), the top of the oil inlet pipe (410) is provided with a cover plate (411), and the inner wall of the support base (1) is provided with a loading box (5).

Citation Information

Patent Citations

  • High strength rag bolt seat processing equipment

    CN205600169U