Novel automatic material breaking device

Abstract

The utility model discloses a novel automatic material breaking-off device which comprises a machine box, a feeding mechanism is installed above the machine box, a material fork is arranged in the feeding mechanism, a jacking assembly and a feeding assembly which correspond to the feeding mechanism are installed at the bottom of a machine box platen, and avoiding grooves corresponding to the jacking assembly and the feeding assembly are formed in the machine box platen. A feeding mechanism is arranged on the machine box, a material breaking platform is arranged on one side of the feeding mechanism, a tree-shaped material sheet collecting box is arranged on the side, away from the feeding mechanism, of the material breaking platform, material breaking mechanisms are arranged on the two sides of the material breaking platform respectively, and a carrying mechanism is further installed above the machine box. The material fork is used for storing material sheet products, the carrying mechanism is used for carrying the material sheet products on the material fork to the material breaking-off platform, then the material breaking-off mechanisms on the two sides are used for breaking off magnetic cores on the material sheet products, automatic feeding, automatic material breaking-off and automatic classified collection are achieved, the work efficiency of material breaking-off is effectively improved, and the labor intensity of workers is reduced. And the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of inductance magnetic core production, and particularly relates to a novel automatic material breaking device. BACKGROUND

[0002] In the production process of soft magnetic cores, small core products are relatively more, among which small core inductance devices are relatively more applied, and the core is one of important components of inductance.

[0003] The core production process of square copper sheet inductance is that a press machine presses and casts multiple core particles into a tree-shaped material sheet with copper sheet as a carrier, and then the core is broken from the tree-shaped material sheet, at present, multiple cores are broken by artificial with a pre-breaking position as a reference, in the operation process, the core cracking and corner dropping should be avoided, meanwhile, the core material and the carrier waste copper sheet tree should be classified and collected, and there are problems of low operation efficiency, high labor intensity and uneven product yield. UTILITY MODEL CONTENT

[0004] The utility model discloses a novel automatic material breaking device to solve the problems in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a novel automatic material breaking device, including the machine case, the top of machine case is installed with the feeding mechanism, the inside of feeding mechanism is equipped with the fork, the bottom of machine case platform is installed with the jacking assembly and the feeding assembly corresponding with feeding mechanism respectively, the jacking assembly and the feeding assembly are equipped with the avoiding slot on machine case platform, one side of feeding mechanism is equipped with the material breaking platform, the side of material breaking platform away from feeding mechanism is equipped with the tree-shaped material sheet collection box, both sides of material breaking platform are equipped with the material breaking mechanism respectively, the top of machine case is installed with the handling mechanism still.

[0006] In order to reduce the frequency of staff's loading and unloading fork, reduce labor intensity, further, the feeding mechanism includes fork baffle, and the full material bin and the fork recovery bin are arranged in parallel in the fork baffle, one side of the full material bin is equipped with the second push material cylinder, one side of the fork recovery bin is equipped with the first push material cylinder.

[0007] In order to realize upward feeding, further, the jacking assembly includes jacking mounting seat, the servo motor is installed on jacking mounting seat, the output end of servo motor is installed with the lead screw, the lead screw nut is engaged on the lead screw, and the jacking fork is connected on the lead screw nut, the upper end of jacking fork is located in the avoiding slot, and the servo motor is signal connected with the PLC controller.

[0008] In order to realize the automatic feeding of the material fork, further, the feeding assembly comprises a synchronous belt module and a feeding fork, wherein the feeding fork is installed at the bottom of the cabinet platform through a linear guide rail, the feeding fork corresponds to the avoiding groove, the synchronous belt module is connected with the feeding fork, and the synchronous belt module is signal connected with the PLC controller.

[0009] In order to store the material sheet products, further, the material fork comprises a material fork base, four limiting strips are connected above the material fork base, a jacking block is slidably arranged on the limiting strip, and two guide grooves are arranged on the material fork base.

[0010] In order to carry the material sheet products on the material fork to the material breaking platform and carry the material sheet after the magnetic core is broken to the tree-shaped material sheet collecting box, further, the carrying mechanism comprises a carrying mounting seat, a horizontal movement module is installed on the carrying mounting seat, a horizontal movement plate is installed on the output end of the horizontal movement module, lifting cylinders are respectively installed on both ends of the horizontal movement plate, a suction head is installed on the output end of one lifting cylinder, a suction pressure head is installed on the output end of the other lifting cylinder, and the horizontal movement module is signal connected with the PLC controller.

[0011] In order to break the magnetic core, further, the material breaking mechanism comprises a translation cylinder, a material breaking mounting seat is installed on the output end of the translation cylinder, a stepping motor is installed on the material breaking mounting seat, a rotating seat is connected with the output end of the stepping motor, a clamping plate cylinder is installed on the rotating seat, a clamping plate is installed on the output end of the clamping plate cylinder, and the stepping motor is signal connected with the PLC controller.

[0012] In order to collect the broken magnetic core, further, the material breaking mechanism comprises a magnetic core collecting box arranged on one side of the material breaking mounting seat.

[0013] In order to position the material sheet products, further, a plurality of positioning pins are installed above the material breaking platform.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1、The utility model discloses a material fork is used for storing material sheet products, a top -up assembly is used for realizing the automatic feeding of the material sheet products, a carrying mechanism is used for carrying the material sheet products on the material fork to the material breaking platform, then the material breaking mechanism of both sides is used for breaking the magnetic core on the material sheet products, then the broken magnetic core is put into the magnetic core collecting box, the carrying mechanism carries the material sheet to the tree-shaped material sheet collecting box, realizes automatic feeding, automatic breaking and automatic classification collection, effectively improves the working efficiency of breaking, and reduces the labor intensity.

[0016] 2、The full material bin of the utility model is used for buffering the material fork filled with material sheet products, and the material fork recovery bin is used for buffering the empty material fork, so that the number of times of feeding and discharging the material fork by the staff is reduced, and the labor intensity is reduced.

[0017] 3. The utility model discloses a material sheet product on the material fork is carried to the material sheet platform, and the material sheet after the magnetic core is taken off is carried to the tree material sheet collection box, through the setting of suction head and suction pressure head, can realize the carrying of material sheet product and material sheet simultaneously, improve the carrying efficiency;

[0018] 4. The utility model discloses through synchronous belt module drive material feeding fork action, material fork in full material bin is sent to the material loading position, realizes the automatic feeding of material fork. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is the structure schematic drawing of the utility model;

[0020] Figure 2 It is the structure schematic drawing of the utility model material loading mechanism;

[0021] Figure 3 It is the structure schematic drawing of the utility model jacking assembly;

[0022] Figure 4 It is the structure schematic drawing of the utility model material feeding assembly;

[0023] Figure 5 It is the structure schematic drawing of the utility model material fork;

[0024] Figure 6 It is the structure schematic drawing of the utility model carrying mechanism;

[0025] Figure 7 It is the structure schematic drawing of the utility model material taking mechanism;

[0026] Figure 8 It is the structure schematic drawing of the utility model material taking platform;

[0027] In the drawing: 1, machine case;2, material loading mechanism;21, material fork baffle;22, full material bin;23, material fork recovery bin;24, first push material cylinder;25, avoiding groove;26, second push material cylinder;3, material fork;31, material fork base;32, jacking block;33, limit strip;34, guide groove;4, carrying mechanism;41, carrying mounting base;42, horizontal movement module;43, horizontal movement plate;44, lifting cylinder;45, suction head;46, suction pressure head;5, material taking platform;51, positioning pin;6, tree material sheet collection box;7, material taking mechanism;71, translation cylinder;72, material taking mounting base;73, step motor;74, rotating seat;75, clamping plate cylinder;76, magnetic core collection box;77, clamping plate;8, jacking assembly;81, jacking mounting base;82, servo motor;83, screw;84, screw nut;85, jacking fork;9, material feeding assembly;91, synchronous belt module;92, material feeding fork. DETAILED DESCRIPTION

[0028] With reference to the drawings of the embodiments of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative efforts are within the scope of the present application.

[0029] Embodiment 1

[0030] Please refer to Figures 1-8 The present application provides the following technical scheme: a novel automatic material breaking device, comprising a machine box 1, a feeding mechanism 2 is installed above the machine box 1, a material fork 3 is arranged inside the feeding mechanism 2, a jacking assembly 8 and a feeding assembly 9 corresponding to the feeding mechanism 2 are respectively installed at the bottom of the machine box 1 platform, an avoiding groove 25 corresponding to the jacking assembly 8 and the feeding assembly 9 is arranged on the machine box 1 platform, a material breaking platform 5 is arranged on one side of the feeding mechanism 2, a tree-shaped material sheet collecting box 6 is arranged on the side of the material breaking platform 5 away from the feeding mechanism 2, material breaking mechanisms 7 are respectively arranged on both sides of the material breaking platform 5, and a carrying mechanism 4 is further installed above the machine box 1.

[0031] By adopting the above technical scheme, the material sheet product is stored by the material fork 3, the automatic feeding of the material sheet product is realized by the jacking assembly 8, the material sheet product on the material fork 3 is carried to the material breaking platform 5 by the carrying mechanism 4, the magnetic core on the material sheet product is broken off by the material breaking mechanisms 7 on both sides, and then the broken magnetic core is put into the magnetic core collecting box 76, the material sheet is carried into the tree-shaped material sheet collecting box 6 by the carrying mechanism 4, the automatic feeding, automatic breaking and automatic classification and collection are realized, the working efficiency of the material breaking is effectively improved, and the labor intensity is reduced.

[0032] Specifically, the feeding mechanism 2 comprises a material fork baffle 21, a full material bin 22 and a material fork recycling bin 23 are arranged in parallel in the material fork baffle 21, wherein a second material pushing cylinder 26 is arranged on one side of the full material bin 22, the empty material fork 3 is pushed into the material fork recycling bin 23 by the second material pushing cylinder 26, a first material pushing cylinder 24 is arranged on one side of the material fork recycling bin 23, and the empty material fork 3 is pushed to the buffer position by the first material pushing cylinder 24.

[0033] By adopting the above technical scheme, the full material bin 22 is used for buffering the material fork 3 filled with material sheet products, the material fork recycling bin 23 is used for buffering the empty material fork 3, the number of times of feeding and discharging the material fork 3 by the staff is reduced, and the labor intensity is reduced.

[0034] Specifically, the jacking assembly 8 comprises a jacking mounting base 81, a servo motor 82 is mounted on the jacking mounting base 81, a lead screw 83 is mounted on the output end of the servo motor 82, a lead screw nut 84 is engaged with the lead screw 83, a jacking fork 85 is connected to the lead screw nut 84, the upper end of the jacking fork 85 is located in the avoiding groove 25, and the servo motor 82 is signal connected with the PLC controller.

[0035] By adopting the above technical scheme, the servo motor 82 drives the lead screw 83 to rotate, drives the lead screw nut 84 to move upwards, and drives the jacking fork 85 to jacking the jacking block 32 upwards, so as to realize upward feeding.

[0036] Specifically, the material fork 3 comprises a material fork base 31, four limiting strips 33 are connected above the material fork base 31, a jacking block 32 is slidably arranged on the limiting strips 33, and two guide grooves 34 are arranged on the material fork base 31.

[0037] By adopting the above technical scheme, the material piece product is stored.

[0038] Specifically, the carrying mechanism 4 comprises a carrying mounting base 41, a horizontal moving module 42 is mounted on the carrying mounting base 41, a horizontal moving plate 43 is mounted on the output end of the horizontal moving module 42, two lifting cylinders 44 are respectively mounted on the two ends of the horizontal moving plate 43, a suction head 45 is mounted on the output end of one lifting cylinder 44, and a suction pressure head 46 is mounted on the output end of the other lifting cylinder 44, the suction pressure head 46 can press the material piece product on the material breaking platform 5 during the material breaking action, and the horizontal moving module 42 is signal connected with the PLC controller.

[0039] By adopting the above technical scheme, the material piece product on the material fork 3 is carried to the material breaking platform 5, and the material piece after the magnetic core is broken is carried into the tree-shaped material piece collecting box 6, and through the arrangement of the suction head 45 and the suction pressure head 46, the carrying of the material piece product and the material piece can be realized at the same time, and the carrying efficiency is improved.

[0040] Specifically, the material breaking mechanism 7 comprises a translation cylinder 71, a material breaking mounting base 72 is mounted on the output end of the translation cylinder 71, a stepping motor 73 is mounted on the material breaking mounting base 72, a rotating base 74 is connected to the output end of the stepping motor 73, a clamping plate cylinder 75 is mounted on the rotating base 74, a clamping plate 77 is mounted on the output end of the clamping plate cylinder 75, and the stepping motor 73 is signal connected with the PLC controller.

[0041] By adopting the above technical scheme, the magnetic core is clamped by the clamping plate cylinder 75 driving the clamping plate 77 to act, and the magnetic core is broken by the stepping motor 73 driving the clamping plate cylinder 75 to rotate back and forth.

[0042] Specifically, the material breaking mechanism 7 comprises a magnetic core collecting box 76 arranged on one side of the material breaking mounting base 72.

[0043] By adopting the above technical scheme, the broken magnetic core is collected.

[0044] Specifically, four positioning pins 51 are installed above the material breaking platform 5.

[0045] By adopting the above technical scheme, the material sheet product is positioned.

[0046] Embodiment 2

[0047] The difference between the embodiment and the embodiment 1 is that: specifically, the feeding assembly 9 comprises a synchronous belt module 91 and a feeding fork 92, wherein the feeding fork 92 is installed at the bottom of the table plate of the cabinet 1 through a linear guide rail, the feeding fork 92 corresponds to the avoiding groove 25, the synchronous belt module 91 is connected with the feeding fork 92, the synchronous belt module 91 is connected with the PLC controller signal, the synchronous belt module 91 comprises a synchronous belt wheel set and a servo motor for driving the synchronous belt wheel set to act, and the feeding fork 92 is fixedly connected with the synchronous belt.

[0048] By adopting the above technical scheme, the feeding fork 92 is driven by the synchronous belt module 91 to move, and the material fork 3 in the full material bin 22 is sent to the feeding position, so that the automatic feeding of the material fork 3 is realized.

[0049] The working steps of the utility model are as follows:

[0050] (1), the material fork 3 filled with material sheet products is manually placed into the full material bin 22;

[0051] (2), the carrying mechanism 4 moves the material sheet products above the material fork 3 to the material breaking platform 5 through the suction head 45, simultaneously moves the material sheet on the material breaking platform 5 to the tree-shaped material sheet collecting box 6 through the suction pressure head 46, then the carrying mechanism 4 resets, and the suction pressure head 46 presses the material sheet products on the material breaking platform 5;

[0052] (3), the translation air cylinder 71 drives the clamping plate 77 to move to the material breaking station, the clamping plate air cylinder 75 drives the clamping plate 77 to clamp the magnetic core on the material sheet product, the stepping motor 73 drives the clamping plate air cylinder 75 to rotate back and forth, the magnetic core is broken, then the translation air cylinder 71 resets, the clamping plate air cylinder 75 drives the clamping plate 77 to open, and the magnetic core is placed into the magnetic core collecting box 76;

[0053] (4), the servo motor 82 drives the lead screw 83 to rotate, thereby driving the jacking fork 85 to act upward by the thickness of a material sheet product, and steps (2) and (3) are repeated;

[0054] (5), when a product carrying of a fork 3 is completed, the servo motor 82 drives the lifting fork 85 to reset downward, the second pushing cylinder 26 pushes the empty fork 3 into the fork recycling bin 23, the first pushing cylinder 24 pushes the empty fork 3 to the buffer position, then the synchronous belt module 91 drives the feeding fork 92 to move the next full fork 3 to the feeding position.

[0055] In summary, the utility model discloses a fork 3 is deposited to the material sheet product, realizes the automatic feeding of material sheet product through the lifting assembly 8, through the carrying mechanism 4, the material sheet product on the fork 3 is carried to the material breaking platform 5, then the magnetic core on the material sheet product is broken down through the material breaking mechanism 7 of both sides, then the magnetic core that breaks down is put into the magnetic core collection box 76, the carrying mechanism 4 carries the material sheet to the tree-shaped material sheet collection box 6, realizes automatic feeding, automatic breaking and automatic classification collection, effectively improves the working efficiency of breaking, reduces the labor intensity, the full material bin 22 of the utility model is used to buffer the full fork 3 of material sheet product, the fork recycling bin 23 is used to buffer empty fork 3, reduces the frequency of staff's fork 3, reduces the labor intensity, the utility model carries the material sheet product on the fork 3 to the material breaking platform 5, and carries the material sheet after breaking down the magnetic core to the tree-shaped material sheet collection box 6, through the setting of suction head 45 and suction pressure head 46, can realize the carrying of material sheet product and material sheet simultaneously, improves the carrying efficiency, the utility model drives the feeding fork 92 to move through the synchronous belt module 91, and the fork 3 in the full material bin 22 is sent to the feeding position, realizes the automatic feeding of fork 3.

[0056] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.

Claims

1. A new automatic breaking device, comprising a machine box, characterized in that: The upper part of the cabinet is provided with a feeding mechanism, the feeding mechanism is internally provided with a fork, the bottom of the cabinet platform is respectively provided with a jacking assembly and a feeding assembly corresponding to the feeding mechanism, the cabinet platform is provided with an avoiding groove corresponding to the jacking assembly and the feeding assembly, one side of the feeding mechanism is provided with a breaking platform, the side of the breaking platform away from the feeding mechanism is provided with a tree-shaped sheet collecting box, and the two sides of the breaking platform are respectively provided with a breaking mechanism.

2. A novel automatic breaking device as claimed in claim 1, wherein: The feeding mechanism comprises a fork baffle, and the fork baffle is internally provided with a full-fork bin and a fork recycling bin in parallel.

3. A novel automatic breaking device as claimed in claim 1, wherein: The jacking assembly comprises a jacking mounting seat, a servo motor is mounted on the jacking mounting seat, a lead screw is mounted on the output end of the servo motor, a lead screw nut is engaged on the lead screw, a jacking fork is connected to the lead screw nut, the upper end of the jacking fork is located in the avoiding groove, and the servo motor is signal connected with the PLC controller.

4. A novel automatic breaking device as claimed in claim 1, wherein: The feeding assembly comprises a synchronous belt module and a feeding fork, wherein the feeding fork is installed at the bottom of the cabinet platform through a linear guide rail, the feeding fork corresponds to the avoiding groove, the synchronous belt module is connected with the feeding fork, and the synchronous belt module is signal connected with the PLC controller.

5. A novel automatic breaking device as claimed in claim 1, wherein: The fork comprises a fork base, four limiting strips are connected to the upper part of the fork base, a jacking block is slidably arranged on the limiting strips, and two guide grooves are arranged on the fork base.

6. A novel automatic breaking device as claimed in claim 1, wherein: The carrying mechanism comprises a carrying mounting seat, a horizontal movement module is mounted on the carrying mounting seat, a horizontal movement plate is mounted on the output end of the horizontal movement module, lifting cylinders are respectively mounted on the two ends of the horizontal movement plate, a suction head is mounted on the output end of one lifting cylinder, a suction pressure head is mounted on the output end of the other lifting cylinder, and the horizontal movement module is signal connected with the PLC controller.

7. A novel automatic breaking device as claimed in claim 1, wherein: The breaking mechanism comprises a translation cylinder, a breaking mounting seat is mounted on the output end of the translation cylinder, a stepping motor is mounted on the breaking mounting seat, a rotating seat is connected to the output end of the stepping motor, a clamping cylinder is mounted on the rotating seat, a clamping plate is mounted on the output end of the clamping cylinder, and the stepping motor is signal connected with the PLC controller.

8. A novel automatic breaking device as claimed in claim 7, wherein: The breaking mechanism comprises a magnetic core collecting box arranged on one side of the breaking mounting seat.

9. A novel automatic breaking device as claimed in claim 1, wherein: The upper part of the breaking platform is provided with a plurality of positioning pins.

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