Flange connecting structure for saw blade

By using a flange connection structure for the saw blade and incorporating components such as a thickened disc, groove, limiting groove, and limiting strip, the problems of stress concentration at the center of the saw blade and poor axial stability are solved, thus achieving stable cutting of the saw blade and a long service life of the equipment.

CN223557394UActive Publication Date: 2025-11-18ZHENGZHOUBORUIKATE TOOLS CO LTD
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Patent Information

Application Number
CN202423176386.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2025-11-18
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Traditional saw blade installation methods have weak stress dispersion capabilities, resulting in stress concentration at the center of the saw blade, easy deformation and damage, poor axial stability, and consequently low cutting accuracy, poor safety, and short equipment lifespan.

Method used

The saw blade uses a flange connection structure, including the saw blade, drive shaft, mounting flange and fixing flange. Through components such as thickened disc, groove, limit groove and limit strip, stress is distributed to ensure the axial and circumferential positioning of the saw blade. Countersunk holes and sealing grooves are used to improve the connection stability and protection and increase heat dissipation efficiency.

Benefits of technology

Enhance the center strength of the saw blade to prevent deformation and damage, improve cutting accuracy and safety, extend equipment life, reduce safety hazards, and improve material utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flange connection structure for a saw blade, which comprises the saw blade, a driving shaft and a mounting flange, one side of the outer side wall of the driving shaft is fixedly connected with a fixed flange, the center of the saw blade is provided with a first through hole matched with the driving shaft, the center of the mounting flange is provided with a second through hole matched with the driving shaft, and the first through hole is communicated with the second through hole. Thickening discs are fixedly connected to the positions, located on the periphery of the first penetrating hole, of the two sides of the outer side wall of the saw blade, caulking grooves matched with the thickening discs are fixedly connected to the sides, close to the thickening discs, of the mounting flange and the fixing flange, and flange connecting holes are formed in the peripheries of the saw blade, the thickening discs, the mounting flange and the fixing flange. Through cooperation of the saw blade, the driving shaft, the mounting flange, the fixing flange, the first through hole, the second through hole, the thickening disc, the caulking groove and the flange connecting hole, stress borne by the saw blade in the cutting process can be dispersed as much as possible, and meanwhile the stability and accuracy of the saw blade in the using process are ensured as much as possible.
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Description

TECHNICAL FIELD

[0001] The utility model relates to saw blade installation technical field, concretely is a flange connecting structure for saw blade. BACKGROUND

[0002] In many industrial production, construction and material processing fields, cutting operation is a very common and key process. The performance of the installation flange structure of the saw blade as the core component of the cutting equipment directly affects the cutting efficiency, precision, safety and service life of the equipment.

[0003] The traditional saw blade installation method is often simple, and the stress dispersion ability is weak. The saw blade is connected only by the central hole and the driving shaft. When cutting high-hardness or uneven materials, the torque and impact force cause the stress concentration of the saw blade center, which is easy to deform and damage. At the same time, the axial stability is poor, and it is difficult to accurately position and limit. When cutting at high speed, the axial displacement causes the saw blade to shake and deviate, which makes the cutting surface uneven in wood processing, increases the difficulty of subsequent processes, reduces the material utilization rate, aggravates the equipment wear, shortens the service life, and has safety hazards. SUMMARY

[0004] To solve the defects of the prior art that the installation method is simple, the torque and impact force cause the stress concentration of the saw blade center, which is easy to deform and damage, and the axial stability is poor, the utility model provides a flange connecting structure for saw blade.

[0005] To solve the above technical problems, the utility model provides the following technical scheme:

[0006] The utility model discloses a flange connecting structure for saw blade, including saw blade, driving shaft and installation flange, one side of the outer side wall of driving shaft is fixedly connected with fixed flange, the first perforation that is suitable for driving shaft is set up in the center of saw blade, the second perforation that is suitable for driving shaft is set up in the center of installation flange;

[0007] The both sides of the outer side wall of the saw blade are fixedly connected with thickening disc around the first perforation, the side of installation flange and fixed flange close to thickening disc is fixedly connected with the mortise that is suitable for thickening disc, and the periphery of saw blade, thickening disc, installation flange and fixed flange is provided with flange connecting hole.

[0008] As a preferred technical scheme of the utility model, the periphery of the side, away from the saw blade, of the outer side wall of the thickening disc is provided with a limiting groove, and the periphery of the inner side wall of the mortise is fixedly connected with a limiting strip matched with the limiting groove.

[0009] As a preferred technical scheme of the utility model, the periphery of the side, away from the mortise, of the outer side wall of the installation flange and the fixed flange is provided with a counterbore around the flange connecting hole.

[0010] As a preferred technical scheme of the utility model, the mounting flange and the fixed flange outer side wall far from the groove side are provided with heat dissipation grooves around.

[0011] As a preferred technical scheme of the utility model, the saw blade outer side wall is fixedly connected with a reinforcing ring on both sides.

[0012] As a preferred technical scheme of the utility model, the mounting flange and the fixed flange near the groove side are provided with sealing grooves matched with the reinforcing ring around, and the sealing ring is arranged in the sealing groove.

[0013] The utility model has the advantages of:

[0014] 1. The flange connecting structure for saw blade, through the cooperation of the saw blade, the driving shaft, the mounting flange, the fixed flange, the first perforation, the second perforation, the thickened disc, the groove and the flange connecting hole, the thickened disc can enhance the strength of the central region of the saw blade as much as possible, thereby dispersing the stress, especially the torque and impact force, that the saw blade receives during cutting, and avoiding deformation or damage of the saw blade at the center as much as possible, when the saw blade, the mounting flange and the fixed flange are fixed with each other, the thickened disc and the groove can accurately limit the axial displacement of the saw blade, ensuring the stability and accuracy of the saw blade during high-speed rotation, and improving the cutting quality and safety.

[0015] 2. The flange connecting structure for saw blade, through the cooperation of the limiting groove and the limiting strip, during the mutual adhesion of the fixed flange, the saw blade and the mounting flange, the limiting strip is smoothly inserted into the limiting groove, so that the saw blade is accurately positioned and limited in the circumferential direction, thereby making the saw blade maintain good coaxiality with the driving shaft as much as possible, ensuring that the power is stably transmitted from the driving shaft to the saw blade, and prolonging the service life of the equipment. During cutting, the limiting groove and the limiting strip can increase the contact area between the inner side wall of the groove and the thickened disc, so that the stress can be dispersed to a larger area, and the shape and structure thereof can guide the stress to be transmitted and distributed in the direction of the limiting groove, further reducing the risk of excessive local stress and preventing the saw blade from being damaged or deformed.

[0016] 3. The flange connecting structure for saw blade, through the arrangement of the counterbore, when it is necessary to fix the saw blade, the mounting flange and the fixed flange with each other, the bolt is passed through the flange connecting hole, the nuts are threadedly connected at both ends of the bolt and screwed to adjoin the mounting flange and the fixed flange respectively, thereby completing the fixation of the saw blade, the mounting flange and the fixed flange. At this time, the nut is located in the counterbore and does not protrude from the surface of the flange, which not only ensures the firmness of the connection, but also makes the appearance of the entire device more flat, reduces the collision or other safety hazards that may be caused by the protruding nut during use, and facilitates the installation and operation of the equipment in a small space.

[0017] 4. The flange connection structure for saw blade, through cooperation of the reinforcing ring, the sealing groove and the sealing ring, when the saw blade, the mounting flange and the fixing flange are mutually adhered and fixed, the reinforcing ring is inserted into the sealing groove, at the same time, the sealing ring is compressed, the small gap between the inner side wall of the sealing groove and the reinforcing ring is filled, then the external dust, debris, moisture and the like can be prevented from entering the connecting position of the saw blade and the mounting flange and the fixing flange as far as possible, abrasion, corrosion and the like caused by impurities entering are reduced, and the service life of the equipment is further prolonged. BRIEF DESCRIPTION OF DRAWINGS

[0018] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, illustrate the present application, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application. In the drawings:

[0019] Figure 1 is a schematic diagram of a three-dimensional structure of a flange connection structure for a saw blade of the present application;

[0020] Figure 2 is a schematic diagram of a three-dimensional exploded structure of a flange connection structure for a saw blade of the present application;

[0021] Figure 3 is a schematic diagram of a mounting flange side view cross-sectional structure of a flange connection structure for a saw blade of the present application.

[0022] In the drawings: 1, saw blade; 2, driving shaft; 3, mounting flange; 4, fixing flange; 5, first perforation; 6, second perforation; 7, thickened disc; 8, embedding groove; 9, flange connection hole; 10, limiting groove; 11, limiting strip; 12, counterbore; 13, heat dissipation groove; 14, reinforcing ring; 15, sealing groove; 16, sealing ring. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present application are described below in conjunction with the drawings, and it should be understood that the preferred embodiments described herein are only used to illustrate and explain the present application, and do not constitute a limitation on the present application.

[0024] Referring to Figure 1 , Figure 2 and Figure 3 , the flange connection structure for a saw blade of the present application comprises a saw blade 1, a driving shaft 2 and a mounting flange 3, one side of the outer side wall of the driving shaft 2 is fixedly connected with a fixing flange 4, one end of the driving shaft 2 is fixedly connected to a driving motor (not shown in the drawing), the center of the saw blade 1 is provided with a first perforation 5 matched with the driving shaft 2, the center of the mounting flange 3 is provided with a second perforation 6 matched with the driving shaft 2, in use, the saw blade 1 is sleeved on the driving shaft 2 through the first perforation 5, and then the mounting flange 3 is sleeved on the driving shaft 2 through the second perforation 6.

[0025] With reference to Figure 1 and Figure 2 , the two sides of the outer side wall of the saw blade 1 are fixedly connected with thickening discs 7 around the first through hole 5. The thickening discs 7 can maximize the strength of the central region of the saw blade 1, thereby dispersing the stress, especially the torque and impact force, that the saw blade 1 receives during cutting, and minimizing the deformation or damage of the saw blade 1 at the center.

[0026] With reference to Figure 2 and Figure 3 , the side of the mounting flange 3 and the fixing flange 4 close to the thickening disc 7 is fixedly connected with a matching embedding groove 8, and the four sides of the saw blade 1, the thickening disc 7, the mounting flange 3 and the fixing flange 4 are provided with flange connecting holes 9. The four sides of the outer side wall of the thickening disc 7 away from the saw blade 1 are provided with limiting grooves 10, and the four sides of the inner side wall of the embedding groove 8 are fixedly connected with limiting strips 11 matched with the limiting grooves 10. When the saw blade 1 and the mounting flange 3 are sleeved on the driving shaft 2;

[0027] The saw blade 1 and the mounting flange 3 are rotated to align the limiting grooves 10 and the limiting strips 11, and then the fixing flange 4, the saw blade 1 and the mounting flange 3 are attached to each other. During the attachment process, the limiting strips 11 are smoothly inserted into the limiting grooves 10. Through the cooperation of the thickening disc 7 and the embedding groove 8, and the mutual restriction of the limiting grooves 10 and the limiting strips 11, the saw blade 1 is accurately positioned and limited in the axial and circumferential directions.

[0028] During cutting, the limiting grooves 10 and the limiting strips 11 can increase the contact area of the inner side wall of the embedding groove 8 and the thickening disc 7, so that the stress can be dispersed to a larger area, and the shape and structure can guide the stress to be distributed in the direction of the limiting groove 10, further reducing the risk of excessive local stress and preventing the saw blade from being damaged or deformed.

[0029] With reference to Figure 1 , Figure 2 and Figure 3 , the outer side wall of the mounting flange 3 and the fixing flange 4 away from the embedding groove 8 is provided with a counterbore 12 around the flange connecting hole 9. After the saw blade 1, the mounting flange 3 and the fixing flange 4 are attached to each other, the bolts are passed through the flange connecting holes 9, the nuts are threadedly connected at both ends of the bolts and are screwed to attach the mounting flange 3 and the fixing flange 4 respectively, thereby completing the fixation of the saw blade 1, the mounting flange 3 and the fixing flange 4. At this time, the nuts are located in the counterbores 12 and do not protrude from the surface of the flanges, which not only ensures the firmness of the connection, but also makes the appearance of the entire device more flat, reducing the possibility of collisions or other safety hazards caused by the protruding nuts during use.

[0030] The outer side wall of the mounting flange 3 and the fixing flange 4 is provided with a heat dissipation groove 13 around the side away from the embedding groove 8, which can increase the surface area of the mounting flange 3 and the fixing flange 4, and further increase the heat exchange efficiency between the mounting flange 3 and the fixing flange 4 and the external air;

[0031] The outer side wall of the saw blade 1 is fixedly connected with a reinforcing ring 14, and the mounting flange 3 and the fixing flange 4 are provided with a sealing groove 15 around the side close to the embedding groove 8, which is matched with the reinforcing ring 14, and the sealing groove 15 is provided with a sealing ring 16;

[0032] The sealing ring 16 is an elastic sealing ring, when the saw blade 1, the mounting flange 3 and the fixing flange 4 are mutually adhered and fixed, the reinforcing ring 14 is inserted into the sealing groove 15, and at the same time, the sealing ring 16 is compressed to fill the small gap between the inner side wall of the sealing groove 15 and the reinforcing ring 14, thereby preventing the external dust, debris, moisture and the like from entering the connection part of the saw blade 1, the mounting flange 3 and the fixing flange 4, reducing the wear and corrosion caused by impurities, and prolonging the service life of the equipment.

[0033] In use, the saw blade 1 is accurately sleeved on the driving shaft 2 through the first perforation 5 in the center of the saw blade 1, to ensure that the saw blade 1 can freely rotate on the driving shaft 2 and the position is approximately correct, and the mounting flange 3 is also sleeved on the driving shaft 2 through the second perforation 6 in the center of the mounting flange 3, at this time, the saw blade 1 and the mounting flange 3 are in a relatively adjustable state on the driving shaft 2;

[0034] The saw blade 1 and the mounting flange 3 are rotated to the positions where the limiting groove 10 and the limiting strip 11 are aligned with each other, and then the fixing flange 4, the saw blade 1 and the mounting flange 3 are mutually adhered, in the adhering process, the limiting strip 11 is smoothly inserted into the limiting groove 10, through the cooperation of the thickening disc 7 and the embedding groove 8, and the mutual restriction of the limiting groove 10 and the limiting strip 11, the saw blade 1 is accurately positioned and limited in the axial and circumferential directions, which prevents the displacement or shaking of the saw blade 1 in the working process due to stress, thereby ensuring the cutting accuracy and safety;

[0035] At the same time, the reinforcing ring 14 of the outer side wall of the saw blade 1 is accurately inserted into the sealing groove 15 of the mounting flange 3 and the fixing flange 4 close to the embedding groove 8, and forms a close abutment with the sealing ring 16 in the sealing groove 15;

[0036] Then, the bolt is passed through the flange connecting hole 9, the nuts are screwed on both ends of the bolt and are screwed to fit the mounting flange 3 and the fixed flange 4 respectively, thereby completing the fixation of the saw blade 1, the mounting flange 3 and the fixed flange 4, at this time, the nuts are located in the counterbores 12 and do not protrude from the flange surface, which not only ensures the firmness of the connection, but also makes the appearance of the entire device more flat, reduces the collision or other safety hazards that may be caused by the protruding nuts during use, and also facilitates the installation and operation of the equipment in a small space;

[0037] In use, the driving shaft 2 drives the mounting flange 3, the saw blade 1 and the fixed flange 4 to rotate to cut the material, in the cutting process, the saw blade 1 will generate a large amount of heat due to friction with the material during cutting, which will be conducted to the mounting flange 3 and the fixed flange 4 through the saw blade 1, the heat dissipation groove 13 increases the surface area of the flange, so that the heat can be dissipated more quickly to the surrounding air, effectively reducing the temperature of the saw blade 1, the mounting flange 3 and the fixed flange 4, and avoiding the problems of annealing, deformation or other performance degradation of the saw blade 1 due to overheating, thereby ensuring the normal operation and continuous working ability of the equipment.

[0038] Finally, it should be noted that: the above only describes the preferred embodiments of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modification, equivalent substitution, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A flange connection structure for a saw blade, comprising a saw blade (1), a drive shaft (2), and a mounting flange (3), characterized in that, A fixed flange (4) is fixedly connected to one side of the outer wall of the drive shaft (2), and a first through hole (5) adapted to the drive shaft (2) is opened at the center of the saw blade (1), and a second through hole (6) adapted to the drive shaft (2) is opened at the center of the mounting flange (3). Thickened discs (7) are fixedly connected to both sides of the outer wall of the saw blade (1) around the first through hole (5). The mounting flange (3) and the fixing flange (4) are fixedly connected to the side of the thickened disc (7) with a groove (8) that matches the thickened disc (7). Flange connection holes (9) are opened around the saw blade (1), the thickened disc (7), the mounting flange (3) and the fixing flange (4).

2. The flange connection structure for saw blades according to claim 1, characterized in that, Limiting grooves (10) are provided around the outer side of the thickened disc (7) away from the saw blade (1), and limiting strips (11) that are compatible with the limiting grooves (10) are fixedly connected around the inner side of the groove (8).

3. The flange connection structure for saw blades according to claim 2, characterized in that, The mounting flange (3) and the fixing flange (4) have countersunk holes (12) on the side of the outer wall away from the groove (8) around the flange connection hole (9).

4. The flange connection structure for saw blades according to claim 3, characterized in that, Heat dissipation grooves (13) are provided around the outer side of the mounting flange (3) and the fixing flange (4) away from the groove (8).

5. A flange connection structure for saw blades according to claim 4, characterized in that, Reinforcing rings (14) are fixedly connected to both sides of the outer wall of the saw blade (1).

6. The flange connection structure for a saw blade according to claim 5, characterized in that, The mounting flange (3) and the fixing flange (4) are provided with sealing grooves (15) that are compatible with the reinforcing ring (14) on all four sides of the side near the groove (8), and a sealing ring (16) is provided in the sealing groove (15).