Forging and casting equipment for elliptical head
By installing two sets of forging mechanisms and feeding structures on the forging and casting equipment for elliptical heads, and utilizing the cooperation of feeding motors and hydraulic cylinders, high-efficiency production of elliptical heads has been achieved, solving the problem of low production efficiency of existing equipment and improving production speed and quality.
Patent Information
- Application Number
- CN202422975920.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-18
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing forging and casting equipment for elliptical heads can only forge one head at a time, resulting in low production efficiency.
Two sets of forging mechanisms are installed on the base, and a feeding structure is provided. The auxiliary slide moves left and right by the feeding motor. Combined with the synergistic effect of two sets of hydraulic cylinders, the feeding and discharging are synchronized.
This significantly improves the production speed and quality of elliptical heads, ensuring precise alignment and efficient production during the forging process.
Smart Images

Figure CN223557227U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of forging and casting technology of elliptical head, in particular to a forging and casting equipment for elliptical head. BACKGROUND
[0002] The elliptical head is composed of a rotating elliptical spherical surface and a cylindrical straight section, and the main function of the elliptical head is to close the end of the container to isolate the internal and external media. At the end of the pipeline, the elliptical head can be welded to the pipe as a terminal, and at the same time, the elliptical head is often used on the pressure container, with one head above and one below, and a straight pipe section in the middle, which together form a pot of the pressure container. The elliptical head is widely used in many fields due to its good mechanical properties and structural characteristics, and is generally made by forging and casting equipment.
[0003] Chinese patent (authorization announcement number: CN109909419 U, authorization announcement date: 2019.06.21) proposes a forging and casting equipment for elliptical head, which first moves down the main oil cylinder to make the punch move down quickly and close to the blank, thereby improving the efficiency of forging and casting. The motor provided in the invention can drive all the pistons to move down together, so that the oil in the oil cavity can be delivered to the corresponding auxiliary oil cylinder through the connecting head two and the connecting pipe, thereby ensuring that all the auxiliary oil cylinders can be filled with oil at the same time to make the punch move down on both sides and the back two sides, thereby avoiding the phenomenon of partial load and improving the processing quality. The guide column one and the guide column two provided in the invention can improve the guiding performance of the equipment, thereby further avoiding the phenomenon of partial load and improving the processing quality.
[0004] However, the forging and casting equipment for elliptical head in the above-mentioned patent can only forge and cast one elliptical head at a time, which greatly reduces the production efficiency. In order to improve the production efficiency of the elliptical head, we propose a forging and casting equipment for elliptical head. Utility model content
[0005] In view of the deficiencies of the prior art, the utility model provides a forging and casting equipment for elliptical head, which installs two groups of forging mechanisms on the base, and then installs a feeding structure on the base. The feeding structure moves the auxiliary sliding plate embedded with a plurality of recess dies left and right through the feeding motor, realizes feeding and discharging at the same time, greatly improves the production speed of the elliptical head, and the forging mechanism adopts two groups of hydraulic cylinders, of which the first hydraulic cylinder is used to quickly approach the blank, and the second hydraulic cylinder is used for pressure retention. The two cooperate with each other to greatly improve the production quality of the elliptical head, and solve the background problem.
[0006] To achieve the above purpose, the utility model is realized by the following technical scheme:
[0007] The forging and pressing casting equipment for elliptical head comprises a base, a plurality of supporting columns fixedly installed on the base, a feeding mechanism fixedly installed on the supporting columns, a matching plate fixedly installed on the supporting columns, an auxiliary sliding plate slidingly installed on the matching plate, a plurality of concave molds embedded on the auxiliary sliding plate, a plurality of forging and pressing mechanisms fixedly installed on the base and wire guide mechanisms fixedly installed on the left and right sides of the base.
[0008] Preferably, the feeding mechanism further comprises a feeding motor fixedly installed on the base, a first rope collecting disc and a second rope collecting disc fixedly sleeved on the output shaft of the feeding motor, a first traction rope wound on the outer surface of the first rope collecting disc, the other end of the first traction rope being fixedly connected with the left side of the auxiliary sliding plate, a second traction rope wound on the outer surface of the second rope collecting disc, the other end of the second traction rope being fixedly connected with the right side of the auxiliary sliding plate, a plurality of auxiliary frames fixedly installed on the base and a first rope guide wheel rotatably installed on the auxiliary frame.
[0009] Preferably, the wire guide mechanism comprises a plurality of supporting plates fixedly installed on the base, a matching rod fixedly sleeved between the supporting plates, a fixed plate fixedly sleeved on the two ends of the matching rod and fixedly connected with the matching plate and a second rope guide wheel rotatably sleeved in the middle of the matching rod.
[0010] Preferably, the forging and pressing mechanism comprises a supporting frame fixedly installed on the base, a first hydraulic cylinder fixedly installed on the supporting frame, a second hydraulic cylinder fixedly connected with the output shaft of the first hydraulic cylinder and a convex mold fixedly sleeved on the output shaft of the second hydraulic cylinder.
[0011] Preferably, a plurality of grooves are formed in the concave mold, and a plurality of convex columns are fixedly installed on the convex mold and matched with the grooves.
[0012] Preferably, a plurality of heat dissipation fins are fixedly installed on the outer surface of the feeding motor. Beneficial effects
[0013] The forging and pressing casting equipment for elliptical head provided by the utility model has the following beneficial effects compared with the prior art:
[0014] 1. The forging and pressing casting equipment for elliptical head, by installing two groups of forging and pressing mechanisms on the base and installing a feeding structure on the base, the auxiliary sliding plate embedded with a plurality of concave molds is moved left and right by the feeding structure through the feeding motor, so that feeding and discharging are realized at the same time, and the production speed of the elliptical head is greatly improved.
[0015] 2. The forging and pressing equipment for the elliptical head, through setting two groups of hydraulic cylinders in the forging and pressing mechanism, the first hydraulic cylinder is used for quickly approaching the blank, the second hydraulic cylinder is used for pressure maintaining, and the two are cooperated with each other, so that the production quality of the elliptical head is greatly improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of the main structure of the utility model;
[0017] Figure 2 It is a schematic view of the main structure of the utility model;
[0018] Figure 3 It is a schematic view of the feeding mechanism of the utility model;
[0019] Figure 4 It is a schematic view of the forging and pressing mechanism of the utility model;
[0020] Figure 5 It is a schematic view of the wire guide mechanism of the utility model;
[0021] Figure 6 It is a schematic view of the feeding mechanism of the utility model;
[0022] Figure 7 It is a schematic view of the main structure of the utility model; Figure 2 It is an enlarged schematic view of A in the utility model.
[0023] In the drawing: 1, base; 2, support column; 3, forging and pressing mechanism; 4, feeding mechanism; 5, support frame; 6, first hydraulic cylinder; 7, second hydraulic cylinder; 8, male die; 9, convex column; 10, matching plate; 11, auxiliary sliding plate; 12, female die; 13, recess; 14, first traction rope; 15, second traction rope; 16, wire guide mechanism; 17, feeding motor; 18, first rope winding disc; 19, second rope winding disc; 20, first rope guide wheel; 21, second rope guide wheel; 22, support plate; 23, fixed plate; 24, matching rod; 25, auxiliary frame. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the person skilled in the art without creative labor fall within the protection scope of the utility model.
[0025] Please refer to Figures 1-7The utility model provides a technical scheme: a kind of forging and pressing casting equipment for elliptical head, including base 1, several support columns 2 are fixedly installed on base 1, and feeding mechanism 4 is fixedly installed on support column 2, and feeding mechanism 4 includes cooperation plate 10, and cooperation plate 10 is fixedly installed on support column 2, and auxiliary sliding plate 11 is slidably installed on cooperation plate 10, and several recess molds 12 are embedded on auxiliary sliding plate 11, and several forging and pressing mechanisms 3 are fixedly installed on base 1, and wire guide mechanism 16 is fixedly installed on the left and right sides of base 1;Feeding mechanism 4 further includes feeding motor 17, and feeding motor 17 is fixedly installed on base 1, and the output shaft of feeding motor 17 is fixedly sleeved with first rope reel 18 and second rope reel 19, and first traction rope 14 is wound on the outer surface of first rope reel 18, and the other end of first traction rope 14 is fixedly connected with the left side of auxiliary sliding plate 11, and second traction rope 15 is wound on the outer surface of second rope reel 19, and the other end of second traction rope 15 is fixedly connected with the right side of auxiliary sliding plate 11, and several auxiliary frames 25 are fixedly installed on base 1, and first guide rope wheel 20 is rotatably installed on auxiliary frame 25;
[0026] When using, feeding motor 17 is started, the output shaft of feeding motor 17 drives first rope reel 18 and second rope reel 19 to rotate clockwise, so that first traction rope 14 is collected on first rope reel 18, under the restriction of first guide rope wheel 20 and wire guide mechanism 16 and the cooperation of cooperation plate 10, first traction rope 14 drives auxiliary sliding plate 11 to move to left, and recess mold 12 is moved to specified position left, and at the same time, second traction rope 15 is pulled out from second rope reel 19.
[0027] Wire guide mechanism 16 includes several support plates 22, and support plate 22 is fixedly installed on base 1, and cooperation rod 24 is fixedly sleeved between support plate 22, and the both ends of cooperation rod 24 are fixedly sleeved with fixed plate 23, and fixed plate 23 is fixedly connected with cooperation plate 10, and second guide rope wheel 21 is rotatably sleeved in the middle of cooperation rod 24.
[0028] Forging and pressing mechanism 3 includes support frame 5, and support frame 5 is fixedly installed on base 1, and first hydraulic cylinder 6 is fixedly installed on support frame 5, and the output shaft of first hydraulic cylinder 6 is fixedly connected with second hydraulic cylinder 7, and the output shaft of second hydraulic cylinder 7 is fixedly sleeved with convex mold 8;Several grooves 13 are formed in recess mold 12, and several convex columns 9 are fixedly installed on convex mold 8, and convex column 9 cooperates with groove 13;
[0029] When the concave die 12 moves to the designated position, the first hydraulic cylinder 6 is started, the output shaft of the first hydraulic cylinder 6 drives the second hydraulic cylinder 7 and the convex die 8 to move downward, when the convex die 8 contacts the blank, the second hydraulic cylinder 7 is also started to press the convex die 8 downward, the convex die 8 and the concave die 12 interact to press the oval head, wherein the convex column 9 and the concave groove 13 are used to position the convex die 8 and the concave die 12, to ensure the accurate alignment of the convex die 8 and the concave die 12 in the forging process.
[0030] The outer surface of the feeding motor 17 is fixedly provided with a plurality of cooling fins, which can improve the heat dissipation performance of the feeding motor 17.
[0031] Working principle: when in use, the operator places the blank in the concave die 12, then the feeding motor 17 is started, the output shaft of the feeding motor 17 drives the first and second rope reels 18 and 19 to rotate clockwise, so that the first traction rope 14 is wound on the first rope reel 18, under the restriction and cooperation of the first guide pulley 20 and the guide mechanism 16 and the cooperation plate 10, the first traction rope 14 drives the auxiliary sliding plate 11 to move leftward, at the same time, the two groups of concave dies 12 on the left move to the designated position, at the same time, the second traction rope 15 is pulled out from the second rope reel 19; then the first hydraulic cylinder 6 is started, the output shaft of the first hydraulic cylinder 6 drives the second hydraulic cylinder 7 and the convex die 8 to move downward, when the convex die 8 contacts the blank, the second hydraulic cylinder 7 is also started to press the convex die 8 downward, the convex die 8 and the concave die 12 interact to press the oval head, wherein the convex column 9 and the concave groove 13 are used to position the convex die 8 and the concave die 12, to ensure the accurate alignment of the convex die 8 and the concave die 12 in the forging process;
[0032] After a period of pressure maintaining, the first and second hydraulic cylinders 6 and 7 are simultaneously depressurized and lifted upward, then the feeding motor 17 is started, the output shaft of the feeding motor 17 drives the first and second rope reels 18 and 19 to rotate clockwise, so that the two groups of concave dies 12 on the right move to the lower side of the forging mechanism 3, at the same time, the two groups of pressed oval heads on the left are sent out, after a period of cooling, the pressed oval heads are taken out, at the same time, the blanks are placed on the two groups of concave dies 12 on the left, when the two groups of blanks on the right are pressed, the feeding motor 17 is started, the output shaft of the feeding motor 17 drives the first and second rope reels 18 and 19 to rotate counterclockwise, so that the two groups of blanks on the left are sent to the lower side of the forging mechanism 3, the two groups of pressed oval heads on the right are sent out, this design realizes feeding and discharging at the same time, greatly improving the production speed of the oval head.
[0033] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.
[0034] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A forging-casting equipment for elliptical head, comprising a base (1), characterized in that: The base (1) is fixedly installed with a plurality of support columns (2), the support column (2) is fixedly installed with a feeding mechanism (4), the feeding mechanism (4) comprises a matching plate (10), the matching plate (10) is fixedly installed on the support column (2), the auxiliary sliding plate (11) is slidably installed on the matching plate (10), a plurality of recessed molds (12) are embedded on the auxiliary sliding plate (11), a plurality of forging mechanisms (3) are fixedly installed on the base (1), and the base (1) is fixedly installed with a wire guide mechanism (16) on the left and right sides.
2. A forging and casting apparatus for an elliptical head according to claim 1, characterized in that: The feeding mechanism (4) further comprises a feeding motor (17), the feeding motor (17) is fixedly installed on the base (1), the output shaft of the feeding motor (17) is fixedly sleeved with a first rope winding disc (18) and a second rope winding disc (19), the outer surface of the first rope winding disc (18) is wound with a first traction rope (14), the other end of the first traction rope (14) is fixedly connected with the left side of the auxiliary sliding plate (11), the outer surface of the second rope winding disc (19) is wound with a second traction rope (15), the other end of the second traction rope (15) is fixedly connected with the right side of the auxiliary sliding plate (11), a plurality of auxiliary frames (25) are fixedly installed on the base (1), and the first rope guide wheel (20) is rotatably installed on the auxiliary frame (25).
3. A forging and casting apparatus for an elliptical head according to claim 2, characterized in that: The wire guide mechanism (16) comprises a plurality of support plates (22), the support plates (22) are fixedly installed on the base (1), the support plates (22) are fixedly sleeved with a matching rod (24) therebetween, the two ends of the matching rod (24) are fixedly sleeved with a fixed plate (23), the fixed plate (23) is fixedly connected with the matching plate (10), and the second rope guide wheel (21) is rotatably sleeved in the middle of the matching rod (24).
4. The forging and casting apparatus for an elliptical head according to claim 3, characterized in that: The forging mechanism (3) comprises a support frame (5), the support frame (5) is fixedly installed on the base (1), the first hydraulic cylinder (6) is fixedly installed on the support frame (5), the output shaft of the first hydraulic cylinder (6) is fixedly connected with the second hydraulic cylinder (7), and the output shaft of the second hydraulic cylinder (7) is fixedly sleeved with the convex mold (8).
5. A forging and casting apparatus for an elliptical head as defined in claim 4, wherein: A plurality of grooves (13) are formed in the recessed mold (12), and a plurality of convex columns (9) are fixedly installed on the convex mold (8).
6. A forging and casting apparatus for an elliptical head as defined in claim 5, characterized in that: A plurality of cooling fins are fixedly installed on the outer surface of the feeding motor (17).
Citation Information
Patent Citations
Forging equipment for elliptical head
CN109909419A