Dust-free drag chain assembling equipment

Abstract

The utility model relates to the technical field of dust-free drag chains, and discloses dust-free drag chain assembling equipment which comprises a main machine body, a base and a material conveying system. The main machine body is fixed on the base; the main machine body is provided with a stamping workbench and a stamping head module, and one end of the material conveying system is connected with the stamping workbench. By means of the dust-free drag chain assembling equipment, automatic conveying and efficient production can be achieved in the drag chain keel chain link assembling production process, the burden of manual assembling is reduced, and the production efficiency is improved; and meanwhile, the structure is integrally compact, the arrangement is reasonable, and the device is suitable for being integrated in a multi-station production line.

Description

TECHNICAL FIELD

[0001] The utility model relates to dustless tow chain technical field more specifically, it relates to a dustless tow chain equipment. BACKGROUND

[0002] Dustless tow chain is mainly applied to the scene with high clean environment standard, such as semiconductor manufacturing, precision machining, pharmaceutical manufacturing, food processing and other industries. Dustless tow chain can effectively prevent the accumulation of dust and particles, play the role of protecting the cleanliness and safety of cable or pipeline, usually have good sealing performance, can run stably in the high-standard clean room environment, reduce the maintenance cost of system and system downtime.

[0003] Dustless tow chain is mainly applied to the scene with high clean environment standard, such as semiconductor manufacturing, precision machining, pharmaceutical manufacturing, food processing and other industries. Dustless tow chain can effectively prevent the accumulation of dust and particles, play the role of protecting the cleanliness and safety of cable or pipeline, usually have good sealing performance, can run stably in the high-standard clean room environment, reduce the maintenance cost of system and system downtime.

[0004] Dustless tow chain, as a key component for protecting and managing cables and pipelines, can effectively prevent the accumulation of dust and particles, ensuring the cleanliness and safe operation of cables and pipelines. Through reasonable structural design and sealing performance, it avoids the entry of dust or other pollutants into the interior of the tow chain, thereby preventing wear and tear or contamination of the internal cables or pipelines. Its application in production lines not only improves the operational stability of equipment, but also reduces maintenance frequency and system downtime, ensuring the continuity of production processes. Typically, dustless tow chains use special materials and surface treatment techniques to reduce the risk of particle adhesion. Such tow chains are mostly made of wear-resistant and anti-static materials and have optimized sealing structures to reduce dust release and frictional contamination during the movement of the tow chain, allowing them to meet the stringent requirements of clean room environments and maintain high efficiency even after long-term use. In addition, in high-speed automated production equipment, dustless tow chains have high movement frequency and heavy load, so they require high durability, flexibility, and tensile strength. To meet these needs, manufacturers usually adopt modular designs, allowing the tow chain to be flexibly adjusted in length and structure according to actual applications, improving its adaptability. At the same time, since some equipment needs to frequently replace cables or pipelines when operating in a high-cleanliness environment, easy disassembly is also an important feature of dustless tow chains.

[0005] However, the production process of the dust-free drag chain needs to splice and assemble the chain link of the drag chain backbone arranged inside the dustproof cover of the dust-free drag chain. In the prior art, the manual assembly is usually adopted, which is low in efficiency and time-consuming and laborious. Utility model content

[0006] The utility model discloses to overcome the low efficiency of manual assembly backbone chain link of prior art, provide a dust-free drag chain equipment.

[0007] To solve the above technical problems, the technical scheme of the utility model is as follows:

[0008] A dust-free drag chain equipment, including host body, base and material conveying system, the host body is fixed on the base, the host body is equipped with the punch press workbench and punch press head module, one end of the material conveying system is connected with the punch press workbench.

[0009] Further, the host body further includes a rack, a power system, the rack is fixedly arranged on the punch press workbench, the punch press head module is arranged below the power system, and the punch press of the drag chain backbone material to be assembled is used;

[0010] Further, the rack is provided with a slide rail system for controlling the movement of the punch press head module, the slide rail system includes a sliding block and a guide rail arranged on the inner wall of the rack;The guide rail is connected with the sliding block in cooperation;

[0011] The rack further includes a limiting rod, a height adjusting knob for adjusting the initial height of the punch press head module is arranged on the top, and one end of the height adjusting knob is connected with the limiting rod;The limiting rod is sleeved in the sliding block.

[0012] Further, the power system includes a motor, and the motor is one of a stepper motor, a direct current motor and a servo motor;The power system is connected with the punch press head module through a speed reducer to realize accurate force control and displacement control during the punch press process.

[0013] Further, the punch press head module includes a punch press head connected with the power system and a punch press fixed mold that can be freely detached, the punch press fixed mold is arranged on the punch press workbench and is used for positioning and fixing the drag chain backbone material to be assembled during the punch press process;The bottom of the punch press fixed mold is further provided with a reset spring for the drag chain backbone material to leave the mold after the punch press.

[0014] Further, one end of the material conveying system is provided with a vibrating disc for pushing the drag chain backbone material;The vibrating disc is provided with a spiral track for facilitating the orderly movement of the drag chain backbone material, a material disc for carrying the drag chain backbone material and a base for supporting the vibrating disc.

[0015] Further, the inside of the vibration disc is provided with an electromagnet and an iron core responsible for generating vibration.

[0016] Further, the main body is further provided with a protective cover connected with the rack, which is used for protecting the power output end of the motor and the transmission connection structure of the speed reduction mechanism.

[0017] Further, the punch workbench is provided with a guide groove and a detachable guide rail, the guide rail is clamped and connected through the through groove on the guide groove, one end of the guide rail is buckled and connected with one end of the spiral track, one side of the punch workbench is further provided with a material collecting box for storing the assembled workpieces, a plurality of through grooves are arranged on the guide rail, and a plurality of electric push rod devices for pushing the movement of the guide rail are connected to the through grooves.

[0018] Further, the end of the punch head is provided with a silica gel buffer pad for strengthening the buffering effect.

[0019] Compared with the prior art, the beneficial effects of the technical scheme of the utility model are:

[0020] ① Precise and efficient punch assembly and force control effect. Through the combination of the power system and the speed reduction mechanism, the device realizes precise force control and displacement control of the punch head module during the punching process, ensures the precision and consistency of each punching operation. The detachable punch fixed die is convenient to replace to adapt to different specifications of the drag chain keel material, and cooperates with the silica gel buffer pad at the end of the punch head to effectively reduce the impact force during punching and workpiece damage, prolong the service life of the device and the die.

[0021] ② Automatic transmission and efficient production. The vibration disc combines the spiral track, electromagnet and iron core to realize automatic and orderly transmission of the material, reduces the risk of material jamming, and ensures the continuity and stability of production. The guide rail is connected with the spiral track to realize seamless connection from the transmission to the punching area, and the introduction of the electric push rod device further optimizes the movement of the material on the guide rail, reduces the demand for manual operation, and improves the production efficiency.

[0022] ③ Flexibility, adaptability and safety guarantee of the device. The height adjusting knob and the limiting rod make the initial height and stroke range of the punch head module flexible to adjust, adapt to the punching assembly requirements of different materials. The design of the protective cover effectively protects the motor and the speed reduction mechanism, avoids external pollution and mechanical damage, improves the stability and reliability of the device in a dust-free environment; at the same time, the material collecting box on the punch workbench is convenient for arranging and storing the assembled workpieces, reduces the confusion of the workstations, and improves the production management efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 Structure diagram of the dust-free drag chain assembly equipment according to an embodiment of the present application;

[0024] Figure 2 Structure diagram of the main body according to an embodiment of the present application;

[0025] Figure 3 Structure diagram of the guide rail according to an embodiment of the present application;

[0026] Figure 4 Top view of the stamping workbench according to an embodiment of the present application;

[0027] Figure 5 Structure diagram of the vibration disc according to an embodiment of the present application;

[0028] 1, main body; 101, stamping workbench; 1011, guide groove; 1012, guide rail; 103, slide rail system; 1031, sliding block; 104, rack; 1041, limiting rod; 1042, height adjusting knob; 105, power system; 1051, motor; 106, stamping head module; 1061, stamping head; 1062, stamping fixed die; 107, dust cover;

[0029] 2, base; 201, guide groove; 202, guide rail; 203, electric lever device; 204, material collecting box; 3, material conveying system; 301, vibration disc; 3011, spiral track; 3012, material disc; 3013, base. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the present application will be described clearly and completely below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0031] Unless otherwise defined, the technical or scientific terms used in this application shall have the ordinary meaning understood by one of ordinary skill in the art to which this application pertains. The terms "first," "second," and similar terms used in this application do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0032] Example 1

[0033] like Figures 1-5 As shown, this embodiment discloses a dust-free cable chain assembly device, including a main body 1, a base 2 and a material conveying system 3; the main body 1 is fixed on the base 2; the main body 1 is provided with a stamping worktable 101 and a stamping head module 106, and one end of the material conveying system 3 is connected to the stamping worktable 101.

[0034] The main body 1 also includes a frame 104 and a power system 105. The frame 104 is fixedly mounted on the stamping worktable 101, and the stamping head module 106 is located below the power system 105 for stamping the drag chain keel material to be assembled.

[0035] The frame 104 is provided with a slide rail system for controlling the movement of the stamping head module 106. The slide rail system includes a slider 1031 and a guide slide rail located on the inner wall of the frame 104. The guide slide rail is connected to the slider.

[0036] The rack 104 further comprises a limiting rod 1041, and a height adjustment knob 1042 disposed on the top of the rack 104 and used for adjusting the initial height of the stamping head module 106, the height adjustment knob 1042 being connected with one end of the limiting rod 1041 in a matched mode; the limiting rod 1041 is sleeved in the sliding block 1031. The knob 1042 is installed on the top of the rack 104 and connected with the limiting rod 1041 through threaded transmission, when the height adjustment knob 1042 is rotated, the threaded mechanism will convert the rotary motion into linear up-down motion of the limiting rod 1041, when the knob is rotated clockwise, the limiting rod 1041 moves downward, and when the knob is rotated counterclockwise, the limiting rod 1042 moves upward; the limiting rod 1041 is sleeved in the central hole of the sliding block 1031, and the up-down motion of the limiting rod 1042 will drive the sliding block 1031 to vertically slide along the guide sliding rail; the extending end of the sliding block 1031 is fastened with the stamping head module 106 through bolts or flanges, thus the vertical motion of the sliding block will synchronously drive the stamping head module 106 to move up and down, realizing height adjustment. By rotating the height adjustment knob 1042, the initial height of the stamping head module 106 can be accurately adjusted, so as to adapt to the materials of different sizes and thicknesses of the drag chain keel, and the height adjustment function ensures that the equipment can switch different specifications of the assembly workpieces, improving the adaptability and production efficiency of the equipment.

[0037] The end of the stamping head 1061 is provided with a silica gel buffer pad for strengthening the buffering effect, which can not only buffer part of the pressure in the stamping process, but also prevent the materials of the plastic drag chain keel from being abraded by the metal materials.

[0038] The power system 105 comprises a motor 1051, which is one of a stepping motor, a direct current motor and a servo motor; the power system 105 is connected with the stamping head module 106 through a speed reduction mechanism, so as to realize accurate force control and displacement control in the stamping process. Since the power and speed output by the motor are too fast, the design of the speed reduction mechanism ensures that the movement of the stamping head is stable and controlled accurately, improves the stability of the equipment in high-precision operation, and reduces the risk of workpiece damage.

[0039] The stamping head module 106 comprises a stamping head 1061 connected with the power system 105 and a stamping fixed die 1062 which can be freely detached, the stamping fixed die 1062 being arranged on the stamping workbench 101 and used for positioning and fixing the materials to be assembled of the drag chain keel in the stamping process; the stamping fixed die 1062 is further provided with a reset spring at the bottom and used for enabling the materials of the drag chain keel to leave the die after stamping. After the materials are conveyed to the stamping fixed die 1062, the chain links will be clamped, the stamping head module 106 moves downward, the chain links of the keel are pressed, the reset spring pops up the assembled chain links, and the assembled chain links are pushed to continue moving to the workpiece recycling position.

[0040] Embodiment 2

[0041] As Figures 1-5 shown, this embodiment discloses another dust-free drag chain assembly equipment, the scheme is similar to embodiment 1, including main body 1, base 2 and material conveying system 3; the main body 1 is fixed on the base 2; the main body 1 is provided with a punching workbench 101 and a punching head module 106, one end of the material conveying system 3 is connected with the punching workbench 101; the difference lies in that:

[0042] One end of the material conveying system 3 is provided with a vibrating disc 301 for pushing the drag chain keel material; the vibrating disc 301 is provided with a spiral track 3011 for facilitating the orderly movement of the drag chain keel material, a material tray 3012 for carrying the drag chain keel material and a base 3013 for supporting the vibrating disc 301; one end of the spiral track 3011 is connected with the punching workbench 101. The vibrating disc 301 is internally provided with an electromagnet and an iron core responsible for generating vibration.

[0043] The spiral track 3011 is arranged in the vibrating disc 301, which is used to ensure the orderly arrangement of the drag chain keel material during the conveying process and gradually rise to the outlet, and the design of the spiral track 3011 avoids mutual interference of the materials during movement, ensures stable and orderly transmission of the materials, and improves the efficiency of the punching assembly. The material tray 3012 is a circular disc body for carrying the drag chain keel material, when the drag chain keel material enters the spiral track 3011 from the material tray 3012 and gradually moves along the track to the punching workbench 101, it ensures that the materials can be stored in batches and transmitted in an orderly manner, reduces manual intervention and improves continuous operation capacity; at the same time, the outlet of the spiral track 3011 is seamlessly matched with the punching workbench 101, so that the materials can accurately reach the punching position. The vibrating disc 301 is internally provided with an electromagnet and an iron core, which is responsible for driving the transmission of the materials through electromagnetic vibration. Electromagnetic vibration provides continuous and stable power to ensure that the materials move uniformly and without obstruction along the spiral track 3011; at the same time, the electromagnetic system can also control the transmission speed of the drag chain keel material by adjusting the frequency.

[0044] Embodiment 3

[0045] As Figures 1-5 shown, this embodiment discloses another dust-free drag chain assembly equipment, the scheme is similar to embodiment 1, including main body 1, base 2 and material conveying system 3; the main body 1 is fixed on the base 2; the main body 1 is provided with a punching workbench 101 and a punching head module 106, one end of the material conveying system 3 is connected with the punching workbench 101; the difference lies in that:

[0046] The host body 1 is further provided with a protective cover 107 connected with the rack 104, and the protective cover 107 is used for protecting the power output end of the motor 1051 and the transmission connection structure of the speed reduction mechanism.

[0047] The punching workbench 101 is provided with a guide groove 201 and a detachable guide rail 202, the guide rail 202 is clamped and connected through the through groove on the guide groove 201, one end of the guide rail 202 is buckled and connected with one end of the spiral rail 3011, and the punching workbench 101 is further provided with a material collecting box 204 used for storing the assembled workpieces on one side.

[0048] The guide rail 202 and the spiral rail 3011 are connected through buckling, the seamless connection of the materials from the vibration disc to the punching workbench is realized, and the material jamming in the transmission process is avoided, the electric push lever device 203 moves along the through groove on the guide rail, the material is effectively pushed forward, the orderly movement of the material on the rail is ensured, manual intervention is reduced, and the automation level of production is improved, meanwhile, the electric push lever device 203 can flexibly adjust the pushing speed according to the production rhythm, the stable and continuous transmission of the material is ensured, and the assembly efficiency is improved.

[0049] Obviously, the above embodiments of the utility model are only examples for clearly illustrating the utility model, and are not the limitation of the embodiments of the utility model. For ordinary skilled in the art, other different forms of changes or changes can be made on the basis of the above description. Here, all the embodiments are not enumerated. Any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model claim.

Claims

1. A dust-free drag chain assembly apparatus, characterized by, Including the main body (1), base (2) and material conveying system (3); The main body (1) is fixed on the base (2); The main body (1) is provided with a punching workbench (101) and a punching head module (106), one end of the material conveying system (3) is connected with the punching workbench (101); The main body (1) further includes a rack (104), a power system (105), the rack (104) is fixedly arranged on the punching workbench (101), the punching head module (106) is arranged below the power system (105), and the punching work for the to-be-assembled drag chain keel material is used; The rack (104) is provided with a slide rail system (103) for controlling the movement of the punching head module (106), the slide rail system includes a sliding block (1031) and a guide rail arranged on the inner wall of the rack (104); The guide rail is connected with the sliding block after cooperation. The rack (104) further includes a limiting rod (1041), a height adjusting knob (1042) is arranged at the top for adjusting the initial height of the punching head module (106), and one end of the height adjusting knob (1042) is connected with the limiting rod (1041); The limiting rod (1041) is sleeved in the sliding block (1031).

2. The dust-free drag chain assembly apparatus of claim 1, wherein, The power system (105) includes a motor (1051), and the motor (1051) is one of a stepping motor, a direct current motor and a servo motor; The power system (105) is connected with the punching head module (106) through a speed reduction mechanism, so that accurate force control and displacement control in the punching process are realized.

3. The dust-free drag chain assembly apparatus of claim 1, wherein, The punching head module (106) includes a punching head (1061) connected with the power system (105) and a punching fixed die (1062) which can be freely detached, and the punching fixed die (1062) is arranged on the punching workbench (101) and is used for positioning and fixing the to-be-assembled drag chain keel material in the punching process. The bottom of the punching fixed die (1062) is further provided with a reset spring for the drag chain keel material to leave the die after punching.

4. The dust-free drag chain assembly apparatus of claim 1, wherein, One end of the material conveying system (3) is provided with a vibrating disc (301) for pushing the drag chain keel material; The vibrating disc (301) is provided with a spiral track (3011) for facilitating the orderly movement of the drag chain keel material, a material disc (3012) for carrying the drag chain keel material and a base (3013) for supporting the vibrating disc (301); One end of the spiral track (3011) is connected with the punching workbench (101).

5. The dust-free drag chain assembly apparatus of claim 4, wherein, The vibrating disc (301) is internally provided with an electromagnet and an iron core responsible for generating vibration.

6. The dust-free drag chain assembly apparatus of claim 2, wherein, The main body (1) is further provided with a protective cover (107), the protective cover (107) is connected with the rack (104), and the protective cover (107) is used for protecting the power output end of the motor (1051) and the transmission connection structure of the speed reduction mechanism.

7. The dust-free drag chain assembly apparatus of claim 4, wherein, The stamping workbench (101) is provided with a guide groove (201) and a detachable guide rail (202), the guide rail (202) is clamped and connected through the through groove on the guide groove (201); one end of the guide rail (202) is buckled with one end of the spiral rail (3011); one side of the stamping workbench (101) is also provided with a material collecting box (204) for storing the assembled workpieces; A plurality of through grooves are arranged on the guide rail (202), and a plurality of electric push rod devices (203) for pushing the movement of the drag chain keel material on the guide rail (202) are connected to the through grooves.

8. The dust-free drag chain assembly apparatus of claim 3, wherein, The end of the stamping head (1061) is provided with a silica gel buffer pad for strengthening the buffering effect.

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